MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies.
Introduction Thank you for selecting the Mitsubishi numerical control unit. This instruction manual describes the handling and caution points for using this AC servo/spindle.Incorrect handling may lead to unforeseen accidents, so always read this instruction manual thoroughly to ensure correct usage. In order to confirm if all function specifications described in this manual are applicable, refer to the specifications for each CNC.
Precautions for safety Please read this manual and auxiliary documents before starting installation, operation, maintenance or inspection to ensure correct usage. Thoroughly understand the device, safety information and precautions before starting operation. The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION". DANGER When there is a potential risk of fatal or serious injuries if handling is mistaken.
The signs indicating prohibited and mandatory matters are explained below. Indicates a prohibited matter. For example, "Fire Prohibited" is indicated as Indicates a mandatory matter. For example, grounding is indicated as . . The meaning of each pictorial sign is as follows.
WARNING 1. Electric shock prevention Do not open the front cover while the power is ON or during operation. Failure to observe this could lead to electric shocks. Do not operate the unit with the front cover removed. The high voltage terminals and charged sections will be exposed, and can cause electric shocks. Do not remove the front cover and connector even when the power is OFF unless carrying out wiring work or periodic inspections. The inside of the units is charged, and can cause electric shocks.
2. Injury prevention In the system where the optical communication with CNC is executed, do not see directly the light generated from CN1A/CN1B connector of drive unit or the end of cable. When the light gets into eye, you may feel something is wrong for eye. (The light source of optical communication corresponds to class1 defined in JISC6802 or IEC60825-1.) The linear servomotor, direct-drive motor and built-in IPM spindle motor uses permanent magnets in the rotor, so observe the following precautions.
CAUTION 1. Fire prevention Install the units, motors and regenerative resistor on non-combustible material. Direct installation on combustible material or near combustible materials could lead to fires. Always install a circuit protector and contactor on the servo drive unit power input as explained in this manual. Refer to this manual and select the correct circuit protector and contactor. An incorrect selection could result in fire. Shut off the power on the unit side if a fault occurs in the units.
CAUTION 3. Various precautions Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and electric shocks, etc. (1) Transportation and installation Correctly transport the product according to its weight. Use the motor's hanging bolts only when transporting the motor. Do not transport the machine when the motor is installed on the machine. Do not stack the products above the tolerable number.
CAUTION Store and use the units under the following environment conditions.
CAUTION Always connect the motor to the drive unit's output terminals (U, V, W). Do not directly connect a commercial power supply to the servomotor. Failure to observe this could result in a fault. When using an inductive load such as a relay, always connect a diode as a noise measure parallel to the load. When using a capacitance load such as a lamp, always connect a protective resistor as a noise measure serial to the load.
CAUTION (4) Usage methods In abnormal state, install an external emergency stop circuit so that the operation can be stopped and power shut off immediately. Turn the power OFF immediately if smoke, abnormal noise or odors are generated from the unit or motor. Do not disassemble or repair this product. Never make modifications. When an alarm occurs, the machine will start suddenly if an alarm reset (RST) is carried out while an operation start signal (ST) is being input.
CAUTION (5) Troubleshooting If a hazardous situation is predicted during power failure or product trouble, use a servomotor with magnetic brakes or install an external brake mechanism. Use a double circuit configuration that allows the operation circuit for the magnetic brakes to be operated even by the external emergency stop signal. Shut off with the servomotor brake control output. Shut off with NC brake control PLC output.
CAUTION (8) Transportation The unit and motor are precision parts and must be handled carefully. According to a United Nations Advisory, the battery unit and battery must be transported according to the rules set forth by the International Civil Aviation Organization (ICAO), International Air Transportation Association (IATA), International Maritime Organization (IMO), and United States Department of Transportation (DOT), etc.
Treatment of waste The following two laws will apply when disposing of this product. Considerations must be made to each law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product. (1) Requirements for "Law for Promotion of Effective Utilization of Resources" (a) Recycle as much of this product as possible when finished with use.
Disposal (Note) This symbol mark is for EU countries only. This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
Contents 1 Introduction ................................................................ 1 - 1 1-1 Servo/spindle drive system configuration ......................................................................................... 1 - 2 1-1-1 System configuration ................................................................................................................ 1 - 2 1-2 Explanation of type ..........................................................................................................
3-2-7 High-speed synchronous tapping control (OMR-DD control) ................................................... 3 - 9 3-2-8 Dual feedback control............................................................................................................. 3 - 10 3-2-9 HAS control ............................................................................................................................ 3 - 10 3-2-10 Control loop gain changeover...............................................................
5 Dedicated Options ..................................................... 5 - 1 5-1 Servo options.................................................................................................................................... 5 - 2 5-1-1 Battery option ........................................................................................................................... 5 - 4 5-1-2 Ball screw side detector (OSA105-ET2)..................................................................................
Appendix 1 Cable and Connector Specifications ...................................................Appendix 1 - 1 Appendix 1-1 Selection of cable.............................................................................................. Appendix 1 - 2 Appendix 1-1-1 Cable wire and assembly ......................................................................... Appendix 1 - 2 Appendix 1-2 Cable connection diagram ................................................................................
Appendix 4-5 Measures for various cables............................................................................. Appendix 4 - 5 Appendix 4-5-1 Measures for wiring in panel..................................................................... Appendix 4 - 5 Appendix 4-5-2 Measures for shield treatment .................................................................. Appendix 4 - 5 Appendix 4-5-3 Servo/spindle motor power cable .............................................................
Outline for MDS-D-SVJ3/SPJ3 Series Instruction Manual (IB-1500193-D) 1 Installation 1-1 Installation of servomotor 1-1-1 Environmental conditions 1-1-2 Quakeproof level 1-1-3 Cautions for mounting load (prevention of impact on shaft) 1-1-4 Installation direction 1-1-5 Shaft characteristics 1-1-6 Machine accuracy 1-1-7 Coupling with the load 1-1-8 Oil/water standards 1-1-9 Installation of servomotor 1-1-10 Cable stress 1-2 Installation of spindle motor 1-2-1 Environmental conditions 1-2-2 Shaft characteristi
4-5-2 Speed loop delay compensation 4-5-3 Dual feedback control 4-6 Settings for emergency stop 4-6-1 Deceleration control 4-6-2 Vertical axis drop prevention control 4-6-3 Vertical axis pull-up control 4-7 Protective functions 4-7-1 Overload detection 4-7-2 Excessive error detection 4-7-3 Collision detection function 4-8 Servo control signal 4-8-1 Servo control input (NC to Servo) 4-8-2 Servo control output (Servo to NC) 5 Spindle Adjustment 5-1 D/A output specifications for spindle drive unit 5-1-1 D/A o
Appendix 3-8 Precautions in balancing of motor with key Appendix 4 Compliance to EC Directives Appendix 4-1 Compliance to EC Directives Appendix 4-1-1 European EC Directives Appendix 4-1-2 Cautions for EC Directive compliance Appendix 5 EMC Installation Guidelines Appendix 5-1 Introduction Appendix 5-2 EMC instructions Appendix 5-3 EMC measures Appendix 5-4 Measures for panel structure Appendix 5-4-1 Measures for control panel unit Appendix 5-4-2 Measures for door Appendix 5-4-3 Measures for operation boa
付録 1 1 章 Introduction Contents 1-1 Servo/spindle drive system configuration ..................................................... 1 - 2 1-1-1 System configuration ............................................................................ 1 - 2 1-2 Explanation of type ....................................................................................... 1 - 3 1-2-1 Servomotor type ................................................................................... 1 - 3 1-2-2 Servo drive unit type ....
