OKBX-USER Rev A Outdoor Knight XL User’s Information Manual Models: 400 - 801 This manual must only be used by WARNING a qualified heating installer / service technician. Read all instructions, including this manual and the Outdoor Knight XL Service Manual, before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage. Save this manual for future reference.
Contents HAZARD DEFINITIONS ..................................................... 2 PLEASE READ BEFORE PROCEEDING ......................... 3 1. PREVENT COMBUSTION AIR CONTAMINATION ..... 4 2. MAINTENANCE SCHEDULE ....................................... 5 Maintenance Procedures ................................................... 6 Boiler Must Be Serviced and Maintained .................... 6 Check Boiler Area ......................................................... 6 Check Pressure Temperature Gauge.......
Outdoor Knight XL User’s Information Manual Please read before proceeding NOTICE NOTICE The Outdoor Knight Boiler Installation and Operation Manual along with the Outdoor Knight Boiler Service Manual are for use only by a qualified heating installer/service technician. Refer only to this User’s Information Manual for your reference. Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury (exposure to hazardous materials) or loss of life.
Outdoor Knight XL User’s Information Manual 1 Prevent combustion air contamination WARNING WARNING If the boiler combustion air inlet is located in any area likely to cause contamination, or if products which would contaminate the air cannot be removed, you must have the combustion air and vent re-piped and terminated to another location. Contaminated combustion air will damage the boiler, resulting in possible severe personal injury, death, or substantial property damage.
Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Owner maintenance Service technician (see the following pages for instructions) (see the Outdoor Knight XL User’s Information Manual for instructions) General: • Check boiler area • Address reported problems • Inspect interior; clean and vacuum if necessary; Daily • Check pressure/temperature gauge • Clean condensate trap and fill with fresh water ANNUAL START-UP • Check for leaks (water, gas, flue, condensate) • Verify flue and ai
Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Maintenance procedures Boiler must be serviced and maintained WARNING NOTICE The boiler must be inspected and started annually at the beginning of the heating season by a qualified service technician. In addition, the maintenance and care of the boiler designated on page 5 of this manual and explained on pages 6 through 8 must be performed to assure maximum boiler efficiency and reliability.
Outdoor Knight XL User’s Information Manual 2 Maintenance schedule 3. Fill with fresh water until the water begins to pour out of the drain. 4. Replace the cap. Press the cap onto the trap until the cap makes contact with the drain. (continued) Use materials approved by the authority having jurisdiction. In the absence of other authority, PVC and CPVC pipe must comply with ASTM D1785 or D2845. Cement and primer must comply with ASME D2564 or F493.
Outdoor Knight XL User’s Information Manual 2 Maintenance schedule Check air vents Have leaks fixed at once by a qualified service technician. Failure to comply could result in severe personal injury, death, or substantial property damage. Replace the front access door. WARNING 1. Reference FIG. 3 below. 2. Visually inspect vent to make sure that no leaks are present. 3. 3. If there is leaking, tighten the pin valve. Operate relief valve 4. If the leak continues, replace the air vent. 1.
Outdoor Knight XL User’s Information Manual 3 Operating instructions FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. B. BEFORE OPERATING smell all around the appliance area for gas.
Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Outdoor Knight XL control module Use the control panel (FIG. 4-1) to set temperatures, operating conditions, and monitor boiler operation.
Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Night Setback Override Any Night Setback On trigger currently active or scheduled within the next seven (7) days can be skipped. To skip a trigger, rotate the NAVIGATION dial until the arrow (>) is next to the trigger you wish to skip. Press the NAVIGATION dial once. “SK” will appear next to that trigger to indicate that it will be skipped.
Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Figure 5 Status Display Screen B A (CALL FOR HEAT) (BOILER STATUS) C (OPERATIONAL INFORMATION) F D (RIGHT SELECT KEY) (LEFT SELECT KEY) E (NAVIGATION DIAL) Status Display Screens Section Display Description STANDBY The unit has not received a call for heat from a remote thermostat nor has it received a call for heat from a DHW thermostat.
Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Section Status Display Screens (cont’d) Display SYSTEM: TANK: OUTDOOR: Description The temperature read by the system supply sensor (if connected). The temperature read by the tank sensor (if connected). The temperature read by the outdoor sensor. INLET TEMP: The temperature read at the inlet to the heat exchanger. OUTLET TEMP: The temperature read at the outlet of the heat exchanger.
Outdoor Knight XL User’s Information Manual 4 SMART SYSTEM control module Section Status Display Screens (cont’d) Display Description MENU D (LEFT SELECT key function) Press and hold the LEFT SELECT key for 5 seconds to enter the Menu Screen. EXIT Press the LEFT SELECT key to exit the current screen or setting. YES Press the LEFT SELECT key to confirm that the boiler needs to shutdown. LIMITS Press the LEFT SELECT key to enter the screen that allows you to adjust the limit settings.
Outdoor Knight XL User’s Information Manual Notes 15
Revision Notes: Revision A (ECO C11234) initial release.