INSTALLATION AND OPERATION MANUAL Free-Standing Pellet Stove Save These Instructions For Future Reference P/N 775,196M, Rev. B, 05/2009 Pellet Stove Model Montage™ 32FS A French manual is available upon request. Order P/N 775,196CF. Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,196CF. Report No. 3105656MID This appliance must be properly installed and operated in order to prevent the possibility of a house fire.
IMPORTANT SAFETY AND WARNIING INFORMATION read THIS MANUAL IN ITS ENTIRETY and understand these Rules to follow for safety. WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer or service agency. WARNING Do not attempt to alter or modify the construction of the appliance or its components.
Congratulations! Testing / Listing When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new pellet stove. Listing: The listing laboratory is ITS (Intertek Testing Services) and the listing mark is Warnock Hersey.
2. Local amendments 3. Is a permit required - cost. You may wish to contact your insurance company to ask if they require this. 4. If outside combustion air is required 5. Rooms where the installation is not allowed Power Supply Requirements These requirements must be met unless otherwise specified by state or local authorities. • Power Cord - The power cord must be plugged into a standard, 120 Volt, 60 Hz grounded electrical outlet with proper ground and polarity.
Rear Wall or Alcove - Clearance to Combustibles Combustible Up to * 6” (153 mm) 6” (153 mm) min. 6” (153 mm) min. Top View Combustible D *E A A Combustible B Rear Front Floor Protector *Note: Refer to pipe Manufacturer's installation instructions for minimum pipe clearances. Figure 2 6” (153 mm) min. Corner - Clearance to Combustibles * Notes: When installed at clearances less than 6”, the floor protection is only required to extend to the wall.
INSTALLATION TIPS INSTALLATION TIPS Select Your Installation Type GOOD INSTALLATION * BETTER INSTALLATION Horizontal Installation (Direct Vent - Outside Wall) BEST INSTALLATION Vertical & Horizontal Installation (Up and Out) Vertical Installation (Straight Up) No natural draft. Wind pressures may affect operation Some natural draft aids venting.
MANUFACTURED HOME INSTALLATION In addition to the standard installation instructions, the following instructions may be required by local, state or federal building codes: • Installation should be in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. • The stove must be permanently bolted to the floor using two or three 1/4" or 5/16" diameter x 5" lag screws as shown in Figures 4A, 4B, 5A and 5B.
INSTALLATION Removing Appliance From Pallet 1. After removing the packaging from the stove, lift the hopper lid, and remove all prepackaged items that were shipped in the hopper. Next, open the stove door and remove all prepackaged items. 2. With the stove door open, remove the ash drawer and set aside. Using a 7/16” socket or open end wrench, remove the front lag screw (see Figure 5A). 3. Using a 5/32" allen wrench remove the two screws in the rear pallet bracket (see Figure 5B).
Prior to lighting your appliance: q Review the safety precautions section. q Review the pellet FUEL section. q Review and follow the Operating Instructions. q Plug power cord connector into corresponding connector on the back of appliance (see Figures 7 and 8 showing connector locations). After you have begun operation of your appliance: q Review the routine cleaning / maintenance information.
Review the appliance clearance requirements before installing the venting system (see Page 5). Position the appliance far enough away from walls to allow adequate room for servicing. Choose the appliance location with the least amount of interference with the house framing, plumbing, wiring, etc. • Horizontal Runs - The maximum total horizontal run must not exceed 10 feet (3.1 meters). • Horizontal run of pipe requires 1/4” (7 mm) rise per foot.
B. Not less than 4 feet (1.2 m) below, 4 feet (1.2 m) horizontally from or 1 foot (3.1 m) above any gravity air inlet (door, window, etc.) which flue gases could reenter the dwelling. C. Not less than 2 feet (.6 m) from combustible materials such as an adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc. and not less than 7 feet (2.1 m) above grade when located adjacent to the public sidewalks (access).
Chimney Height Requirements - Site Built Residential Home The vent termination height required is - USA, 1-foot minimum; Canada 3-feet minimum above the roof penetration point as illustrated below (Ref. USA - National Standard, NFPA 211 and Canada National Standard CSA B365-01. Check with your local building official for additional requirements for your area.
Determining Size Of Pipe To Install Fill out the installation chart, and calculate your total equivalent pipe length. After you have the total equivalent pipe length, use the Pipe Selection Chart (Figure 13) below to determine if your installation requires 3” or 4” exhaust pipe.