MITSUBISHI CNC 1 Introduction 1-1 Servo/spindle drive system configuration 1-1-1 System configuration 3-phase 200 to 230VAC L1 L2 L3 Circuit protector or fuse Circuit protector (Note) Prepared by user Circuit protector or fuse Circuit protector (Note) Prepared by user (Note) Prepared by user Contactor (Note) Prepared by user (Note) Prepared by user Contactor (Note) Prepared by user Spindle drive unit Servo drive unit (MDS-D-SVJ3) (MDS-D-SPJ3) Option L1 L2 L3 L1 L2 L3 CNP1 Regenerative resisto
MDS-D-SVJ3/SPJ3 Series Specifications Manual 1-2 Explanation of type 1-2 Explanation of type 1-2-1 Servomotor type MITSUBISHI 㪘 㪚 㩷㪪 㪜㪩㪭㪦 㩷㪤 㪦 㪫㪦㩷 㪩 Motor type 㩷㪟 㪝㫏㫏㫏㪙 㪪㩷 +0276 # % 8 ZZZ # 176276 Z Z M9 +'% T OKP +2 %+ ( ZZ MI 5'4 0Q ZZZZZZZZ̪ ' Rated output Rated rotation speed Serial No. /+657$+5*+ '.
MITSUBISHI CNC 1 Introduction 1-2-2 Servo drive unit type Output MITSUBISHI TYPE 㪪㪜㪩㪭㪦㩷㪛㪩㪠㪭㪜㩷㪬㪥㪠㪫㩷 㪤㪛㪪㪄㪛㪄㪪㪭㪡㪊㪄㪇㪊㪥㪘㩷 Type 219'4 M9 +0276 # 2* 8 *\ # 2* 8 *\ 176276 # 2* 8 *\ '0 /#07#. +$ Applicable standard Software No. 5 9 * 9 8'4 5'4+#. , #/8) 5 4 ' Serial No. Input/output conditions Manual No. / +657 $ +5* + '.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 1-2 Explanation of type 1-2-3 Spindle motor type ＭＩＴＳＵＢＩＳＨＩ ＥＬＥＣＴＲＩＣ ＡＣ ＳＰＩＮＤＬＥ ＭＯＴＯＲ ＭＯＤＥＬ ＳＪ−Ｄ７．５／１００−０１ ｋＷ ５．５ ３．３ ７．５ ４．５ Ｓ１ ＣＯＮＴ Ｓ２ ３０ｍｉｎ ４ ＰＯＬＥ ＰＯＷＥＲ ＦＡＣＴＯＲ ８０％ ＡＭＰ ＩＮＰＵＴ ２００-２３０Ｖ ５０/６０Ｈｚ ＡＭＢ ＴＥＭＰ． ０−４０℃ ＳＥＲＩＡＬ ＦＲＡＭＥ Ａ１１２Ｆ ＩＥＣ ６００３４−１ ｒ／ｍｉｎ １５００−６０００ １００００ １５００−６０００ １００００ Ａ ｍａｘ ３５ １８ ４４ ２３ ３ ＰＨＡＳＥＳ △ ＷＩＮＤ ＣＯＮＮＥＣＴ １３３−１７２ ＭＯＴＯＲ ＩＮＰＵＴ ＴＨＥＲＭＡＬ ＣＬＡＳＳＩＦＩＣＡＴＩＯＮ １５５(Ｆ) ＤＡＴＥ ＭＡＳＳ ５３Kg ＩＰ ５４ ＳＰＥＣ Ｎｏ． ＲＳＤ ０００２１＊ ＭＩＴＳＵＢＩＳＨＩ ＥＬＥＣＴＲＩＣ ＣＯＲＰＯＲＡＴＩＯＮ ＭＡＤＥ ＩＮ ＪＡＰＡＮ
MITSUBISHI CNC 1 Introduction 1-2-4 Tool spindle motor type MITSUBISHI 㪘 㪚 㩷㪪 㪜㪩㪭㪦 㩷㪤 㪦 㪫㪦㩷 㪩 Motor type 㪟㪝㪄㪢㪧㫏㫏㪡㪮㪇㪐 㩷 +0276 # % ZZZ 8 ZZZ # 176276 ZZZ 9 +'% ̈ T OKP +2 %+ ( ZZ MI 5'4 0Q ZZZZZZZZ Rated output Rated rotation speed Serial No. /+657$+5*+ '.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 1-2 Explanation of type 1-2-5 Spindle drive unit type Output MITSUBISHI TYPE 㪪㪧㪠㪥㪛㪣㪜㩷㪛㪩㪠㪭㪜㩷㪬㪥㪠㪫 㩷 㪤㪛㪪㪄㪛㪄㪪㪧㪡㪊㪄㪊㪎㪥㪘㩷 219'4 M9 +0276 # 2* 8 *\ # 2* 8 *\ 176276 # 2* 8 *\ '0 /#07#. +$ Applicable standard Software No. 5 9 9 # * 9 8'4 5'4+#. , #2 ,) (3/ ' Serial No. Type Input/output conditions Manual No. / +657 $ +5* + '.
1-8
付録 2 2 章 Specifications Contents 2-1 Servomotor ................................................................................................... 2 - 2 2-1-1 Specifications list .................................................................................. 2 - 2 2-1-2 Torque characteristics .......................................................................... 2 - 5 2-2 Spindle motor................................................................................................
MITSUBISHI CNC 2 Specifications 2-1 Servomotor 2-1-1 Specifications list < HF Series > HF Series HF75 HF105 ABS specifications: HF □ -A51 / -A48 HF54 HF104 HF154 HF224 07NA 07NA 07NA 10NA 20NA 20NA 20NA 35NA 0.75 2.8 1.8 3.2 2.0 1.5 1.0 3.6 2.4 4.6 3.0 2.0 0.5 1.8 1.6 3.2 2.9 1.1 1.0 3.6 3.2 6.6 5.9 2.0 1.5 5.8 4.8 11.0 9.0 2.8 2.2 8.5 7.0 14.5 12.0 4.1 2.0 6.8 6.4 14.6 13.7 3.7 3.5 13.8 11.1 22.0 22.5 6.4 29.0 23.3 4000 52.0 42.0 57.0 46.5 52.0 42.0 3500 64.0 65.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-1 Servomotor < HF Series > HF Series HF123 ABS specifications: HF □ -A51 / -A48 HF223 HF303 HF142 HF302 10NA 10NA 20NA 10NA 10NA 1.2 5.2 5.7 6.4 7.0 2.3 3.0 10.7 14.3 15.8 22.5 5.5 1.4 3.9 6.7 6.4 11.0 2.7 3.0 7.8 14.3 10.9 20.0 5.5 15.5 17.0 2.2 9.0 10.5 10.2 12.0 4.1 2000 3000 29.0 32.0 48.0 64.0 15.5 26.5 29.0 50.0 27.3 46.5 27.3 25.2 27.3 Motor inertia [kg•cm2] 11.9 23.7 75.0 17.8 75.0 Motor inertia with brake [kg•cm2] 14.
MITSUBISHI CNC 2 Specifications < HF-KP Series > Servomotor type HF-KP13J-S17 Compatible servo drive unit type MDS-D-SVJ3- Rated output [kW] Rated current [A] Rated torque [N•m] Stall current [A] Stall torque [N•m] Power facility capacity [kVA] Rated rotation speed [r/min] Maximum rotation speed [r/min] Maximum current [A] Maximum torque [N•m] Power rate at continuous rated torque [kW/s] Continuous characteristics 2 HF-KP Series Absolute position standard HF-KP23JW04-S6 HF-KP43JW04-S6 HF-KP73JW04-S6
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-1 Servomotor 2-1-2 Torque characteristics < HF Series > [ HF75 ] [ HF105 ] 7.5 9 5 Torque [N㨯m] 12 Short time operation range 6 Short time operation range 3 2.
