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9400 Technology applications | Actuator – speed Overview of the technical documentation for Servo Drives 9400 Overview of the technical documentation for Servo Drives 9400 Project planning, selecting & ordering Legend: 9400 Hardware Manual Printed documentation Catalogue / electronic catalogue (DSC - Drive Solution Catalogue) Online documentation (PDF/Engineer online help) Mounting & wiring Abbreviations used: MA 9400 StateLine/HighLine BA Operating Instructions MA for communication
9400 Technology applications | Actuator – speed Contents Contents 1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9400 Technology applications | Actuator – speed About this documentation 1 About this documentation This documentation contains information about the technology application "Actuator speed" for the Servo Drives 9400 series. Note! This documentation supplements the mounting instructions supplied with the controller, the hardware manual and the software manual for the controller.
9400 Technology applications | Actuator – speed About this documentation Conventions used 1.1 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Writing Examples/notes Numbers Decimal separator Point The decimal point is always used. Example: 1234.56 Text Program name »« Window pane Italics The Message window... / The Options dialog box... Control element Bold The OK button... / The Copy command...
9400 Technology applications | Actuator – speed About this documentation Definition of notes used 1.
9400 Technology applications | Actuator – speed Brief description 2 Brief description The technology application "actuator – speed" enables the drive to create a speed to be defined. The speed setpoint can be complied with using a speed controller which adopts the motor torque to the prevailing load situation. r The speed setpoint of the drive can be specified for both directions. The driven machine parts accordingly moves forwards or backwards.
9400 Technology applications | Actuator – speed Short setup Application example 3 Short setup 3.1 Application example A conveyor drive is used as an application example for short setup: r Nmotor = 1680 rpm 3 x AC 400 V r i1 = 12.612 r d1 = 200 mm r vmax = 100 m/min NMotor i1 v d1 [3-1] Schematic diagram Component Technical data Controller 9400 SingleDrive HighLine with brake module Motor MDFKA-090-22, 60 Type: Asynchronous servo motor Connection: Y Power factor: 0.8 Rated current: 8.
400 Technology applications | Actuator – speed Short setup Connection diagram 3.2 Connection diagram K1 L1 L2 L3 N PE F4 O F1...
9400 Technology applications | Actuator – speed Short setup Connection diagram Designation Component E94ASxExxxx 9400 Single Drive servo axis module E94AZPxxxxx Mounting backplane k1 Mains contactor F1 ... F4 Fuses Z1 Mains filter/RFI filter (option) HF-shield termination through large-surface connection to functional earth 10 EYF... System cable for resolver feedback R Resolver RB Brake resistor Y Motor holding brake (at optional motor brake control) L EDS94TA10010xxxx EN 1.
9400 Technology applications | Actuator – speed Short setup Step 1: Creating a project 3.3 Step 1: Creating a project 1. Start »Engineer«. 2. Go to Start-up wizard and select the option "New project (empty)" and enter a name for the project in a next step. 3. Insert the axis for the conveyor drive. – Add the corresponding components (controller, motor, extension module) to the axis. – Select the application "Actuator – Speed" for the controller.
9400 Technology applications | Actuator – speed Short setup Step 2: Parameterising the application 3.4 Step 2: Parameterising the application For parameterising the application in the »Engineer«, use the Application parameters tab which will be displayed by default when selecting the controller in the project view: 1. Select the mains voltage (C00173). 2. If a brake is used: Activate automatic brake control via brake module (C02580 = "Autom. with brake module"). 3.
9400 Technology applications | Actuator – speed Short setup Step 2: Parameterising the application Note! The manual jog function requires the following gearbox ratio and feed constant settings. • The manual jog function is parameterised in machine units. • The selected gearbox ratio and the feed constant are furthermore used to calculate the reference speed of the machine "online". 5. Enter gearbox ratio as a quotient (numerator and denominator): i1 = 12.
9400 Technology applications | Actuator – speed Short setup Step 3: Transferring the application to the controller 3.5 Step 3: Transferring the application to the controller Note! The transferred application is always stored in the first application memory location in the memory module of the controller. The preinstalled technology applications on the following memory locations are still available. 1. Update devices. – Set the checkmark in the control field Recreate all.
9400 Technology applications | Actuator – speed Short setup Step 4: Controlling the application via terminals 3.
9400 Technology applications | Actuator – speed Parameter setting & configuration Basic signal flow 4 Parameter setting & configuration 4.
9400 Technology applications | Actuator – speed Parameter setting & configuration Machine parameters 4.2 Machine parameters The machine parameters describe e.g. the motor end of the mechanics used. M The setting of the machine parameters in the »Engineer» is carried out on the Application parameters tab in the dialog level Overview Drive interface .
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed setpoint conditioning 4.3 Speed setpoint conditioning Speed setpoint DI4 Gain Selection DI3 Invert setpoint Ramp generator DI2 IN AIN1 OUT LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed setpoint conditioning 4.3.1 Change-over to fixed setpoint Speed setpoint DI4 Gain Selection DI3 Invert setpoint Ramp generator DI2 IN AIN1 OUT LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed setpoint conditioning 4.3.2 Setpoint inversion Speed setpoint DI4 Gain Selection DI3 Invert setpoint Ramp generator DI2 IN AIN1 OUT LS_Speed... Speed setpoint M Status machine (basic drive functions) M Fixed setpoints [4-4] 1 2 % % 15 % v Setpoint inversion (schematic diagram) Via the digital input DI3 the effective direction of the (bipolar) setpoint can be inverted, if required.
