www.mgeups.com MGE UPS SYSTEMS,INC.
Introduction Important safety instructions Read before installing product SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Thank you for selecting an MGE UPS SYSTEMS, Inc. product to protect your electrical equipment. The Pulsar EX RT range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of your UPS’s many fratures.
Introduction CAUTION: Safety of persons ◗ ◗ ◗ ◗ The UPS has its own internal power source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected from the AC-power source. Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly earthed. Measurements are required to ensure that the total leakage current of the UPS and the protected equipment does not exceed 3.
How to use this document Using this document Information may be found primarily by consulting: ◗ The contents, ◗ The index. Icon Usage WARNING: Eminent hazard to personnel or equipment, information must always be followed. CAUTION: Hazard to personnel or equipment, information that must always be followed. Notes, tips and information, help. Important information, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off.
Contents 1. Presentation 1.1 System configurations ................................................................................................................7 Rack setup ......................................................................................................................................7 Tower setup ....................................................................................................................................7 1.2 Rear panel ...................................
Contents 4. Page 6 - 3400753300/AE Maintenance 4.1 Troubleshooting ..........................................................................................................................20 4.2 Replacement of the battery modules ........................................................................................22 5. Environment ....................................................................................................................................24 6. Appendices 6.
1. Presentation 1.1 System configurations Rack setup 17.24 inches (19" Rack mount) 25.75 inches (EX 2200RT) 26.00 inches (EX 3200RT) 3.75 inches (2U) P U L S A R EX BYPASS 2 1 test % 100% 20% 50% 80% % www.mgeups.com Part Number Weight (Ibs/kg) Pulsar EX 2200RT Pulsar EX 3200RT Pulsar EXB 2200/3200 RT 85220 85320 85000 80.8 lbs (36.6 kg) 82.7 lbs (37.5 kg) 92.8 Ibs (42.0 kg) BYPASS 2 1 test % 20% 50% 80% 100% % Tower setup Model P U L S A R EX www.mgeups.
1. Presentation 1.2 Rear panel Pulsar EX 2200RT 8 3 9 10 11 12 5 4 1 L5-20P Plug INPUT CABLE 2 1 Slot for communication-card option. 2 RS232 communication port. 3 USB communication port. 4 Upper two receptacles for connection to AC-power source. 5 Lower two programmable receptacles (1 and 2). 6 Output circuit breakers. (EX 3200RT) 7 Input/Output power cords for direct connection of protected equipment. EX 2200RT-L5-20P/L5-20R; and EX 3200RT-L5-30P/L5-30R.
1. Presentation 1.3 Control panel 16 17 18 1 2 BYPASS 19 20 21 16 ON / OFF. 17 Operation on battery power. 18 Operation in ON-LINE mode (backup power available). test % 22 23 24 Alarms 19 Operation on bypass (no backup power available). 20 Status of programmable outlet 2: Supplied with power % 20% 50% 80% 100% 27 UPS 25 26 27 % battery remaining % load 100% 100% 80% 80% overload 21 22 Status of programmable outlet 1: Lamp test or buzzer OFF.
2. Installation 2.1 Unpacking 31 30 test % 20% 50% 80% 100% % 32 BYPASS 2 1 34 www.mgeups.com P U L S A R EX 35 36 30 RS232 communication cable. 31 USB communication cable. 32 Telescopic rails for mounting in 19" bay with mounting hardware. 34 CD-ROM with the Solution-Pac and UPS Driver software. 35 Product documentation. 36 Two supports for the upright position.
2. Installation 2.2 Installation in rack position Follow steps A to D for rack mounting of the UPS on the rails. The rails and the necessary mounting hardware are supplied in the box along with the UPS (see item 32 on page 10). A. Secure Rails together with three screws (1). 1 B. Attach frontal Rails to Rack front (2). 3 C. Attach rearmost Rails to Rack rear (3). If using Stop-Notch (7) snap into rear rail. (refer to Quick Start for positioning details.) 3 D.
2. Installation 2.3 Installation in tower position Install the two supports for the upright position using provided hardware in the package. (see item 32 on page 10). BYPASS 2 1 test % 20% 50% 80% 100% % Pull out the MGE Logo and Model plates, then rotate them as shown. www.mgeups.com om www.mgeups.
2. Installation 2.4 Connection to the RS232 or USB communication port (optional) 1. Connect the RS232 30 or USB 31 communication cable to the serial port or the USB port on the computer. 30 2. Connect the other end of the communication cable 30 or 31 to the RS232 2 or USB 3 communication port on the UPS. 31 The UPS can now communicate with all MGE UPS SYSTEMS, Inc. supervision, set-up or safety software. 3 2 NOTE: The RS232 and USB communication ports cannot operate simultaneously. 2.
2. Installation 2.6 Connections CAUTION: Check that the indications on the rating plate (on the back of the UPS), correspond to your AC-power system, and to the actual electrical consumption of all the equipment to be connected to the UPS. 4 5-20P 5 4 7 Page 14 - 3400753300/AE 1. Connect the input power cord 7 to the AC-power wall-receptacle. 2. Connect the protected equipment to the UPS.