MITSUBISHI CNC 2 Specifications < HF Series > [ HF142 ] [ HF302 ] 30 60 Torque [N㨯m] Torque =0㨯O? 24 18 Short time operation range 12 6 40 Short time operation range 20 Continuous operation range 0 0 1000 Continuous operation range 0 2000 0 Rotation speed [r/min] 1000 Rotation speed [r/min] 2000 < HF-KP Series > [ HF-KP13J-S17 ] [ HF-KP23JW04-S6 ] 0.5 Torque [N㨯m] Torque [N㨯m] 0.75 Short time operation range 2.0 4.0 1.5 3.0 1.0 Short time operation range 0.5 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-2 Spindle motor 2-2 Spindle motor 2-2-1 Specifications < SJ-D Series (Standard) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] Power facility capacity [kVA] Base rotation speed [r/min] Maximum rotation speed [r/min] Frame No. Continuous rated torque [N•m] SJ-D3.7/100-01 SJ-D5.5/100-01 SJ-D7.5/100-01 SJ-D11/80-01 37NA 55NA 75NA 110NA 2.2 3.7 (15-minute rating) 6.
MITSUBISHI CNC 2 Specifications < SJ-DJ Series (Compact & lightweight specifications) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] Power facility capacity [kVA] Base rotation speed [r/min] Maximum rotation speed [r/min] Frame No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-2 Spindle motor < SJ-V Series (Standard) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] SJ-VL0.75-01T SJ-VL1.5-01T SJ-V2.2-01T SJ-V3.7-01T SJ-V5.5-01ZT 075NA 22NA 22NA 37NA 55NA 0.4 0.75 (10-minute rating) 1.5 1500 10000 A71 2.55 0.75 1.5 (10-minute rating) 2.8 1500 10000 B71 4.77 1.5 2.2 (15-minute rating) 4.1 1500 10000 A90 9.5 2.2 3.7 (15-minute rating) 6.
MITSUBISHI CNC 2 Specifications < SJ-V Series (Standard) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] Power facility capacity [kVA] Base rotation speed [r/min] Maximum rotation speed [r/min] Frame No. Continuous rated torque [N•m] SJ-V7.5-01ZT SJ-V7.5-03ZT SJ-V11-01T SJ-V11-01ZT 75NA 110NA 110NA 110NA 5.5 7.5 (30-minute rating) 13.4 1500 12000 A112 35 5.5 7.5 (30-minute rating) 13.4 1500 10000 A112 35 7.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-2 Spindle motor < SJ-V Series (High-speed) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] Power facility capacity [kVA] Base rotation speed [r/min] Maximum rotation speed [r/min] Frame No. Continuous rated torque [N•m] SJ-VL2.2-02ZT 37NA 1.5 2.2 (15-minute rating) 4.1 3000 12000 B71 4.77 GD2 [kg•m2] 0.
MITSUBISHI CNC 2 Specifications < SJ-VL Series (Low-inertia) > Spindle motor type Compatible spindle drive MDS-D-SPJ3unit type Continuous rating [kW] Output capacity Short time rating [kW] Power facility capacity [kVA] Base rotation speed [r/min] Maximum rotation speed [r/min] Frame No. Continuous rated torque [N•m] SJ-VL11-05FZT-S01 SJ-VL11-10FZT SJ-VL11-07ZT SJ-VL11-07ZT 110NA 110NA 110NA 110NA 1.5 3 (10-minute rating) 5.5 5000 12000 B71 2.8 2.2 3.7 (15-minute rating) 6.7 1700 12000 D90 12.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-2 Spindle motor 2-2-2 Output characteristics < SJ-D Series (Standard)> [ SJ-D3.7/100-01 ] [ SJ-D5.5/100-01 ] 6.0 6.0 [ SJ-D7.5/100-01 ] 8.0 5.5 7.5 30-minute rating 30-minute rating 3.7 15-minute rating 2.2 2.0 4.0 Output [kW] 4.0 Output [kW] Output [kW] 6.0 3.7 Continuous rating 2.0 Continuous rating 0 1500 6000 Continuous rating 4.0 2.0 0 0 5.
MITSUBISHI CNC 2 Specifications < SJ-V Series (Standard)> [ SJ-VL1.5-01T ] 1.5 1.5 1.0 0.75 10-minute rating 0.5 1.5 10-minute rating 1.0 0.75 Continuous rating 0.5 0.4 [ SJ-V2.2-01T ] 6.0 Output [kW] 2.0 2.0 Output [kW] Output [kW] [ SJ-VL0.75-01T ] 4.0 2.2 2.0 1.5 15-minute rating Continuous rating Continuous rating 0 0 1500 6000 0 10000 0 1500 Rotation speed [r/min] 6000 0 10000 0 1500 Rotation speed [r/min] [ SJ-V3.7-01T ] [ SJ-V5.5-01ZT ] 10000 [ SJ-V7.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-2 Spindle motor < SJ-VL Series (Low-inertia)> [ SJ-VL11-05FZT-S01 ] [ SJ-VL11-10FZT ] 15 5 10 During acceleration/deceleration 5 3.7 3 2.2 1.5 10-minute rating Continuous rating 0 5000 6000 12000 During acceleration/deceleration 10 7.5 5.
MITSUBISHI CNC 2 Specifications 2-3 Tool spindle motor 2-3-1 Specifications < HF-KP Series > HF-KP Series HF-KP46 HF-KP □ -W09 HF-KP56 HF-KP96 075NA 075NA 075NA Rated output [kW] Rated current [A] Rated torque [N•m] Power facility capacity [kVA] Rated rotation speed [r/min] Maximum rotation speed [r/min] Maximum current [A] Maximum torque [N•m] 0.4 1.5 0.64 0.9 0.5 1.8 0.80 1.1 6000 6000 11.3 5.0 0.9 3.6 1.43 1.8 Motor inertia [kg•cm2] 0.24 0.42 1.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-3 Tool spindle motor < HF Series > HF Series HF75 HF105 HF54 HF104 HF □ -A48 HF154 HF224 075NA 075NA 075NA 22NA 37NA 37NA 37NA 075NA 22NA 37NA Rated output [kW] Rated current [A] Rated torque [N•m] Power facility capacity [kVA] Rated rotation speed [r/min] Maximum rotation speed [r/min] Maximum current [A] Maximum torque [N•m] 0.75 2.8 1.8 1.5 1.0 3.6 2.4 2.0 0.5 1.8 1.6 1.1 1.0 3.6 3.2 2.0 2.2 8.5 7.0 4.1 2.0 6.8 6.4 3.7 1.2 5.2 5.7 2.
MITSUBISHI CNC 2 Specifications 2-3-2 Output characteristics < HF-KP Series > [ HF-KP46JW09 ] [ HF-KP56JW09 ] 3.0 6.0 2.5 5.0 [ HF-KP96JW09 ] 8.0 Short time operation range 1.0 Torque [N･m] 1.5 Torque [N･m] Torque [N･m] 6.0 2.0 4.0 Short time operation range 3.0 2.0 Short time operation range 4.0 2.0 0.5 1.0 Continuous operation range Continuous operation range Continuous operation range 0.0 0 2000 4000 Rotation speed [r/min] (Note) 2 - 18 0.0 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-3 Tool spindle motor < HF Series > [ HF75 ] [ HF105 ] 7.5 9 5 Torque [N㨯m] 12 Short time operation range 6 Short time operation range 3 2.
MITSUBISHI CNC 2 Specifications 2-4 Drive unit 2-4-1 Installation environment conditions Common installation environment conditions for servo and spindle are shown below.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-4 Drive unit 2-4-3 Spindle drive unit Spindle drive unit MDS-D-SPJ3 Series Spindle drive unit type MDS-D-SPJ3Rated output [kW] 075NA 22NA 37NA 55NA 75NA 110NA 0.75 2.2 3.7 5.5 7.5 11.0 Rated voltage [V] Input 200AC (50Hz) / 200 to 230AC (60Hz) Tolerable fluctuation: between +10% and -15% Frequency [Hz] Rated current [A] 50/60 Tolerable fluctuation: between +5% and -5% 2.6 9.0 10.5 Rated voltage [V] Output Rated current [A] 4.
