Installation guide

1
Bind Screw
Filter Cover
Upper Case
Ditch for Lead Wire
Bind Screw
Torx Screw
Gasket C
Bottom Case
Hex Bolt 5x55
Hex Bolt 5x20
Triangle Mark
Ditch of Air Tank
Hex Nut
Brim
Projection for
positioning
Circular Projection
Power Supply Cord
Housing
Magnet
Hole for positioning
Hex Bolt 5x20
Outlet Port
Never loosen
this Hex Bolt
Outlet Port
Projection for
positioning
Air Tank Plate
Air Tank
S-Hose
Gasket HS
Hole for positioning
Gasket CY
Piston
Spring
Hex Bolt 5x75
Piston Set
Bush
Blower Body
S-Hose
Rubber Feet
Air Outlet
Headcover
Gasket AT
Ditch for Bush
Lead Wire
Filter Element
2
3
4
5
6
7
25
26
27
28
29
19
20
21
23
24
22
18
11
17
16
15
14
13
8
9
10
11
12
23
32
27
30
31
23
Headcover
Screw for Jig 4x16
Housing
28
Magnet
Magnet Fixing Jig
Screw for Jig 4x35
Headcover
LQ06332-3
LQ06332-3
MEDO LAM BLOWER MAINTENANCE MANUAL
LAM–200
Exploded View (LAM-200)
Setting method of Magnet Fixing Jig
Before taking off MHeadcover,
fix TMagnet Fixing Jig on
RMagnet and QHousing with
UVScrews, as illustrated.
1. Cautions
MEDO blowers are OILLESS. Never lubricate them.
All blowers have already been precisely adjusted. Never disassemble them except for
maintenance of Filter Element or replacement of Piston.
2. Replacement of Filter Element
Be sure to unplug the blower before starting the replacement work.
Loosen 1Bind Screw and remove 2Filter Cover.
Remove 3Filter Elements from 4Upper Case and replace it with new ones.
At the same time, clean the air inlet of 2Filter Cover and 4Upper Case.
Mount 2Filter Cover on to 4Upper Case, then tighten with 1Bind Screws.
Filter Element replacement period
It is recommended that 3Filter Elements is cleaned or replaced with a new ones depending
on the extent of its deterioration as determined by the atomospheric conditions around the
installation point.
3Filter Elements should be checked every three months.
3. Replacement of Piston Set
Be sure to unplug the blower before starting the replacement work.
Take off 4Upper Case and 6Gasket C and detach 9Bush of PPower Supply Cord and
AS-Hose
from 7Bottom Case.
After detaching BRubber Feet from 0Blower Body, pick them off 7Bottom Case.
Be careful not to scar BRubber Feet. We recommend using a flat driver.
After turning ?Blower Body upside down, loosen only DHex Bolt 5 x 55 (6 pcs.) and detach GAir
Tank. At this stage, never loosen
CHex Bolt 5 x 20. If HGasket HS does not come off easily, insert
a flat driver between GAir Tank and QHousing.
Take off HGasket HS.
Fix TMagnet Fixing Jig on RMagnet and QHousing with two UScrews.
Use UScrew to fasten RMagnet and VScrews to fasten QHousing.
Put ?Blower Body upright, so that MHeadcover lies flat. Loosen NHex Bolt 5 x 75 (4 pcs.) evenly
until
MHeadcover comes up by approx. 5 mm. (Never remove NHex Bolt 5 x 75. Just loosen them
at this stage.) Never loosen the Hex Bolt in the center of
MHeadcover. Be sure that MHeadcover
comes off QHousing. (By recoil of KSpring, it will happen.) In case that MHeadcover does not come
off, insert a flat driver between MHeadcover and QHousing. From this condition, loose NHex Bolt
5 x 75 (4 pcs.) and take MHeadcover off QHousing. Pick off IGasket CY.
Loosen SHex Bolt 5 x 20. And pull off LPiston Set.
Replace LPiston Set with a new one. Be sure that KSpring is securely fixed on JPiston. Be careful
that dust or oil never adheres to the moving part (Black) of
JPiston. Preferably avoid touching the
surface of the moving part.
Replace
IGasket CY with a new one. Paying attention to the direction of elliptic hole, place it securely
on QHousing.
Fix MHeadcover, as if laying it on KSpring. Paying attention to the direction of Outlet Port of
MHeadcover, fit the thread part of QHousing to the hole position of MHeadcover. Fasten NHex Bolt
5 x 75 evenly and little dividing into several times. After making sure that Projections for
positioning on
MHeadcover fit perfectly to Holes for positioning on QHousing, fasten them fast towards the end.
