Instruction Manual

Spirit II User’s Manual Prologue
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Table of Contents
Section 1: Safety
General Precautions ......................................................................................... 1-1
Ultraviolet Radiation Protection ......................................................................... 1-1
Noise Protection ................................................................................................ 1-1
Toxic Fume Prevention ..................................................................................... 1-2
Electric Shock Prevention ................................................................................. 1-2
Fire Prevention .................................................................................................. 1-3
Explosion Prevention......................................................................................... 1-3
Health Support Equipment ................................................................................ 1-4
Safety Standards Booklet Index ........................................................................ 1-5
Section 2: Specifications
System Description ........................................................................................... 2-1
System Components ......................................................................................... 2-2
Power Supply Specifications ............................................................................. 2-3
Torch Coolant Specifications ............................................................................. 2-4
Automatic Gas Console (AGC) Specifications .................................................. 2-5
Gas Supply Requirements ................................................................................ 2-6
Plasma Console Specifications ......................................................................... 2-7
Impulse Start Console (ISC) Specifications ....................................................... 2-8
Torch and 2-Gang Manifold Specifications ........................................................ 2-9
5-Gang Manifold Specifications ......................................................................... 2-10
Airborne Noise Emissions ................................................................................. 2-11
Section 3: Installation
Initial Inspection ................................................................................................ 3-1
Component Placement ...................................................................................... 3-1
System Interconnection ..................................................................................... 3-2
Power Supply Primary Power Connections ....................................................... 3-5
Power Supply Output Connections ................................................................... 3-7
ISC Control Cable and ISC Ground Connections .............................................. 3-9
Cooling System Connections ............................................................................ 3-9
Torch Leads to Impulse Start Console Connections ......................................... 3-11
Torch Leads to Torch Base Connections .......................................................... 3-13
Torch Gas Connections ..................................................................................... 3-14
Gas Supply Connections ................................................................................... 3-17
Plasma Console Connections ........................................................................... 3-18
CAN Communication Connections .................................................................... 3-19
CNC Machine Interface Connections ................................................................ 3-20
Filling the Cooling System ................................................................................. 3-21