Standard Horizontal Vent Installation 3. Push the stove with pipe attached towards the wall (the pipe will go through the wall thimble). Do not position the back of the stove closer than 2” (51 mm) from the wall (see Clearances, Page 5). Installing Montage™ 32FS This stove is approved for venting with Type L and Type PL pellet vent pipe listed to UL 641 or ULC S609. We recommend the use of venting products manufactured by Security Chimneys International. 1.
Standard Horizontal Installation Configurations Montage™ 32FS Maintain minimum clearances specified by vent manufacturer between wall and pipe. If you vent to the furthest wall, the vent pipe must maintain the specified clearance parallel to the other wall. Top View Illustration 1" Min. Wall Notes: • It is not recommended to terminate exhaust vent on the prevailing wind side of the house. 1" Min.
Preferred Installation – Vertical Vent Through the Roof Standard Vertical Installation Configurations Model: Montage™ 32FS This free-standing model may be connected to an existing flue or by installing listed type “PL” vent pipe. If a liner is run all the way to the top of the existing chimney, the existing flue should be sealed with a steel plate. Start a vertical run with a Tee at the back of the stove. Other options are illustrated below.
CARE AND OPERATION Simple Operating Instructions 1. Start FIRST TIME USE 2. Preparation a] Check hopper and remove any materials from hopper and auger 3. Priming the Auger (Optional) a] Fill hopper with pellets Note: use quality grade pellet fuel b] Check UltraGrate™ for proper fit (ensure UltraGrate is set securely in the base - see Figure 29) b] Push the "START" button to turn on the blowers and auger motor c] Check door gasket and door latch to ensure tight seal (see Figure 33) 5.
Control Board Operation START BUTTON The "START" Button turns on the pellet stove. If the exhaust does not reach operating temperature within 30 minutes, the stove will automatically shut down. The pellet stove can be restarted by pushing the "START" Button again. RESTART AUGER ON (green LED) - The auger restarts and returns to delivering fuel to the UltraGrate™. STOP BUTTON Note: The "START" Button has to be activated to give power to the AUGER ON/OFF button. The "STOP" button turns the pellet stove OFF.
Pre-lighting Instructions General Operating Considerations During an initial start-up, or in the case where the hopper has run out of fuel, it will be necessary to prime the auger feed system. Proper Burn Characteristics: Your flame should be bright yellow under normal operations. If your flame becomes reddish/orange, your stove probably needs routine maintenance.
Turning Off Your Stove Press the "STOP" button to initiate the shut down cycle (auger LED will be red). The pellets will stop feeding and the blowers will continue to run on a timed cycle. The stove will shut down safely upon completion of the shut down cycle. Shutdown Mode - When the thermostat opens (not calling for heat), or the auger "STOP" button is pressed (feeding LED will be off), power to auger motor will be discontinued.
Wood pellets manufactured to the pellet fuels institute (P.F.I.) certification standard are available in two grades, Standard and Premium. The primary difference between the two is the ash content of the pellets. FUEL CAUTION The use of unapproved, dirty, wet and / or high salt content fuel will void the warranty! Fuel Specifications - Using the Ultragrate™ burn system, this appliance has been designed to burn wood residue pellets only (with up to 2% ash content). Agricultural pellets (i.e.
Heat Exchange Tubes Tube Scraper - Using the hole in the handle of the Grate Scraper Tool “grab” the scraper rod as shown in Figure 26. Using the Grate Scraper Tool, pull the rod up and out towards the opening of the firebox. Continue pulling until the Tube Scraper reaches the top of the firebox. Pull the tube scraper out, then repeat 2–3 times to remove fly-ash from the heat exchange tubes.
Ash Clean-out Ports (Recommended Frequency of 2 days – 2 weeks) IMPORTANT NOTES: • ENSURE APPLIANCE IS COLD BEFORE BEGINNING. • FIREBRICK PANEL MUST BE INSTALLED BEFORE OPERATING UNIT. • ASH CLEAN-OUT PORTS MUST BE CLEANED OUT AS PART OF ROUTINE MAINTENANCE. Accessing Ash Clean-Out Ports 1) Open firebox door. Figure 26 - Pulling Tube Scraper Rod Proof of Fire Switch This switch needs to be removed and cleaned after every 100 bags of fuel burned.
UltraGrate™ (Burn Grate) Ash Pan Inspect the UltraGrate periodically so that the air holes don't clog with ash or clinkers. The UltraGrate can easily be cleaned with the grate scraper tool, or it can be removed. It is very important to monitor the ash build up under the UltraGrate, as too much of ash will block combustion air from entering the grate, causing pellets to pile-up in the grate.