MITSUBISHI CNC 2 Specifications 2-4-4 Unit outline dimension drawing Unit [mm] 㧶㧞 㧶㧝 㧶㧟 㧶㧠C 㧔 㧕 㧶㧡 㧶㧠D 㧶㧢 2 - 22
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-4 Drive unit 2-4-5 Explanation of each part (1) Explanation of each servo drive unit part (2) (3) (1) (10) (10) (4) (11) (5) (12) (6) (10) (11) (12) (12) (7) (8) (9) (13) MDS-D-SVJ3-03NA/04NA/07NA (11) (13) (13) MDS-D-SVJ3-10NA/20NA MDS-D-SVJ3-35NA The connector and terminal block layout may differ according to the unit being used. Refer to each unit outline drawing for details.
MITSUBISHI CNC 2 Specifications (2) Explanation of each spindle drive unit (0.75 to 3.7kW) part (2) (3) (1) (9) (9) (4) (10) (5) (11) (6) (9) (10) (11) (11) (7) (8) (12) (10) (12) MDS-D-SPJ3-075NA (12) MDS-D-SPJ3-22NA MDS-D-SPJ3-37NA The connector and terminal block layout may differ according to the unit being used. Refer to each unit outline drawing for details.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 2-4 Drive unit (3) Explanation of each spindle drive unit (5.5 to 11kW) part (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) MDS-D-SPJ3-55NA/75NA (10) (9) (11) MDS-D-SPJ3-110NA The connector and terminal block layout may differ according to the unit being used. Refer to each unit outline drawing for details.
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付録 3 3 章 Function Specifications Contents Function specifications list ..................................... 3 - 2 3-1 Base functions ................................................. 3 - 4 3-1-1 Full closed loop control............................ 3 - 4 3-1-2 Position command synchronous control.. 3 - 4 3-1-3 Speed command synchronous control .... 3 - 5 3-1-4 Distance-coded reference position control......................................................
MITSUBISHI CNC 3 Function Specifications Function specifications list MDS-DMV3 MDS-DMSPV2F/3F MDS-DMSPV2/3 ● - ● (Note2) ● ● ● ● ● ● ● - - - ● ● - - - 2-1 Torque limit function (stopper function) ● ● ● ● ● 2-2 Variable speed loop gain control ● ● ● ● ● 2-3 Gain changeover for synchronous tapping control ● ● ● ● ● 2-4 Speed loop PID changeover control ● ● ● ● ● 2-5 Disturbance torque observer ● ● ● ● ● 2-6 Smooth High Gain control (SHG
MDS-D-SVJ3/SPJ3 Series Specifications Manual MDS-DSP MDS-DHSP MDS-DSP2 MDS-DMSPV2F/3F MDS-DMSPV2/3 MDS-DSPJ3 1-5 Spindle's continuous position loop control ● ● ● ● ● 1-6 Coil changeover control ● ● - ● - 1-7 Gear changeover control ● ● ● ● ● 1-8 Orientation control ● ● ● ● ● 1-9 Indexing control ● ● ● ● ● 1-10 Synchronous tapping control ● ● ● ● ● 1-11 Spindle synchronous control ● ● ● ● ● 1-12 Spindle/C axis control ● ● ● ● ● 1-
MITSUBISHI CNC 3 Function Specifications 3-1 Base functions 3-1-1 Full closed loop control The servo control is all closed loop control using the detector's feedback. "Full closed loop control" is the system that directly detects the machine position using a linear scale, whereas the general "semi-closed loop" is the one that detects the motor position.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-1 Base functions 3-1-3 Speed command synchronous control This is one of the controls which enable two servo motors to drive the same axis. This is also called "Speed tandem control". The same position command is issued to the 2-axis servo control, and the control is carried out according to each axis' position and speed feedbacks. This function is usually used when the control is performed with one linear scale during the full closed loop control.
MITSUBISHI CNC 3 Function Specifications 3-1-5 Spindle's continuous position loop control Under this control, position loop control is always applied to spindle, including when speed command is issued (in cutting). There is no need for control changeover nor zero point return during orientation and C axis control changeover. Therefore, the operation can be completed in a shorter time than the previous.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-1 Base functions 3-1-6 Coil changeover control A signal output from the spindle drive unit controls the changeover of the low-speed and high-speed specification coils in a spindle motor. The drive unit automatically outputs the coil changeover sequence in accordance with the motor speed.
MITSUBISHI CNC 3 Function Specifications 3-2 Servo/Spindle control functions 3-2-1 Torque limit function This control suppresses the motor output torque with the parameter values (SV013, SV014). This function is used for stopper positioning control and stopper reference position establishment, by switching the two setting values.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-2 Servo/Spindle control functions 3-2-4 Speed loop PID changeover control This function is used under full-closed loop control. Normally, machine-end position tracking delays compared with the motor-end position. Under full-closed position loop control, machine-end position is used for position feedback. Therefore, the motor-end position tends to advance too much, which may cause overshooting of the machine-end position.
MITSUBISHI CNC 3 Function Specifications 3-2-8 Dual feedback control This function is used under full-closed loop control. When a linear scale is used, the machine-end position, such as a table, is directly detected, which may render the position loop control unstable. With this control, however, high-frequency components are eliminated from the machine-end feedback signals, which will lead to stable control.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-2 Servo/Spindle control functions 3-2-11 Spindle output stabilizing control Spindle motor's torque characteristic is suppressed due to voltage saturation in the high-speed rotation range, therefore the current control responsiveness significantly degrades, which may cause excessive current. With this control, however, the current and flux commands are compensated to avoid the voltage saturation so that the current control responsiveness will not degrade.
MITSUBISHI CNC 3 Function Specifications 3-3 Compensation controls 3-3-1 Jitter compensation The load inertia becomes much smaller than usual if the motor position enters the machine backlash when the motor is stopped. Because this means that an extremely large VGN1 is set for the load inertia, vibration may occur. Jitter compensation can suppress the vibration that occurs at the motor stop by ignoring the backlash amount of speed feedback pulses when the speed feedback polarity changes.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-3 Compensation controls 3-3-4 Overshooting compensation The phenomenon when the machine position goes past or exceeds the command during feed stopping is called overshooting. In OVS compensation, the overshooting is suppressed by subtracting the torque command set in the parameters when the motor stops.
MITSUBISHI CNC 3 Function Specifications 3-3-6 Lost motion compensation type 2 Servo motor always drives the machine opposing to the frictional force, and the torque which is required to oppose the friction during the axis movement is outputted by I control (Integral control) of the speed loop PI control.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-3 Compensation controls 3-3-8 Lost motion compensation type 4 When the difference between static and dynamic friction is large, the friction torque changes sharply at the inversion of the travel direction. When the lost motion type 4 is used together with the type 2 or type 3, the acute change of the friction torque is compensated so that the path accuracy at the travel direction inversion can be enhanced.
MITSUBISHI CNC 3 Function Specifications 3-4 Protection function 3-4-1 Deceleration control at emergency stop When an emergency stop (including NC failure, servo alarm) occurs, the motor will decelerate following the set time constant while maintaining the READY ON state. READY will turn OFF and the dynamic brakes will function after stopping. The deceleration stop can be executed at a shorter distance than the dynamic brakes.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-4 Protection function 3-4-4 Collision detection function Collision detection function quickly detects a collision of the motor shaft, and decelerates and stops the motor. This suppresses the generation of an excessive torque in the machine tool, and helps to prevent an abnormal state from occurring.
MITSUBISHI CNC 3 Function Specifications 3-5 Sequence functions 3-5-1 Contactor control function With this function, the contactor ON/OFF command is output from the power supply unit (or servo/spindle drive unit for integrated type) based on the judgement as to whether it is in emergency stop, emergency stop cancel, spindle deceleration and stop or vertical axis drop prevention control, etc.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-5 Sequence functions 3-5-4 Specified speed output This function is to output a signal that indicates whether the machine-end speed has exceeded the speed specified with the parameter. With this function, the protection door, etc. can be locked to secure the machine operator when the machineend speed has exceeded the specified speed. This function can also be used for judging whether the current machine-end speed is higher than the specified speed.
