OWNER’S/OPERATOR’S MANUAL WARNING： Read this Manual, and any Supplements Carefully Before Operating Vehicle. Assembly Operation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING XY200U BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
NOTE: A storage area/toolbox has been provided on the UTV for storage of this manual. Please keep this manual in storage so that it can be found easily and referenced when needed. WARNING The engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or other harm.
CONTENTS 1. INTRODUCTION ····························· 2. UNDERSTANDING WARNING ················· 3. SAFETY WARNING ··························· ··············· 4. DAILY PRE-RIDE INSPECTION 1.1 2.1 3.1 4.1 5. OPERATION WARNING · ····················· 5.1 6. V.I.N., ENGINE SERIAL NUMBER AND KEY ······· 6.1 7. CONTROL AND FUNCTIONS ··················· 7.1 8. STARTING THE ENGINE · ···················· 9. VEHICLE BREAK-IN PERIOD · ················ 8.1 9.1 10.
OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Introduction Congratulations on the purchase of your Utility Task Vehicle (UTV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety. This manual is provided to help the owner and operators of this UTV become familiar with the operating characteristic, and the many features offered on the UTV.
OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN Important Safety Notice ● This vehicle is designed and manufactured for off-road use only. It is illegal to operate this vehicle on any public street, road, or highway. Such use is prohibited by law. ● Check the laws and regulations in force before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN A UTV CAN BE HAZARDOUS TO OPERATE. A UTV handles differently from other vehicles including motorcycles, ATVs and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instructions.
OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN Always inspect your UTV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard. Never hold onto the enclosure except when using the handgrip inside the enclosure.
OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN loose surfaces. Never attempt to turn the UTV around on any hill. Avoid crossing the side of a steep hill if possible. Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Always check for obstacles before operating in a new area.
OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine. Operating this vehicle with responsibilities for your personal safety, the safety of others, and the protection of our environment.
OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
3. SFETY WARNING OWNER’S/OPERATOR’S MANUAL NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
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OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride. ITEM/ INSPECTION PROCEDURE 1, Tire— check condition and pressures. 2, Fuel tank— checking for leaking, fill the fuel tank to its proper lever.
OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION released. Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light — check operation of all indicator lights and switches. 6, Engine stop switch— check for proper function. 7, Wheels— check for tightness of wheel nuts and axle nuts; check those axle nuts are secured by cotter pins. Check balance/ damage/ runout. Have an authorized dealer repair/ replace if necessary.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the engine or exhaust pipe/muffler when refueling.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD When transporting the vehicle in another vehicle, be sure it is kept in an upright position. Otherwise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries. HOW TO AVOID THE HAZARD If you have swallowed some gasoline or inhaled a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Make sure the seat is securely latched. WARNING POTENTIAL HAZARD wearing no seat belt. Wearing the seat belt improperly. WHAT CAN HAPPEN There is an increased risk of being killed or seriously injured in an accident. HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fitting across your hips and chest and is latched securely.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD Before closing the bed, be sure others are standing away from the vehicle. Keep hands and fingers away from the pinch points between the bed and the frame.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS is designed to carry cargo only. WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting. WARNING POTENTIAL HAZARD Driving with improper operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Do not overfill the fuel tank. Be careful not to spill fuel, especially on the engine or exhaust pipe. Wipe up any spilled fuel immediately. Be sure the fuel tank cap is closed securely. WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS distance for braking. WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. Have an authorized dealer perform service if you are not familiar with vehicle service.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material. WARNING POTENTIAL HAZARD Cleaning of the spark arrester when exhaust system is hot. WHAT CAN HAPPEN Could injure the eyes. Could cause burns.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct. ● Make sure the brakes do not drag. ● All air must be bled from the brake system. Replacement of brake components requires professional knowledge.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing. Always shield eyes when working near batteries. Keep out of reach of children. Antidote: EXTERNAL: Flush with water.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it. WARNING POTENTIAL HAZARD Operation with wet brakes after washing. WHAT CAN HAPPEN Wet brakes may have reduced stopping ability, increasing the chance of an accident.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating/ riding this UTV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating/ riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating/ riding without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the UTV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions; and your experience. WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the UTV or could cause you to lose your balance and fall off the UTV. HOW TO AVOID THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your UTV during operation.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the UTV on such terrain.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN UTV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner ’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at an excessive speed. WARNING POTENTIAL HAZARD Operating on excessively steep hills.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner ’s Manual. NOTE: A special technique is required when braking as you go downhill. Always check the terrain carefully before you start down any hill. Never go down a hill at high speed.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in UTV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Lock parking brake after you are stopped. If you begin rolling backwards: Keep weight uphill; never apply engine power. Apply the brake gradually.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the UTV. You may also regain traction unexpectedly, which may cause the UTV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control. WARNING POTENTIAL HAZARD Operating this UTV through deep or fast flowing water.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. WARNING POTENTIAL HAZARD Operating this UTV with improper tires, or with improper or uneven tire pressure.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this UTV through improper installation or use of accessories.
OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death.
OWNER’S/OPERATOR’S MANUAL 6. V.I.N., ENGINE SERIAL NUMBER AND KEY Record these numbers from your UTV in the spaces provided. 1.
OWNER’S/OPERATOR’S MANUAL 6. V.I.N., ENGINE SERIAL NUMBER AND KEY 2. Engine Serial Number (Left side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key. Record Key Number The vehicle frame and engine serial numbers are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES Switch On Panel (U.S.) 1, Main Switch 2, Parking Brake indicate lamp 3, Horn 4, Override Switch 5,Light Switch 6, Hi/ Lo Beam Switch 7,Emergency stop 8,Turn direction 9,Accessory Sock 10,Neutral Light 1, Main Switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power. OFF: All electrical circuits are switched off. The key can be removed in this position.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS 2, Override Switch--Some version of this vehicle is equipped with a reverse speed limiter system. To obtain additional power while backing up, press down the override button. WARNING Never activate the override button while throttle is open as loss of control may result, causing sever personal injury or death. 3 Parking Brake indicate lamp- Indicate the applying of parking brake. 4 See “ACCESSORY SOCKET”.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ACCESSORY SOCKET The accessory socket (1) is attached to the left side of the front cover. You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone etc. CAUTION Do not plug in any heat-generating accessory such as an automobile cigarette lighter because it damages the socket. To use the accessory socket, start the engine. Then turn the headlights OFF, and open the accessory socket cap (2).
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ACCELERATOR PEDAL WARNING Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. 1.Accelerator pedal Press the accelerator pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the accelerator pedal returns normally before starting the engine.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS BRAKE PEDAL 1.Brake pedal Press the brake pedal to slow or stop the vehicle. WARNING Never operate the UTV with a spongy feeling brake pedal. Operating the UTV with a spongy brake pedal can result in loss of braking. Loss of braking could cause an accident. PARKING BRAKE LEVER The parking brake lever is located at the left hand of the steering wheel . It will help hold the vehicle from moving while parked.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS AUTOMATIC TRANSMISSION GEAR SELECTOR OPERATION The transmission gear selector is located at the right side of the steering wheel The transmission selector lever has three positions: drive; neutral;reverse CAUTION To change gears, stop the vehicle and with the engine idling, move the lever to the desired gear. Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS SEATS 1.Drive seat 2.Passenger seat To remove a seat, lift the front of the seat, and then slide the seat up and forward. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD A loose seat. WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation. HOW TO AVOID THE HAZARD Make sure the seat is securely latched. SEAT BELTS This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. 1. Buckle 2.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS 1. Buckle 2.Release button To Wear The Seat Belt Properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. 2. Push the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secure. 3. Put the lap portion of the belt low on your hips.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS latched securely. CAUTION To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. CARGO BED 1.Cargo bed 2.Tailgate Lifting And Lowering The Cargo Bed 1.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS To lift Push down the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower Lower the cargo bed slowly to its original position and be sure that it is locked into place. WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS POTENTIAL HAZARD Carrying a passenger/ passengers in the cargo bed WHAT CAN HAPPEN The passenger(s) could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger/ passengers in the cargo bed. This cargo bed is designed to carry cargo only. TRAILER HITCH BRACKET 1.Trailer hitch bracket This vehicle is equipped with a receiver bracket for a standard trailer hitch.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS The engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm. Recommended Fuel: Unleaded Gasoline Only Fuel tank capacity: 22.0 L (4.84 Imp gal, 5.81 US gal) CAUTION Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS CAUTION Use only SAE 15W/40, SG OIL. Never substitute or mix oil brands. Serious engine damage and voiding of warranty can result.
OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. WARNING POTENTIAL HAZARD Freezing control cables in cold weather. WHAT CAN HAPPEN You could be unable to control the vehicle, which could lead to an accident or collision.
OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt. Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. However, if the vehicle must be jump started, proceed as follows. 1. Turn the key to “OFF”. 2. Open the hood. 3. Remove the battery compartment cover. 4.
OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE 7. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle. 8. Install the battery compartment cover. 9. Close the hood.
