Install Instructions

41
Shield water heaters are typically shipped ready to fire on natural gas. Check the water heater rating plate to
determine which fuel the water heater is set for. In order to operate on LP gas contact the factory, an orifice
MUST BE installed or a gas valve adjustment MUST BE made. Failure to comply could result in severe
personal injury, death, or substantial property damage.
Table 6A Natural Gas Pipe Size Chart
The gas piping must be sized for the proper flow and length
of pipe, to avoid excessive pressure drop. Both the gas meter
and the gas regulator must be properly sized for the total gas
load.
If you experience a pressure drop greater than 1 inch w.c.,
the meter, regulator, or gas line is undersized or in need of
service. Perform the steps below when checking inlet gas
supply:
1. Disconnect power from the appliance.
2. Shut off gas to the appliance.
3. Loosen the set screw one (1) full turn from inside the
pressure tap on top of the gas valve. Place the tubing of
the manometer over the tap once the set screw is
loosened as shown in FIG.’s 6-4 thru 6-6.
4. Slowly turn on the gas supply at the field installed
manual gas valve.
 WARNING
5. Reconnect power to the appliance.
6. Adjust the temperature set point on the control panel of
the electronic control module to call for heat.
7. Observe the gas supply pressure as the burner fires at
100% of rated input. Percent of burner input will be
displayed on the control panel.
8. Ensure inlet pressure is within specified range.
Minimum and maximum gas supply pressures are
specified in this section of the manual.
9. If gas supply pressure is within normal range and no
adjustments are needed, proceed on to Step 11.
10. If the gas pressure is out of range, contact the gas utility,
gas supplier, qualified installer or service agency to
determine the necessary steps to provide proper gas
pressure to the control.
11. Disconnect power from the appliance.
12. Shut off the gas to the appliance.
13. Remove the manometer from the pressure tap on top of
the gas valve. Re-tighten the set screw inside the pressure
tap.
Check inlet gas supply
NOTICE
CSA or UL listed flexible gas connections
are acceptable, but you must exercise
caution to ensure that the line has adequate
capacity to allow your water heater to fire
at full rate. Consult with local codes for
proper installation or service procedures.
DO NOT attempt to measure gas valve
outlet pressure. The gas valve is factory-set
for the correct outlet pressure. This setting
is suitable for natural gas and propane
(when configured for LP), requiring no
field adjustment. Attempting to measure
the gas valve outlet pressure could
result in damage to the valve, causing
potential severe personal injury, death, or
substantial property damage.
 WARNING
6 Gas connections (continued)
 WARNING
When re-tightening the set screw, be sure to
tighten securely to prevent gas leaks.
Do not check for gas leaks with an open
flame -- use the bubble test. Failure to
use the bubble test or check for gas leaks
can cause severe personal injury, death, or
substantial property damage.
14. Reconnect gas to the appliance.
15. Reconnect power to the appliance.
16. Adjust the temperature set point on the control panel of
the electronic control module to the desired water
temperature so the appliance will call for heat.
Installation & Service Manual
Capacity of Schedule 40 Metallic Pipe in Cubic Feet of Natural Gas Per Hour
(based on .60 specific gravity, 0.30" w.c. pressure drop)
Pipe
Size
(Inches)
Length of Pipe in Straight Feet
10 20 30 40 50 60 70 80 90 100 125 150 175 200
1/2 131 90 72 62 55 N/A N/A N/A N/A N/A N/A N/A N/A N/A
3/4 273 188 151 129 114 104 95 89 83 79 70 63 58 N/A
1 514 353 284 243 215 195 179 167 157 148 131 119 109 102
1 1/4 1,060 726 583 499 442 400 368 343 322 304 269 244 224 209
1 1/2 1,580 1,090 873 747 662 600 552 514 482 455 403 366 336 313
2 3,050 2,090 1,680 1,440 1,280 1,160 1,060 989 928 877 777 704 648 602
2 1/2 4,860 3,340 2,680 2,290 2,030 1,840 1,690 1,580 1,480 1,400 1,240 1,120 1,030 960
3 8,580 5,900 4,740 4,050 3,590 3,260 3,000 2,790 2,610 2,470 2,190 1,980 1,820 1,700
4 17,500 12,000 9,660 8,270 7,330 6,640 6,110 5,680 5,330 5,040 4,460 4,050 3,720 3,460