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed setpoint conditioning 4.3.3 Speed ramp generator Speed setpoint DI4 Gain Selection DI3 Invert setpoint Ramp generator DI2 IN AIN1 OUT LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed setpoint conditioning Use of further ramp parameter sets If required, 15 further ramp parameter sets can be parameterised. For the selection of the ramp parameter sets 1 ... 15 the selection inputs are to be assigned with the corresponding signals. The selection of the ramp parameter sets is carried out in a binary coded manner.
9400 Technology applications | Actuator – speed Parameter setting & configuration Speed follower 4.4 Speed follower Speed setpoint Basic drive functions DI1 Gain LS_Quickstop n LS_Stop n STOP LS_Brake internal status machine AIN1 t DI4 DI3 Selection Invert setpoint Ramp generator DI2 LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Manual jog 4.5 Manual jog Speed setpoint Basic drive functions DI1 Gain LS_Quickstop n LS_Stop n STOP LS_Brake internal status machine AIN1 t DI4 DI3 Selection Invert setpoint Ramp generator DI2 LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Quick stop 4.6 Quick stop Basic drive functions DI1 LS_Quickstop n LS_Stop n STOP internal status machine t DI2 Status machine (basic drive functions) M LS_ManualJog ç è è DI7 ç DI8 t LS_Speed... Speed setpoint DI6 M The basic function "Quick stop" brakes the drive to standstill within the deceleration time set for the quick stop function after a corresponding request independent of the setpoint selection.
9400 Technology applications | Actuator – speed Parameter setting & configuration Limiter 4.7 Limiter Basic drive functions DI1 LS_Quickstop n LS_Stop n STOP internal status machine t DI2 Status machine (basic drive functions) M LS_ManualJog ç è è DI7 ç DI8 t LS_Speed... Speed setpoint DI6 M The basic function "Limiter", where applicable, by means of limit switches monitors travel range limits.
9400 Technology applications | Actuator – speed Parameter setting & configuration Brake control 4.8 Brake control Basic drive functions DI1 LS_Quickstop n LS_Stop n STOP internal status machine t DI2 LS_ManualJog ç è è DI7 ç DI8 Status machine (basic drive functions) M The basic function "Brake control" serves to the wear free control and monitoring of a holding brake. In the simplest case, an optionally available brake module is used. t LS_Speed...
9400 Technology applications | Actuator – speed Parameter setting & configuration Brake control Control/setpoint inputs of the function Lenze setting Signal configuration Control/setpoint input FALSE Open brake (release) C03165/1 FALSE Activate starting torque 2 C03165/2 FALSE Keep open brake at standstill C03165/3 FALSE Brake status signal C03165/4 FALSE Activate brake test C03165/5 FALSE Grind brake C03165/6 0 % Additional torque 28 (Multiplexer parameters) C03166 L EDS94
9400 Technology applications | Actuator – speed Parameter setting & configuration Signal configuration 4.9 Signal configuration 4.9.1 Drive and motor interface If required, the preset signal configuration of the control and setpoint inputs of the drive and motor interface can be easily reconfigured per parameter setting of the assigned multiplexer parameters.
9400 Technology applications | Actuator – speed Parameter setting & configuration Signal configuration 4.9.2 Output ports If required, the preset signal configuration of the output ports can be easily reconfigured per parameter setting of the assigned multiplexer parameters. Output port "LPortAxisOut1" The output port LPortAxisOut1 is intended for the connection with a following axis.
9400 Technology applications | Actuator – speed Parameter setting & configuration Signal configuration Output port "LPortStatus1" The output port LPortStatus1 is intended for the connection with a higher-level control.
9400 Technology applications | Actuator – speed Parameter setting & configuration Actual value and status signals 4.10 Actual value and status signals The following tables contain the Lenze assignment of the analog and digital outputs for the technology application "actuator - speed". r The default signal configuration if required can be easily changed by parameterising the multiplexer parameters assigned.
9400 Technology applications | Actuator – speed Parameter setting & configuration Application error messages 4.11 Application error messages For the output of application-specific error messages, an FB instance L_DevApplErr1 of the function block L_DevApplErr is available. r Via the 8 boolean inputs up to 8 different application error messages with parameterisable module ID, error ID and error response can be activated by the application.
9400 Technology applications | Actuator – speed Parameter setting & configuration Parameterisable function blocks 4.12 Parameterisable function blocks This subchapter lists all relevant parameterisable function blocks of the technology application and the corresponding parameters in alphabetical order. 4.12.1 L_DevApplErr1 Is an instance of Function L_DevApplErr Error handling Application error messages (C 33) Parameter Possible settings C05900 980 C05901/1...
9400 Technology applications | Actuator – speed Parameter setting & configuration Parameterisable function blocks 4.12.3 SpeedRamp Is an instance of Function L_SdSpeedSet Ramp generator for speed setpoint Speed setpoint conditioning (C 18) Parameter Possible settings C03500/1...15 -200.00 C03501 0 C03502 0.000 s 1000.000 Basic acceleration time • Initialisation: 1.000 s C03503 0.000 s 1000.000 Basic deceleration time • Initialisation: 1.000 s C03504 0.000 s 10.
9400 Technology applications | Actuator – speed Parameter setting & configuration Parameterisable function blocks Parameter Possible settings Information C03524 0 Target setpoint not yet reached Status "Target setpoint reached" • Read only 1 Target setpoint reached C03525 0.000 rpm 50000.000 Load reference speed • Read only C03526 0.000 rpm 50000.000 Load setpoint speed • Read only C03527 0.0000 Unit/t 214000.0000 Reference speed • Read only C03528 -214000.0000 Unit/t 214000.
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