OWNER’S/OPERATOR’S MANUAL 9. VEHICLE BREAK-IN PERIOD The break-in period for your new UTV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully. CAUTION Do not operate at full throttle or high speeds for extended periods during the break-in period.
10. RIDING WEAR OWNER’S/OPERATOR’S MANUAL 07.0 SAFE RIDING WEAR Always wear clothing suite to the type of riding you are doing. UTV riding requires special protective clothing which will make you feel more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury. Select an approved off-road motorcycle -type helmet that fits properly. 2.
10. RIDING WEAR OWNER’S/OPERATOR’S MANUAL 07.0 WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
11. CARRYING LOADS OWNER’S/OPERATOR’S MANUAL 07.0 CARRYING LOADS Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: Never exceed the weight limits shown. An overloaded vehicle can be unstable.
11. CARRYING LOADS OWNER’S/OPERATOR’S MANUAL 07.0 heavier loads or when towing a trailer. Allow more braking distance. A heavier vehicle takes longer to stop. Avoid making sharp turns unless at very slow speeds. Avoid hills and rough terrain. Choose terrain carefully. Added weight affects the stability and handling of the vehicle. WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly.
11. CARRYING LOADS OWNER’S/OPERATOR’S MANUAL 07.0 carry cargo only.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner’s Manual completely and understand the operation of the controls. Pay particular attention to the safety information. Please also read all caution and warning labels on your vehicle.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice control of the accelerator pedal, brakes, steering, and drive select lever. Drive first at slow speed and become comfortable at that speed before gradually increasing your speed.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE BRAKING Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Use proper driving techniques to avoid overturns on hills and slopes. Drive straight up hills, and avoid crossing the side of a hill, which increases your chance of rollover. Practice first on gentle slopes before attempting steeper hills. Always check the terrain carefully before attempting any hill.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill. Never go down a hill at a high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible. WARNING POTENTIAL HAZARD Try to stop the tipping vehicle with your arm or leg. WHAT CAN HAPPEN You could be severely injured.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE CROSSING THROUGH SHALLOW WATER If you must cross shallow, slow moving water up to 200mm (8 in) depth, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 200mm (8 in) or fast flowing water. Wet brakes may have reduced effectiveness. After leaving the water, test your brakes.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur. WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE maintain your momentum but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around, if the ground is flat and you have the room, or back up until you find a less difficult path. WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn.
OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE PARKING When parking, stop the engine and shift the drive select lever into the neutral position. Apply the parking brake to help prevent the vehicle from rolling. Parking on a slope 1. Bring the vehicle to a stop by applying the brakes. 2. Stop the engine. 3. With the brakes applied, set the parking brake. WARNING POTENTIAL HAZARD Parking on a hill or other incline.
13. CVT SYSTEM OWNER’S/OPERATOR’S MANUAL WARNING The CVT system rotates at high speeds. Creating large amounts of force on clutch components. Do not modify any components of the CVT system. Any modification will damage the system; cause the system to be out of balance, The CVT housing must be securely in place during operation, Failure to comply with this warning can result in severe injury or death. CVT SYSTEM On UTV, the approximate gear ratio difference between high and low range is 1:2.2.
14. BATTERY OWNER’S/OPERATOR’S MANUAL WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk.
14. BATTERY OWNER’S/OPERATOR’S MANUAL Battery Installation and Connections WARNING To avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive) cable first; black (negative) cable last. An exploding battery can cause serious injury or death. WARNING Battery terminals and connections should be kept free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water.
14. BATTERY OWNER’S/OPERATOR’S MANUAL CAUTION Your UTV is equipped with a 9Ah Battery. This may no be sufficient to provide power for optional equipment. When installing optional equipment please upgrade your battery as necessary. See your dealer for the proper battery.
15. EXHAUST SYSTEM OWNER’S/OPERATOR’S MANUAL SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of UTV. Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The potential for fire exists Spark Arrestor The exhaust pipe must be periodically purged of accumulated carbon as follows: 1.
15. EXHAUST SYSTEM OWNER’S/OPERATOR’S MANUAL WARNING When cleaning the spark arrestor, you must follow the safe guards listed below to avoid serious injury. Do not perform this operation immediately after the engine has been run because the exhaust system becomes very hot. Keep combustible materials away from exhaust system. Fire may result. Catalyst There is catalyst inside the muffler on all models .