Replace another LPiston Set and IGasket CY in the same ways. Replace LPiston Set and IGasket
CY one side by one side without fail. (Never detach both the two
MHeadcovers at the same time.)
Make sure to take out TMagnet Fixing Jig after replacement of both LPiston Sets.
Unfasten CHex Bolt 5 x 20 in the center of GAir Tank and replace FGasket AT with a new one.
Hold OHex Nut in the back of CHex Bolt 5 x 20 not to drop it. After replacing FGasket AT, fasten
again CHex Bolt 5 x 20 in the center.
Put a new HGasket HS. Fit Brim of HGasket HS to Circular Projection of QHousing.
Place GAir Tank on QHousing with DHex Bolt 5 x 55 (6 pcs.). Set Triangle Mark on EAir Tank Plate
to the side of PPower Supply Cord. Insert PPower Supply Cord deep in Ditch of GAir Tank. Fasten
DHex Bolts 5 x 55 (6 pcs.) evenly and little by little dividing into several times. At the end fasten the
Bolts and
CHex Bolt 5 x 20 fast.
Place
?Blower Body onto BRubber Feet on 7Bottom Case. Insert BRubber Feet deep and
securely.
Insert AS-Hose deep and securely to the nipple inside 7Bottom Case.
Insert 8Lead Wire of PPower Supply Cord and 9Bush deep to 7Bottom Case.
After finishing assembly, connect the Power Supply and make trial operation.
Block up Air Outlet by your finger and make sure that no leakage of air out from area of HGasket HS
and IGasket CY.
After making sure of no issues, place 6Gasket C securely and cover 4Upper Case on ?Blower
Body. Fasten 5Bind Screw (8 pcs.) evenly and little by little dividing into several times to finish up the
replacement work.
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
Explanation of Diagrammatic Expressions
The term “Attention” as used in this manual is to alert you to dangers such as the following;
Clause
The Meanings of the Symbols
Symbols
This symbol advises you of an item which should BE NOTED (including Danger or
Warning). Accompanying notes may include a picture or explanatory text inside the
triangle or next to the symbol mark.
This symbol advises you of an action which must NOT BE TAKEN (IS PROHIBITED)
in order to avoid danger. The general actions which must not be taken will be shown
by a picture or explanatory text inside or next to the symbol mark.
This symbol advises you of an action which must BE TAKEN (IS MANDATORY) in
order to avoid danger. The action which must be taken will be shown by a picture or
explanatory text inside the circle or next to the symbol mark.
Safety and Operating Instructions
The following safety precautions should always be followed to reduce the risk of breakdown
and/or accidents.
ATTENTION
ATTENTION
To Prevent Electric Shock And Fire
1
Don’t install the blower where it may be flooded with water and buried in snow.
2 Electrical work must be done by a qualified electrician.
3 The power supply should be the rated voltage shown on the label on the blower and
be fitted with earth leakage and over current breakers.
4 The power outlet used should be waterproof and include an earth connected to the ground.
5 If the power supply cord is damaged, it must be replaced by the manufacturer or its service
agent or similarly qualified person in order to avoid a hazard.
6 Don’t place any objects on the power supply cord.
7 Be sure to unplug the blower before starting maintenance.
8 Be sure to replace the Upper Case and Filter Cover after maintenance.
Ignoring any of the above 1-8 may cause an electric shock or a fire.
9 Don’t touch the metal part of the blower until it has cooled down as the blower runs very hot.
Ignoring the above
9 may cause a burn.
The degree of Danger Indicated by “Attention” clauses.
Such clauses indicate the possibility that continuing to work while
ignoring the “Attention” clause, or working with negligence, may
cause personal injury or property damage.
Safety Instructions
(1)
(2)
(1)
(2)
(3)
(4)
(5)
(1)
(2)
(3)
Contents of Repair Parts Kit
This instruction manual should be read and understood
thoroughly before any maintenance work is executed.
Model
LAM-200
Parts Name Parts Name Parts Name
Magnet Fixing Jig
Screw for Jig 4x35
Screw for Jig 4x16
Q’ty Q’ty Q’ty
Gasket AT
Gasket CY
Gasket HS
1*
1*
2*
1
2
1
2
2
1
Piston Set
Filter Element
Instruction Manual
* Magnet Fixing Jig and two kinds of Screws for Jig are necessary to replace Piston Set.
LB07929 Repair Parts Kit does not include the Jig and the Screws.
35