MITSUBISHI CNC 3 Function Specifications 3-6 Diagnosis function 3-6-1 Monitor output function Drive unit has a function to D/A output the various control data. The servo adjustment data required for setting the servo parameters to match the machine can be D/A output. Measure using a high-speed waveform recorder, oscilloscope, etc. (1) D/A output specifications CN9 connector Pin 1 2 3 4 5 6 7 8 9 10 Name LG MO1 Pin 11 12 13 14 15 16 17 18 19 20 Name LG MO2 MDS-D-SVJ3 Item No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-6 Diagnosis function (2) Output data settings (Standard output) 【#2261】 SV061 DA1NO D/A output ch1 data No. Input the data number you wish to output to the D/A output channel 1. When using the 2-axis drive unit, set "-1" to the axis that the data will not be output. ---Setting range---1 to 127 【#2262】 SV062 DA2NO D/A output ch2 data No. Input the data number you wish to output to the D/A output channel 2.
MITSUBISHI CNC 3 Function Specifications (Servo control signal) Servo control input (NC to Servo) No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-6 Diagnosis function < Spindle drive unit > Drive unit has a function to D/A output each control data. The spindle adjustment data required to set the spindle parameters matching the machine can be D/A output. The data can be measured with a high-speed waveform recorder or oscilloscope, etc. (1) D/A output specifications CN9 connector Pin 1 2 3 4 5 6 7 8 9 10 Name LG MO1 Pin 11 12 13 14 15 16 17 18 19 20 Name LG MO2 MDS-D-SPJ3 Item No.
MITSUBISHI CNC 3 Function Specifications (2) Output data settings (Standard output) 【#13125】 SP125 DA1NO D/A output ch1 data No. Input the desired data number to D/A output channel. ---Setting range---32768 to 32767 【#13126】 SP126 DA2NO D/A output ch2 data No. Input the desired data number to D/A output channel. ---Setting range---32768 to 32767 No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-6 Diagnosis function (Special output) The result of PLG(TS5690) installation accuracy diagnosis is output to D/A output. D/A output magnification:SP127(DA1MPY) and SP128(DA2MPY) is 0. PLG installation diagnosis function can be enabled during the rotation, when open loop control is enabled:SP018(SPEC2)/bit1=1. D/A output No. 120 121 122 123 Details Description Motor end PLG installation gap is diagnosed. When the gap is good, 2.5V is output.
MITSUBISHI CNC 3 Function Specifications (Spindle control signal) Spindle control input (NC to Spindle) No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 3-6 Diagnosis function 3-6-2 Machine resonance frequency display function If resonance is generated and it causes vibrations of the current commands, this function estimates the vibration frequency and displays it on the NC monitor screen (AFLT frequency). This is useful in setting the notch filter frequencies during servo adjustment. This function constantly operates with no need of parameter setting.
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付録 4 4 章 Characteristics Contents 4-1 Servomotor ................................................................................................... 4 - 2 4-1-1 Environmental conditions ..................................................................... 4 - 2 4-1-2 Quakeproof level .................................................................................. 4 - 2 4-1-3 Shaft characteristics .............................................................................
MITSUBISHI CNC 4 Characteristics 4-1 Servomotor 4-1-1 Environmental conditions Environment Ambient temperature Ambient humidity Storage temperature Storage humidity Atmosphere Altitude Conditions 0°C to +40°C (with no freezing) 80% RH or less (with no dew condensation) -15°C to +70°C (with no freezing) 90% RH or less (with no dew condensation) Indoors (no direct sunlight) No corrosive gas, inflammable gas, oil mist or dust Operation / storage: 1000m or less above sea level Transportation: 10000m or less a
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor 4-1-3 Shaft characteristics There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the radial direction and thrust direction, when mounted on the machine, is below the tolerable values given below. These loads may affect the motor output torque, so consider them when designing the machine.
MITSUBISHI CNC 4 Characteristics 4-1-4 Machine accuracy Machine accuracy of the servo motor's output shaft and around the installation part is as below. (Excluding special products) Accuracy (mm) Measurement point Less than 100 a 0.05 0.06 0.08 0.08 b 0.04 0.04 0.06 0.08 c 0.02 0.02 0.03 0.03 Amplitude of the flange surface to the output shaft Amplitude of the flange surface's fitting outer diameter Amplitude of the output shaft end c a b 4-4 Flange size [mm] 100 SQ., 130 SQ. 176 SQ.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor 4-1-5 Oil / water standards (1) The motor protective format uses the IP type, which complies with IEC Standard. (Refer to the section “2-1-1 Specifications list".) However, these Standards are short-term performance specifications. They do not guarantee continuous environmental protection characteristics. Measures such as covers, etc.
MITSUBISHI CNC 4 Characteristics 4-1-6 Flange of servo motor Mount the servo motor on a flange which has the following size or produces an equivalent or higher heat dissipation effect: Flange size (mm) 150x150x6 250x250x6 250x250x12 300x300x20 800x800x35 Servo Motor HF, HF-KP 50 to 100W 200 to 400W 0.5 to 1.5kW 2.0 to 7.0kW 9.0 to 11.0kW 4-1-7 Overload protection characteristics The servo drive unit has an electronic thermal relay to protect the servomotor and servo drive unit from overloads.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor < HF series > HF75 HF105 10000.0 10000.0 When stopped When stopped When rotating 1000.0 100.0 Time 䋨s䋩 100.0 Time 䋨s䋩 When rotating 1000.0 10.0 10.0 1.0 1.0 0.1 0.1 0 0 100 200 300 400 500 600 100 200 300 HF54 HF104 10000.0 10000.0 When stopped When stopped When rotating 1000.0 100.0 Time 䠄s䠅 Time 䠄s䠅 When rotating 1000.0 100.0 10.0 10.0 1.0 1.0 0.1 0.
MITSUBISHI CNC 4 Characteristics HF303 HF142 10000.0 10000.0 When stopped 100.0 10.0 1.0 10.0 0.1 0 100 200 300 400 500 Motor current value (stall rated current value ratio %) 10000.0 When stopped When rotating 1000.0 100.0 10.0 1.0 0.1 0 100 200 300 400 Motor current value (stall rated current value ratio %) 0 100 200 300 400 Motor current value (stall rated current value ratio %) HF302 Time 䋨s䋩 100.0 1.0 0.1 4-8 When rotating 1000.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor < HF-KP series > HF-KP13 HF-KP23 10000.0 10000.0 When stopped When rotating 1000.0 100.0 Time 䋨s䋩 Time 䋨s䋩 When stopped When rotating 1000.0 10.0 1.0 100.0 10.0 1.0 0.1 0.1 0 100 200 300 400 500 0 Motor current value (stall rated current value ratio %) 100 200 300 500 Motor current value (stall rated current value ratio %) HF-KP43 HF-KP73 10000.0 10000.0 When stopped When stopped When rotating 1000.
MITSUBISHI CNC 4 Characteristics 4-1-8 Magnetic brake 1. The axis will not be mechanically held even when the dynamic brakes are used. If the machine could drop when the power fails, use a servomotor with magnetic brakes or provide an external brake mechanism as holding means to prevent dropping. 2. The magnetic brakes are used for holding, and must not be used for normal braking.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor (2) Magnetic brake characteristics < HF Series > Motor type HF54B, HF104B HF154B,HF224B HF204B, HF354B HF75B, HF105B HF123B, HF223B HF303B, HF302B HF142B Spring closed non-exciting operation magnetic brakes (for maintenance and emergency braking) 24VDC 0.38 0.8 1.4 9 19 34 2.4 8.3 43.1 0.2 2.2 9.7 0.03 0.04 0.1 0.03 0.03 0.03 64 400 4,500 640 4,000 45,000 0.1 to 0.9 0.2 to 0.6 0.2 to 0.
