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ManualsBrandsMallory Ignition ManualsCarACCEL PRO 25 UNIVERSAL WIRE SET 257005_257038_257040_257041_186836P

PRO 25 UNIVERSAL

WIRE SET INSTALLATION

INSTRUCTIONS

READ CAREFULLY BEFORE

STARTING INSTALLATION

1. Remove only one wire at a time. Replace it with

a new wire before removing a second wire.

2. Begin with the longest wire. Then replace the

next longest wire, and so forth, ending with the

shortest wire.

3. Select new wire from universal set, using the

longest wire in the package first.

4. Snap spark plug boot onto spark plug and route

new wire back through brackets to distributor cap.

5. Cut off excess spark plug wire length at

distributor cap. (See illustration5.)

6. Slide distributor boot onto spark plug wire

(See illustration 6.)

7. Strip 7/8” of insulation away from spark plug

wire conductor core. Be very careful not to cut

or nick the conductor core when stripping

away the insulation. (See illustration 7.)

8. Fold conductor core back along wire.

(See illustration 8.)

9. Put distributor terminal over conductor and

crimp into place. (See illustration9.) We

recommend the use of ACCEL crimping

jaws part no. 170042 on 7mm and 8mm wire

sets or ACCEL part no. 170036 or 170037

ignition wire crimping tool. The ACCEL

crimping jaws are much less expensive

than the crimping tool, but requires the use

of a vise to hold in place.

10. Push distributor terminal firmly into distributor

cap and slide distributor boot onto distributor cap.

11. Return to step 2 (above) and repeat process

for each wire, ending with the coil wire.

(SEE REVERSE SIDE FOR

H.E.I. INSTRUCTIONS)

ACCEL www.accel-ignition.com

CUT

BOOT

FOLD

TERMINATE

SUPPRESSION OR SPIRAL CORE

COPPER CORE

DO NOT SLIT CORE

WRONG

RIGHT

WRONG

RIGHT

DO NOT SHRED OR STRIP AWAY CORE

DO NOT CUT OFF SINGLE STRANDS

DO NOT LEAVE STRANDS SEPARATED AFTER STRIPPING

Summary of content (2 pages)

PAGE 1
PRO 25 UNIVERSAL WIRE SET INSTALLATION INSTRUCTIONS READ CAREFULLY BEFORE STARTING INSTALLATION 5 CUT 1. Remove only one wire at a time. Replace it with a new wire before removing a second wire. 2. Begin with the longest wire. Then replace the next longest wire, and so forth, ending with the shortest wire. 6 BOOT 3. Select new wire from universal set, using the longest wire in the package first. 4. Snap spark plug boot onto spark plug and route new wire back through brackets to distributor cap.
PAGE 2
INSTALLING H.E.I. DISTRIBUTOR CAP BOOTS Follow Steps 1-5 and 7-9 first. 1. Lightly lubricate the terminal with silicone dielectric grease and slide the wire into the H.E.I. boot. 2. Small amounts of grease may also be applied inside of boots on both spark plug and distributor cap ends. This silicone dielectric grease will prevent corona and arching conditions. 3. Be sure you have made a good connection in the distributor cap and coil. You should recheck these connections periodically.