3. Operation 3.1 Start-up The protected equipment connected to the UPS can be energized, whether AC input power is available or not. BYPASS 2 CAUTION:The AC input power source must be present when energizing for the first time. 1. Press the ON / OFF button 16 . ◗ The buzzer beeps and all the LEDs go ON. ◗ The buzzer beeps twice, then: ◗ If AC input power is available, LED 18 goes ON, indicating operation in ON-LINE mode.
3. Operation 3.3 Operation on battery power (following an AC input power failure) Transfer to battery power BYPASS 2 The AC-power source is outside tolerances, LED 17 is ON, the buzzer beeps three times. 1 The equipment connected to the UPS is supplied by the battery. test 17 Threshold for the low-battery warning BYPASS 2 The low-battery warning threshold can be set by the user, with the UPS Driver software (see section 3.4). LED 17 flashes. The buzzer beeps every three seconds.
3. Operation 3.4 Personalization (optional) Function Personalization parameters can be set and modified using the UPS Driver software installed on a computer that is connected to the UPS (see section 2.4 Connection to the RS232 communication port). NOTE: Check that the RS232 30 cable is properly connected. UPS Driver installation: 1. Insert the Solution-Pac CD-ROM containing the UPS Driver software into your computers CD ROM drive. 2. Open the file Manager and select the CD-ROM drive. 3.
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3. Operation 3.6 UPS Remote Power Off (RPO) Pulsar EX RT's are equipped with a Remote Power Off function (RPO) that can cut power to all the devices connected to the UPS using a remote user-operated contact. The function is implemented by opening a contact connected to the two terminals of connector 12 on the back of the UPS. 12 37 38 Installation and test of the remote power off function 1. Check that the UPS is shut off and disconnected from the AC power source. 2.
4. Maintenance 4.1 Troubleshooting If any of LEDs 25 , 26 or 27 flash, there is a operating anomaly or an alarm. NOTE: If a LED flashes, the bargraph data is no longer displayed. Indication Diagnostic LED 27 flashes and UPS overload. Overload is too long or too high. the buzzer beeps. ◗ If AC power is present and within tolerances, the UPS goes to bypass mode (supply directly by the AC-power source). LED 19 flashes. The buzzer beeps every second.
4. Maintenance Indication Signification Correction Check that there is not a short- The outlets are not supplied One of the protection circuit breakers 6 for the ◗ with power, even though outlets (on the back of the UPS) is open. circuit on the outlets. button 16 is ON ◗ (3200 RT only). Eliminate any overloads on the outlets by modifying the distribution of devices on the outlets. LED 26 flashes and the buzzer sounds continuously. UPS electronics have detected a UPS fault.
4. Maintenance 4.2 Replacement of the battery modules CAUTION: Load will not be protected during this procedure! Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling. Safety Rules: ◗ Remove all watches, rings, bracelets and any other metal objects that may come into contact with the battery modules. ◗ Use tools with insulated handles.
4. Maintenance E - Remove the screws securing the battery cover. F - Remove the cover. BYPAS 1 2 S % test 20% 50% 80% 100% % E F G - Remove the two battery modules and proceed with replacement. BYPAS S 2 1 test % 20% 50% 80% 100% % G G Reinstallation of the battery modules To reinstall the battery modules perform this procedure in reverse order e.g., “G”, “F”, “E”.
5. Environment This product has been designed to respect the environment: It does not contain CFC's or HCFC's. UPS recycling at the end of service life: MGE UPS SYSTEMS, Inc. undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS, Inc. branch office). Packing: UPS packing materials must be recycled in compliance with all applicable regulations.
6. Appendices 6.1 Technical characteristics SAFETY RELAY AC INPUT AC/DC PFC CONVERTER DC/AC INVERTER BYPASS RELAY EMI FILTER BATTERY POWER CHARGER SUPPLY EMI FILTER AC OUTPUT DC/DC PUSH PULL BATTERY Pulsar EX 2200RT Pulsar EX 3200RT Output power rating 2200 VA / 1540 W 3200 VA / 2080 W AC-input ◗ Voltage ◗ Frequency ◗ Power factor Single phase, 60 V / 70 V / 80 V to 142 V (1) 50/60 Hz (auto-select) ≥ 0.
6. Appendices 6.2 Glossary Page 26 - Authorized voltage range for transfer to bypass if fault or overload Upper and lower voltage thresholds within which the UPS can operate on the automatic bypass in the event of a UPS fault or overload. Automatic bypass Automatic switch controlled by the UPS, used to connect the equipment directly to the AC-power source in the event of a UPS failure or an overload.
6. Appendices 6.3 Index A O Automatic bypass....................................................9-18-20 Automatic start ................................................................17 ON LINE mode ..................................................................9 Overload ................................................................9-18-20 B P Bargraph ......................................................................9-15 Battery End of backup time...........................................
MGE UPS SYSTEMS, INC. 1660 Scenic Avenue Costa Mesa, CA 92626, USA Main Number: 714 557-1636 3400753300-AE T H E U N I N T E R R U P T I B L E For service call: 1 800 523-0142 Internet: www.mgeups.