MITSUBISHI CNC 4 Characteristics (3) Magnetic brake power supply 1. Always install a surge absorber on the brake terminal when using DC OFF. CAUTION 2. Do not pull out the cannon plug while the brake power is ON. The cannon plug pins could be damaged by sparks. (a) Brake excitation power supply [1] Prepare a brake excitation power supply that can accurately ensure the attraction current in consideration of the voltage fluctuation and excitation coil temperature.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-1 Servomotor 4-1-9 Dynamic brake characteristics If a servo alarm that cannot control the motor occurs, the dynamic brakes will function to stop the servomotor regardless of the parameter settings. (1) Deceleration torque The dynamic brake uses the motor as a generator, and obtains the deceleration torque by consuming that energy with the dynamic brake resistance.
MITSUBISHI CNC 4 Characteristics (2) Coasting rotation distance during emergency stop The distance that the motor coasts (angle for rotary axis) when stopping with the dynamic brakes can be approximated with the following expression. . /#: 㧩 ( ,.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-2 Spindle motor 4-2 Spindle motor 4-2-1 Environmental conditions Environment Ambient temperature Ambient humidity Storage temperature Storage humidity Atmosphere Altitude Conditions 0°C to +40°C (with no freezing) 90% RH or less (with no dew condensation) -20°C to +65°C(with no freezing) 90% RH or less (with no dew condensation) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Operation/storage: 1000m or less above sea level T
MITSUBISHI CNC 4 Characteristics 4-3 Tool spindle motor 4-3-1 Environmental conditions Environment Ambient temperature Ambient humidity Storage temperature Storage humidity Atmosphere Altitude Conditions 0°C to +40°C (with no freezing) 80% RH or less (with no dew condensation) -15°C to +70°C (with no freezing) 90% RH or less (with no dew condensation) Indoors (no direct sunlight) No corrosive gas, inflammable gas, oil mist or dust Operation / storage: 1000m or less above sea level Transportation: 10000m o
MDS-D-SVJ3/SPJ3 Series Specifications Manual 4-3 Tool spindle motor 4-3-3 Tool spindle temperature characteristics < HF-KP Series > [ HF-KP46J(K)W09 ] 60K 100 80K [ HF-KP56J(K)W09 ] 100K 40K 100 60K 80K 40K 80 20K Load rate [%] Load rate [%] 80 60 40 20K 60 40 20 20 0 0 0 2000 4000 6000 Rotation speed [r/min] 0 2000 4000 6000 Rotation speed [r/min] [ HF-KP96J(K)W09 ] 20K 100 40K 60K 80K Load rate [%] 80 60 40 20 0 0 2000 4000 Rotation speed [r/min] 6000 (Note1) The cont
MITSUBISHI CNC 4 Characteristics 4-4 Drive unit 4-4-1 Environmental conditions Environment Ambient temperature Ambient humidity Storage temperature Storage humidity Atmosphere Altitude Operation/storage: 4.9m/s2 (0.
付録 5 5 章 Dedicated Options Contents 5-1 Servo options ................................................................................................ 5 - 2 5-1-1 Battery option ....................................................................................... 5 - 4 5-1-2 Ball screw side detector (OSA105-ET2) ............................................... 5 - 9 5-1-3 Machine side detector......................................................................... 5 - 11 5-2 Spindle options ..........
MITSUBISHI CNC 5 Dedicated Options 5-1 Servo options The option units are required depending on the servo system configuration. Check the option units to be required referring the following items. (1) System establishment in the full closed loop control Refer to the table below to confirm the interface unit (I/F) and battery option required for the full closed loop control.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options (b) Full closed loop control for rotary axis Machine side detector to be used Incremental detector Absolute position detector Rectangular wave signal output SIN wave signal output Mitsubishi serial signal output SIN wave signal output Various scale Detector signal output Interface unit Output signal Battery option Rectangular wave signal - Rectangular wave signal - ERM280 Series (HEIDENHAIN) SIN wave signal Various scale SIN w
MITSUBISHI CNC 5 Dedicated Options 5-1-1 Battery option This battery option may be required to establish absolute position system. Refer to "Servo option" and use the following battery option depending on the servo system. Type MR-J3BAT Installation type Drive unit with battery holder type Hazard class Number of connectable axes Battery change Not applicable 1 axis Possible (1) MDS-BTBOX-36 Unit and battery integration type Not applicable Up to 8 axes Possible (2) Appearance 1.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options (1) Cell battery (MR-J3BAT) (a) Specifications Battery option type Lithium battery series Nominal voltage Nominal capacity Hazard class Battery shape Number of Battery batteries used safety Lithium alloy content Mercury content Number of connectable axes Battery continuous backup time Battery useful life (From date of unit manufacture) Data save time in battery replacement Back up time from battery warning to alarm occurrence (Note2) Mass Cell
MITSUBISHI CNC 5 Dedicated Options (2) Battery box (MDS-BTBOX-36) CAUTION MDS-D-SVJ3 Series have no battery voltage drop warning signal input. To use MDS-BTBOX-36, be sure to use together with MDS-D/DH/DM Series. (a) Specifications Battery box MDS-BTBOX-36 Battery model name size-D alkaline batteries LR20 x 4 pieces (Note1) Nominal voltage 3.6V (Unit output), 1.5V (Isolated battery) Number of connectable axes Up to 8 axes Battery continuous backup time Approx.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options (d) Wiring of the battery voltage drop warning output The battery voltage drop warning is detected in the MDS-BTBOX-36 and output to the servo drive unit as digital signal.Connect the battery voltage drop warning signal to one of the servo drive units supported by MDS-BTBOX-36. For the connected servo axis, set the servo parameter "SV082/bitF-C" to "2" to enable this signal input.
MITSUBISHI CNC 5 Dedicated Options System configuration Servo drive unit Servo drive unit (MDS-D-SVJ3) (MDS-D-SVJ3) When connecting a battery box to MDS-D-SVJ3, connect to the connector "BAT". (It is the same as that for the cell battery connection.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options 5-1-2 Ball screw side detector (OSA105-ET2) (1) Specifications Detector type Detector resolution Detection method Electrical characteristics Tolerable rotation speed at power off (Note) Detector output data Power consumption Inertia Mechanical characteristics for rotation Mechanical configuration Working environment Shaft friction torque Shaft angle acceleration Tolerable continuous rotation speed Shaft amplitude (position 15mm from end)
MITSUBISHI CNC 5 Dedicated Options (2) Outline dimension drawings OSA105-ET2 0 75 -0.020 DIA. 70 DIA. 2ޓ (9.52 DIA.) 2.7 8.72 1.5 8.72 A-A B-B A. . 51.8 60.2 80 DIA A DIA. DI 30 2ޓ A 0 -0.020 0 56 45q 10 4-5.5 DIA. 75 85 SQ.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options 5-1-3 Machine side detector The machine side detectors are all other manufacturer's parts, and must be prepared by the user. (1) Relative position detector Depending on the output signal specifications, select a machine side relative position detector with which the following (a), (b) or (c) is applied.
MITSUBISHI CNC 5 Dedicated Options (b) SIN wave output (using MDS-B-HR) When using a relative position detector that the signal is the SIN wave output, the detector output signal is converted in the detector conversion unit (MDS-B-HR), and then the signal is transmitted to the drive unit in the serial communication. Select a relative position detector with A/B phase SIN wave signal that satisfies the following conditions. For details on the specifications of MDS-B-HR, refer to the section "MDS-B-HR".
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-1 Servo options (c) Rectangular wave output Select a relative position detector with an A/B phase difference and Z-phase width at the maximum feedrate that satisfies the following conditions.
MITSUBISHI CNC 5 Dedicated Options (2) Absolute position detector The applicable absolute position detectors are as follows. Manufacturer Detector type Interface unit type SR77 SR87 Not required RU77 Not required Magnescale Co., Ltd HEIDENHAIN MitutoyoAT343Not required0.05μm120m/min Not required RCN223M Not required RCN227M Not required RCN727M RCN827M AT343 AT543 Mitutoyo MHI MACHINE TOOL ENGINEERING CO.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-2 Spindle options 5-2 Spindle options According to the spindle control to be adopted, select the spindle side detector based on the following table.