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer. More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. PERIODIC MAINTENANCE SCHEDULE Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Item Hours When Remarks Brake System Pre-ride Pre-ride Accelerator pedal Pre-ride Pre-ride Pre-ride inspection item –adjust, Inspect lubricate, replace if necessary; pre-ride inspection item Fuel System Pre-ride Pre-ride Check for leaks at tank cap, lines, fuel valve, filter, and carburetor.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Fasteners General Lubrication 50 hrs 3 months Lubricate all fittings, pivots, cables, etc. 30 hrs 3 months Engine Oil-Level/Change Check Level Daily; Break in Service at 1 month. Change oil more often in cold weather use.
16. MAINTENANCE D OWNER’S/OPERATOR’S MANUAL 07.0 months necessary Ignition Timing 100 hrs 12 months Inspect and adjust as needed Fuel System 50 hrs 6 months Check for leaks at tank cap, lines, fuel valve, filter, and carburetor.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Item Lube Rec Method Frequency 6.Steering system Grease Lubricate the pivoting and sliding parts Every 3 months or 50 hours 7.Tie rods Grease Grease Semi-annually 8.Shift Linkages Grease Locate fittings and Grease Semi-annually 9.Front Wheel bearings Inspect Inspect and bearings if necessary replace Semi-annually 10.Ball joints Grease Inspect, Locate fittings and Grease, or replace it if necessary Semi-annually 11.
16. MAINTENANCE Performed OWNER’S/OPERATOR’S MANUAL 07.0 Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification M12X1.25 50Ft.Lbs 69N.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer. Rear Tapered nuts: install with tapered side against wheel AXLE BOOTS ● Front Shaft Boots, ● Rear Axle (CV Joints,) Boots, Check the protective boots for holes or tears. If any damage is found, have them replaced by an authorized dealer.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Rear Spring Adjustment AIR FILTER SERVICE 1. Lift the cargo bed. (See 7. CONTROL AND PARTS FUNCTIONS in this manual for bed lifting and lowering.) 2. Release clips and remove Cover. 3. Loosen clamp and remove Filter. 4. Remove fabric type pre-filter from main filter. Wash pre-filter in soapy water and dry it. 5. Reinstall pre-filter over main filter. Replace main filter as required. 6. Reinstall filter into air box and tighten clamp.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 The steering assembly should be also checked periodically for free operation, steering should move freely through entire range of travel without binding. Park on level ground. Turn the steering wheel right and left. Check for excessive free play, abnormal noises, or a rough feeling. Have an authorized dealer repair as necessary for proper operation. Lubricate the pivoting parts.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 The recommended toe alignment is 1/8‖to 1/4‖(3to6mm) toe out. 1. Set the steering wheel in a straight ahead position and hold them in this position. 2. Measure A and B, B minus Ashould be 1/16‖ to 1/8‖ (1.5 to 3mm). 3. If this measurement needs to be adjusted, contact your dealer for service. WARNING If the tie rod is positioned incorrectly or adjusted incorrectly, it will not pivot, may break, and may separate.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 air. This causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of serious injury. The front brake is hydraulic disc brakes which is depressing the brake pedal. These brakes are self-adjusting and require no adjustment. The following checks are recommended to keep the brake system in good operating condition. How often they need checking depends upon the type of driving that has been done.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Checking the brake fluid level Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 PARKING BRAKE Checking Although the parking brake has been adjusted at the factory, the brake should be checked for proper operation. The mechanical brake must be maintained to be fully functional. 1. With the engine off, apply the parking brake lever and attempt to move the UTV. 2. If the rear wheels are locked, it is adjusted properly. 3. If the wheels are not locked, it must be adjusted. 4.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 stationary on an 18% up and down gradient. A temporary adjusting can also be done to the brake cable on the parking lever side by turn the adjuster (nut) directly. But the adjust range is limited. Always do the procedure 1 to 8 when necessary. Parking Brake Indicator (light) Switch Adjustment The parking indicator switch, which is activated by the parking lever, is properly adjusted when the indicator light comes on just before braking takes effect.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 the screw out (counterclockwise) will lower RPM. 4. The standard idle RPM is 1700±10%. Throttle Free Play Inspection 1. Apply the parking brake. 2. Put gear in Neutral position. 3. Start the engine, and warm it up thoroughly. 4. Measure the distance the throttle pedal moves before the engine begins to pick up seep. Free play should be 1/16‖ to 1/8‖ (1.5-3mm).
