Manual CT60 & CT80 April 2008 CT60 / CT80 With electronic thruster control INSTALLATION OPERATION MAINTENANCE Serial No.: -----------------------------------------------------Installation date: ------------------------------------------------- THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Max Power S.A.S, 10 allée François Coli, 06210 MANDELIEU, FRANCE Tél. +33 492 19 60 60 - Fax + 33 492 19 60 61 émail : mp@max-power.com - www.max-power.com www.max-power.
Manual CT60 & CT80 April 2008 Contents Section 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Title General installation guidelines Tunnel Composite motor support and drive leg Electric Motor Propellers Protection grills Electrical installation Main power fuse Batteries Electronic control box Control panel and thruster control box functions Control panel installation Tests Electrical measurements Operation Alarms or thermal switch-off Safety Maintenance Electrical installation diag
Manual CT60 & CT80 April 2008 1.
Manual CT60 & CT80 April 2008 2. TUNNEL Once the final tunnel position has been determined and all dimensions have been checked, mark the centre-point of the tunnel on both sides of the hull and drill holes of 8 –10 mm ∅ on either side. Using a metal rod, construct a compass with a 100mm radius. Insert through the holes and trace the ellipses, as shown below.
Manual CT60 & CT80 April 2008 DO NOT LAMINATE THE AREA OF THE TUNNEL TO WHICH THE ELECTRICAL MOTOR SUPPORT WILL BE FIXED. 3. COMPOSITE MOTOR SUPPORT AND DRIVE LEG For the CT60 (Mono): The propeller must be at the center of the tunnel. The motor support and the drive leg will therefore not be centered in the tunnel. For the CT80 (Duo): The motor support and the drive leg will be centered in the tunnel.
Manual CT60 & CT80 April 2008 positioning and then tightening the two 8mm ∅ screws alternatively using a 5.5mm Allen key (maximum torque: 25Nm). Check that the propellers rotate freely, without resistance or friction. It is imperative that the holes and the screws remain free of sealing compound, otherwise there is a risk of an incorrect assembly of the parts. Caution: do not use graphite grease.
Manual CT60 & CT80 April 2008 Under no circumstances should any flammable products be stored next to the electrical components of the thruster. It is essential to install a manual battery isolator and if possible an electric battery isolator at the base of the thruster motor power line. When using a manual battery isolator it must be visible, clearly marked & easily accessible.
Manual CT60 & CT80 April 2008 10. ELECTRONIC CONTROL BOX Install a fused circuit breaker / switch in the boat's main DC distribution panel marked BOW THRUSTER. This circuit breaker / switch should ideally be supplied from a different battery bank to the one used for powering the thruster. The installer must protect the positive supply cable of the thruster’s control box by means of a 8A fuse.
Manual CT60 & CT80 April 2008 12. CONTROL PANEL INSTALLATION Control panels should be protected from the natural elements while the thruster is not in use. Install the control panel(s) in easily accessible positions, without obstructing the main engine and/or steering controls. When fixing the panel with the stainless steel screws, make sure to install the pre-cut rubber seal, as supplied with the panel, ensuring that it is in the correct place.
Manual CT60 & CT80 April 2008 13. TESTS Activiating the thruster when the boat is out of the water, is not advised under any circumstances. Tests must be carried out with the boat in the water, the battery(ies) charged at 100% and in charge, and the engines running. The maximum continuous operating runtime corresponds to S2-3mn norm. However, this can be affected by the ambient temperature. 14. ELECTRICAL MEASUREMENTS In normal “usage” mode, i.e.
Manual CT60 & CT80 April 2008 16. ALARMS OR THERMAL SWITCH-OFF The thruster's electric motor is fitted with a thermal switch as standard. If the thruster motor overheats the buzzer in the control panel will start beeping and the green LED in the red-push button will flash until the thruster motor has cooled down again. As soon as the overheating alarm sounds, there are 10 seconds of actual thruster use before the unit automatically shuts down.
Manual CT60 & CT80 April 2008 19. ELECTRICAL INSTALLATION DIAGRAM www.max-power.
Manual CT60 & CT80 April 2008 20. RELAY AND CONTROL BOX CONNECTIONS www.max-power.
Manual CT60 & CT80 April 2008 21. SPARE PARTS DIAGRAM www.max-power.
Manual CT60 & CT80 April 2008 22.
Manual CT60 & CT80 April 2008 23. TROUBLESHOOTING GUIDE Before contacting your nearest Max Power distributor, please check the below troubleshooting guide.
Manual CT60 & CT80 April 2008 25. WARRANTY COVERAGE Introduction The purpose of this document is to set out the terms of warranty cover offered in relation to products purchased by the End User from Max Power or its approved network of resellers.
Manual CT60 & CT80 4) April 2008 Warranty Terms If the material is used for anything other than for pleasure craft, the guarantee is limited to a six-month period. Year 1 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User. All parts and up to two hours of labour are covered for repairs and replacements conducted in the field. Year 2 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User.
Manual CT60 & CT80 April 2008 Serial No.: 26. WARANTY FORM VERY IMPORTANT: Please complete this form and fax a COPY to Max Power with a copy of the installation invoice or the invoice of the yacht/boat in order for the warranty to come into effect. To be completed by the owner: Name of owner: Tel.