MITSUBISHI CNC 5 Dedicated Options 5-2-1 Spindle side ABZ pulse output detector (OSE-1024 Series) When a spindle and motor are connected with a V-belt, or connected with a gear ratio other than 1:1, use this spindle side detector to detect the position and speed of the spindle. Also use this detector when orientation control and synchronous tap control, etc are executed under the above conditions.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-2 Spindle options (3) Outline dimension drawings غ68 Ǿ50 غ56 33 Ǿ68 102 MS3102A20 -29P 2 1.15 +0.05 0 +0.012 0 3 Ǿ50 - 0.009 - 0.025 5 Ǿ 16 2 Ǿ15 Ǿ14.3 - 0.006 - 0.017 0 - 0.11 3 4-Ǿ5.4 hole +0.
MITSUBISHI CNC 5 Dedicated Options 5-2-2 Spindle side PLG serial output detector (TS5690, MU1606 Series) This detector is used when a more accurate synchronous tapping control or C-axis control than OSE detector is performed to the spindle which is not directly-connected to the spindle motor.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-2 Spindle options (3) Outline dimension drawings Always apply the notched fitting section machining with the specified dimensions to the sensor CAUTION installation surface. [Unit: mm] Round crimp contact for thermistor 0.
MITSUBISHI CNC 5 Dedicated Options [Unit: mm] Round crimp contact for thermistor 0.5-4 (For M4 screw) Output connector (by Tyco Electronics) 100±10 Sensor mounting face (Note 4) A Ǿ7 Housing (Cap) #172161-1 Contact (Socket) #170365-4 Accessories (Note 5) Housing (Plug) #172169-1 Qty: 1 Contact (Pin) #170363-4 Qty: 9 23.7 A 50 38 29 16.5 R1 18.7 10.3 Central line of detection gear (Note 4) Gap 0.3±0.05 5.5 31.1 14.5 2-Ǿ5.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-2 Spindle options [Unit: mm] Output connector (by Tyco Electronics) Housing (Cap) #172161-1 Contact (Socket) #170365-4 Accessories (Note 5) Contact (Pin) #170363-4 Qty: 9 Housing (Plug) #172169-1 Qty: 1 Round crimp contact for thermistor 0.5-4 (For M4 screw) 38 Gap 0.3±0.05 5.5 10.3 Central line of detection gear (Note 4) Ａ 14.5 2-Ǿ5.8 Ａ Ground R1 23.7 Name plate Sensor model and Serial No. written 18.7 31.1 29 16.
MITSUBISHI CNC 5 Dedicated Options 5-2-3 Spindle side accuracy serial output detector (ERM280, MPCI Series) C-axis control detector is used in order to perform an accurate C-axis control. Manufacturer Detector type ERM280 1200 HEIDENHAIN ERM280 2048 MHI MACHINE TOOL ENGINEERING CO., LTD MPCI series Interface unit type EIB192M C4 1200 EIB392M C4 1200 EIB192M C6 2048 EIB392M C6 2048 ADB-20J20 Minimum detection resolution 0.0000183° (19,660,800p/rev) 0.0000107° (33,554,432p/rev) 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-3 Detector interface unit 5-3 Detector interface unit 5-3-1 Serial output interface unit for ABZ analog detector MDS-B-HR This unit superimposes the scale analog output raw waves, and generates high resolution position data.Increasing the detector resolution is effective for the servo high-gain. MDS-B-HR-12(P) is used for the synchronous control system that 1-scale 2-drive operation is possible and not used in MDS-D-SVJ3.
MITSUBISHI CNC 5 Dedicated Options (3) Explanation of connectors Connector name CON1 CON2 CON3 CON4 Pin No. 1 2 3 4 5 6 7 8 Application Remarks For connection with servo drive unit (2nd system) For connection with servo drive unit For connection with scale For connection with pole detection unit (MDS-B-MD) Not provided for 1-part system specifications CON1 Function RQ+ signal RQ- signal SD+ signal SD- signal P5 P5 GND GND Pin No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-3 Detector interface unit 5-3-2 Pulse output interface unit for ABZ analog detector IBV Series (Other manufacturer's product) (1) Appearance IBV100 series IBV600 series (2) Specifications Type Manufacturer Input signal Maximum input frequency Output signal Interpolation division number Compatible detector Minimum detection resolution Working temperature Degree of protection Mass IBV 101 IBV 102 IBV 660B HEIDENHAIN A-phase, B-phase: SIN wave 1Vpp, Z-phase
MITSUBISHI CNC 5 Dedicated Options 5-3-3 Serial output interface unit for ABZ analog detector EIB192M (Other manufacturer's product) (1) Appearance (2) Specifications Type Manufacturer Input signal Maximum input frequency Output signal Interpolation division number Compatible detector Minimum detection resolution Working temperature Degree of protection Mass EIB192M A4 20μm EIB192M C4 1200 EIB192M C4 2048 HEIDENHAIN A-phase, B-phase: SIN wave 1Vpp, Z-phase 400kHz Mitsubishi high-speed serial signal (MIT
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-3 Detector interface unit 5-3-4 Serial output interface unit for ABZ analog detector EIB392M (Other manufacturer's product) (1) Appearance (2) Specifications Type Manufacturer Input signal Maximum input frequency Output signal Interpolation division number Compatible detector Minimum detection resolution Working temperature Degree of protection Mass EIB392M A4 20μm EIB392M C4 1200 EIB392M C4 2048 HEIDENHAIN A-phase, B-phase: SIN wave 1Vpp, Z-phase 400kHz Mi
MITSUBISHI CNC 5 Dedicated Options 5-3-5 Serial output interface unit for ABZ analog detector ADB-20J Series (Other manufacturer's product) (1) Appearance (2) Specifications Type Manufacturer Maximum response speed Output signal Compatible detector ADB-20J20 10,000r/min Minimum detection resolution MPCI series 0.00005° (7,200,000p/rev) Working temperature Degree of protection Mass CAUTION ADB-20J60 MHI MACHINE TOOL ENGINEERING CO.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option 5-4 Drive unit option 5-4-1 Optical communication repeater unit (FCU7-EX022) When the distance of the optical communication cable between NC control unit and drive unit is over 30m (M700V/M70V Series: maximum 30m, M700/M70/C70 Series: maximum 20m), the communication can be performed by relaying the optical signal.
MITSUBISHI CNC 5 Dedicated Options (2) Explanation of connectors Connector name OPT1IN, OPT1OUT, OPT2IN, OPT2OUT DCIN Application Remarks Optical connector 24VDC Power connector 24VDC/ Power OFF detection output connector DCOUT ACFAIL Power OFF detection connector FG FG Faston terminal DCIN Pin No. 1 2 3 Name 24VDC 0V (RG) FG Pin No. A1 A2 A3 Relays the PD25/27 output to NC control unit.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option DC24V output (DCOUT) B1 B3 A1 A3 Connector: 3-178137-5 Recommended manufacturer: Tyco Electronics Connector: 2-178127-6 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics Power OFF input ACFAIL (Terminal name:CF01) 2 1 Connector: 53103-0230 Recommended manufacturer: MOLEX connector: 51030-0230 Contact: 50084-8160 Rec
MITSUBISHI CNC 5 Dedicated Options (3) Outline dimension drawings [Unit: mm] 135 40 2-M5-0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option 5-4-2 Regenerative option Confirm the regeneration resistor capacity and possibility of connecting with the drive unit. Refer to "7-2 Selection of the regenerative resistor" for details on selecting an regenerative resistor. The regenerative resistor generates heats, so wire and install the unit while taking care to safety.
MITSUBISHI CNC 5 Dedicated Options (2) Combination with servo drive unit CAUTION The regenerative resistor is not incorporated in the spindle drive unit. Make sure to install the external option regenerative resistor.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option (3) External option regenerative resistor < GZG200W39OHMK, GZG200W120OHMK > [Unit: mm] 22 54 Ǿ4.3 x 2 mounting hole 287 306 6 26 < GZG300W39OHMK > [Unit: mm] 40 78 Ǿ5.5 x 2 mounting hole 309 335 9.