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm. The exhaust system or engine could burn you causing severe injury. Remove the spark plug by rotating counterclockwise. Reverse the procedure for spark plug installation. Torque to 17ft.Ibs (23N.m). OIL AND FILTER CHANGE Recommended Engine Oil Refer to the chart for selection of the oils suited to the atmospheric temperature. API Standard: API SG grade.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 CAUTION Oil may be hot. Do not allow hot oil to come into contact with skin as severe burns may result. Engine Oil Level Inspection 1. Place vehicle on a level surface; 2, Start the engine and let it warm up for a few minutes; 3, Turn off the engine. NOTE: Wait a few minutes until the oil settles before inspecting the oil level.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Drain plug , and torque to 32N.m; 9. Use the funnel, Fill Crankcase with 1.4L engine oil, refer to Recommended Engine Oil; 10. Check the oil level. refer to Engine Oil Level Inspection; 11. Reinstall the Oil filler plug. Transmission Lubrication CAUTION Be sure no foreign material enters the transmission case. Transmission Oil Changing Procedure 1. Remove the four screws on the footwall and gently pull outward for access. 2. Remove fill plug. 3.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Do not use improper tires. The use of non-standard size or type tires may affect UTV handling. Make certain the wheels are installed properly. If wheels are improperly installed it could affect vehicle handling and tire wear. Tire Pressure front 70kPa/10PSI rear 100kPa/14PSI Wheel Removal Procedure 1. Stop the engine, place the transmission in gear and lock the parking brake. 2. Loosen the wheel nuts slightly. 3.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 LIGHTS WARNING Keep your headlights and taillights clean. Poor light while riding can result in an accident causing severe injury or death. CAUTION Do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp. Headlight Lamp Replacement 1. Use bulb 12V 35W/35W. 2.
16. MAINTENANCE 1. 2. 3. 4. 5. OWNER’S/OPERATOR’S MANUAL 07.0 Remove the screws①. Remove the lens②. Remove bulb and replace it with recommended bulb. Test the taillight/ brakelight to see that it’s working . Reinstall the lens and screws. High Beam Headlight Adjustment The headlight beam can be adjusted up and down. 1. Place the vehicle on a level surface with the headlight approximately 10’’(3m) from a wall. 2.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 Waxing Your UTV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces. Care must be taken when using these products plastic surfaces.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 STORAGE TIPS CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging. Cleaning——Clean the UTV thoroughly. Fuel——drain the carburetor bowl completely. Oil Add and Filter Change ——Warm the engine and change oil and filter. Air Filter/Air Box ——Inspect and clean or replace the pre-cleaner and air filter. Clean the air box and drain the sediment tube.
16. MAINTENANCE OWNER’S/OPERATOR’S MANUAL 07.0 3. Always tie the frame of the UTV to the transporting until securely using suitable straps or rope. 4. Always place the transmission in gear and lock the parking brake.
OWNER’S/OPERATOR’S MANUAL 07.0 17. TROUBLESHOOTING LOW BATTERY Possible Cause Starting a faulty engine for Solutions See”8.STARTING THE ENGINE” long time And check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine, turn off on while parking the UTV the main switch (key) off at once WARNING This UTV equipped with an electric start system. If the battery is under charging, the UTV will not run.
OWNER’S/OPERATOR’S MANUAL 07.0 17. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer.
OWNER’S/OPERATOR’S MANUAL 07.0 17.
OWNER’S/OPERATOR’S MANUAL 07.0 17.
OWNER’S/OPERATOR’S MANUAL 07.0 17.
OWNER’S/OPERATOR’S MANUAL 07.0 17.
OWNER’S/OPERATOR’S MANUAL 07.0 17. TROUBLESHOOTING Gears Damage primary/secondary/sheave Worm CLUTCH SLIPPING Clutch weight spring Position Worn/loose Clutch shoe Worn/ damaged Primary sliding sheave Seized CVT SYSTEM Uncorrect Primaty Clutch Uncorrect engine mount (see 13.
OWNER’S/OPERATOR’S MANUAL 07.0 18. SPECIFICATION Dimensions & Capacities LXWXH 2380X1410X1860 mm 93.7x 55.5x73.2 in Seat height 470mm 18.5 in Wheel Base 1620mm 63.7 in Ground Clearance 260mm 10.2 in Fuel capacity 18 L 5.81 US gal Engine Oil Capacity 1.1 L 0.
OWNER’S/OPERATOR’S MANUAL 07.0 18. SPECIFICATION Engine Engine Type Bore x Stroke XY163QML 4Stroke, Single Cylinder, SOHC 62.5mmx57.8mm Displacement 177.3cc Starter System Electric Starter Engine Cooling Wind -Cooled Lubrication System Wet Sump Carburetor CVK Ignitions C.D.
OWNER’S/OPERATOR’S MANUAL 07.0 19.