Door Rope Gasket Motor Lubrication The condition of the rope gasket around the door and windows should be checked periodically and replaced or repaired if necessary. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your stove. The blowers are permanently lubricated by the manufacturer. Do not apply oil to any part of the blower, doing so may cause damage.
SPECIFICATIONS - Montage™ 32FS Product Reference Information Cat. No. Model Ship. Weight Ship. Volume H6839 Montage 32FS 285 lb. 22.06 cu. ft. Flue Size 3” (76 mm) Rear Floor Protection Requirements Front and Sides: 6”(152 mm) Back: Up to 6”(152 mm) u Hopper Capacity 55 Lbs. v Burn time 15 - 37 hours v Fuse, Control Board Fuse, Igniter 5 Amp, 250 volt, 3AGw 6 Amp, 125 volt w Heat Input (BTU’s per hour) 13,000 - 32,000 BTU/hrv Emissions < 4.
COMPONENT DEFINITIONS • Air Wash A small slot in the door that allows room air to be pulled into the firebox and pours over the inside surface of the door glass to inhibit the build up of soot. • Auger (A) A motor powered screw device that transfers the fuel from the hopper to the feed chute to deliver pellets to the UltraGrate™. • Auger Motor (B) It drives the auger. Motor specifications are: 0.5 Amp, 1.25 RPM (revolutions per minute).
YEL YEL THERMOSTAT CONNECTOR 2 NEUT LID SWITCH N/C SWITCH N/C AUTO-RESET SWITCH N/C ABOVE ROOM AIR BLOWER ON AUGER TUBE LEFT HOPPER LID HINGE AREA INSIDE RIGHT ACCESS DOOR DIRECTLY ABOVE ASHPAN 6 3 5 PRESSURE SWITCH N/C 3-RED DIRECTLY ABOVE IGNITER ASHPAN GRN BLK 5-WHT AUTO-RESET SWITCH N/C THERMOSTAT CONNECTOR 4-ORG J P COMB PRESSURE BLOWER SWITCH N/C = FEMALE DISCONNECT = MALE DISCONNECT = STUD CONNECTION 6-BRN J P ABOVE ROOM LEFT HOPPERREV LID HINGE AREA NC = FEMALE DISCONNECT
TROUBLESHOOTING Qualified Technicians Only Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 1. Fire burns with a lazy orange flame. Pellets build up in the and there is excessive glass soot that is difficult to remove (Ash and soot are a product of combustion with any wood products, so some build-up on the glass is normal). A) • There is insufficient combustion air. • Fuel feed rate is too high.
TROUBLESHOOTING Qualified Technicians Only Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 4. Blowers will not operate when the ON/OFF start button is depressed. A) There is no power to the stove. A) Check that the stove is plugged in to the wall outlet. B) There is no power to the control board. B1) Check if the house circuit breaker has tripped.
REPLACEMENT PARTS LIST - Montage™ 32FS Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of nonapproved parts can result in poor performance and safety hazards. DOOR PARTS Cat. No. Description Cat. No.
REPLACEMENT PARTS - Montage™ 32FS 46 33 13 19 47 34 9 20 5 15 12 21 50 16 18 14 52 11 17 4 49 10 38 ADD WALL THERMOSTAT 39 WIRE, THERMOSTAT 48 ADD PAINT TOUCH UP 52 ADD CLEANING BRUSH 38 7 6 1 Includes 20 feet of thermostat wire 3 51 2 8 32 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
REPLACEMENT PARTS - Montage™ 32FS 36 29 30 24 25 37 28 54 40 23 53 45 41 42 32 28 55 26 44 35 27 55 56 31 34 26 22 27 32 43 31 2831 ADD IN WIRING HARNESS 33 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 33
OPTIONAL ACCESSORIES - MONTAGE™ 32FS Item # Cat. No.
safety / listing label 2009 2010 2011 Note that your stove’s serial number is printed on the safety label, which is located near the inside of the hopper. Your stove’s serial number is preceded by a “WH-”(Example WH-0000000).
Warranty Your pellet stove is covered by a limited warranty (provided with appliance). Please read the warranty to be familiar with its coverage. Retain this manual. File it with your other documents for future reference. Product reference information We recommend that you record the following important information about your fireplace. Please contact your Lennox Hearth Products dealer for any questions or concerns. For the number of your nearest Lennox Hearth Products dealer, please call 1-800-9-LENNOX.