MITSUBISHI CNC 5 Dedicated Options (4) External option regenerative resistor unit < MR-RB032 > [Unit: mm] Ǿ6 mounting hole 12 15 144 156 168 MR- RB032 6 35 G3 G4 P C 20 99 6 119 30 Type MR-RB032 5 - 36 Regenerative capacity (W) 30 Resistance value ( ) 40 Mass (kg) 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option < MR-RB12 > [Unit: mm] Ǿ6 mounting hole 15 㩷 144 156 47 G3 G4 P C 6 168 MR - RB12 6 20 149 40 Type MR-RB12 Regenerative capacity (W) 100 Resistance value ( ) 40 Mass (kg) 0.
MITSUBISHI CNC 5 Dedicated Options < MR-RB32, MR-RB30, MR-RB31 > 52 G4 G3 C P MR- RB30/32 125 150 [Unit: mm] 7 79 17 318 90 30 100 Type MR-RB32 MR-RB30 MR-RB31 5 - 38 Regenerative capacity (W) 300 300 300 Resistance value ( ) 40 13 6.7 Mass (kg) 2.9 2.9 2.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option < MR-RB50, MR-RB51 > 325 7 103 17 200 116 27 350 MR- RB50 G4 G3 C P 95 [Unit: mm] 128 Type MR-RB50 MR-RB51 Regenerative capacity (W) 500 500 Resistance value ( ) 13 6.7 Mass (kg) 5.6 5.
MITSUBISHI CNC 5 Dedicated Options < FCUA-RB22, FCUA-RB37 > [Unit: mm] 2 - crimping terminals Manufacturer：Japan Solderless Terminal Mfg. Co., Ltd. Item ：Item Ring tongue terminal (R-type, Nylon-insulated) (fl Model No. ：FN2-M4 Type Regenerative capacity (W) FCUA-RB22 FCUA-RB37 155 185 Outline dimension (mm) A B C 215 200 175 335 320 295 Resistance value ( ) 40 25 Mass (kg) 0.8 1.2 < FCUA-RB55, FCUA-RB75/2> [Unit: mm] 2 - crimping terminals Manufacturer：Japan Solderless Terminal Mfg. Co., Ltd.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option < R-UNIT-1, -2 > [Unit: mm] 7.5 Ceiling 2-Φ6 hole Ceiling Hot wind discharge Terminal layout E 321 355 340 R1 R2 AL1 AL2 AC1 AC2 (Earth terminal) Terminal screw size: M4 x 0.7 screw Applicable crimp termina l: Bare round terminal up to 5.5-4 29 E Power for fan 70 20 AC2 AC1 R2 AL2 AC200V, 50/60Hz 13/11W, 0.08/0.07A 6 27.5 50 105 27.5 87 9 Suction 7.5 Ground AL1 R1 TE1 Ground 1.
MITSUBISHI CNC 5 Dedicated Options < R-UNIT-3, -4 > [Unit: mm] 7.5 Embedded installation (outer heat radiating section) 3-Φ6 hole 18 Terminal layout Hot wind discharge 50 4 4 #. #. #% #% Ceiling 20 ' (Earth terminal) 340 375 360 Terminal screw size: M4 x 0.7 screw Applicable crimp termina l: Bare round terminal up to 5.5 -4 Power for fan AC200V, 50/60Hz 39/33W, 0.24/0.21A AC2 AC1 E 35 R2 AL2 R1 TE1 AL1 80 29 6 Suction 18 120 120 18 7.5 Ground 1.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-4 Drive unit option < R-UNIT-5 > [Unit: mm] 7.5 Embedded installation (outer heat radiating section) 3-Φ6 hole Ceiling 22 Hot wind discharge R1 R2 AL1 AL2 AC1 AC2 98 Terminal layout E 340 Power for fan E AC200V, 50/60Hz 32/30W, 0.21/0.19A 75 Ground 6 Suction 120 120 18 7.5 18 Terminal screw size: M4 x 0.7 screw Applicable crimp termina l: Bare round terminal up to 5.5-4 75 29 #% #% #. #.
MITSUBISHI CNC 5 Dedicated Options 5-5 Cables and connectors 5-5-1 Cable connection diagram The cables and connectors that can be ordered from Mitsubishi Electric Corp. as option parts are shown below. Cables can only be ordered in the designated lengths. Purchase a connector set, etc., to create special length cables.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors 5-5-2 List of cables and connectors < Optical communication cable> Item For CN1A/ CN1B Optical communication cable For wiring between drive units (inside panel) For CN1A/ CN1B Optical communication cable For wiring between drive units (outside panel) For optical servo communication repeater unit Model G396-L□M □: Length 0.3, 0.
MITSUBISHI CNC 5 Dedicated Options < Optical communication repeater unit > For OPT1/2 For DCIN Item Optical communication cable For wiring between drive unit and optical communication repeater unit/ For wiring between optical communication repeater units For optical communication repeater unit DC24V power cable Model G380-L□M □ : Length 5, 10, 12, 15, 20, 25, 30m F070 □ : Length 0.5, 1.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors < Servo / tool spindle detector cable and connector > Item Model CNV2E-8P-□M □: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m Contents Drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set: 54599-1019 Reinforcing cover for straight plug CM10-SP-CV (DDK) CNE10-CVS For HF/ For HF-KP (Tool spindle) Motor side detector cable Ball screw side detector cable CNV2E-9P-□M □: Length 2, 3, 4, 5
MITSUBISHI CNC 5 Dedicated Options Item Model Contents Motor detector/ Ball screw side detector side connector (DDK) Plug : CM10-SP10S-M(D6) Contact : CM10-#22SC(S1)(D8) CNE10-R10S(9) Applicable cable outline ø6.0 to 9.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors < Brake cable and connector > Item Model CNB10-R2S(6) Applicable cable outline ø4.0 to 6.0mm CNE10-CVS Brake connector for HF CNB10-R2L(6) Applicable cable outline ø4.0 to 6.
MITSUBISHI CNC 5 Dedicated Options < Power connector > Item Model CNP18-10S(14) Applicable cable outline ø10.5 to 14mm Power connector for HF75, 105, 54,104,154, 224, 123, 223, 142 CNP18-10L(14) Applicable cable outline ø10.5 to 14mm CNP22-22S(16) Applicable cable outline ø12.5 to 16mm For motor power Power connector for HF204,354,303, 302 CNP22-22L(16) Applicable cable outline ø12.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors Item Model Contents For CNP1 (For power supply) 54928-0670(MOLEX) For MDS-D-SVJ303NA,04NA,07NA For MDS-D-SPJ3-075NA These connectors are supplied for each drive unit. Applicable cable size: 0.14mm2 to 2.5mm2Cable finish outside diameter: to φ3.
MITSUBISHI CNC 5 Dedicated Options Item Model Contents For CNP1 (For power supply) 06JFAT-SAXGFS-XL (J.S.T.) For drive unit For MDS-D-SVJ310NA,20NA For MDS-D-SPJ3-22NA These connectors are supplied for each drive unit. Applicable cable size: 0.2mm2 to 5.5mm2Cable finish outside diameter: to φ5.0mm For CNP2 (For control power) 05JFAT-SAXGSA-E-SS (J.S.T.) For CNP3 (For motor power)) 03JFAT-SAXGFS-XL (J.S.T.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors < Spindle detector cable and connector > Item For CN2 Motor side PLG cable Spindle side accuracy detector TS5690 cable Model CNP2E-1-□M □: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m CNP3EZ-2P-□M □: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m For CN3 Spindle side detector OSE-1024 cable CNP3EZ-3P-□M □: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m For spindle motor Motor side PLG connector Spindle side accuracy detector TS5690 connector
MITSUBISHI CNC 5 Dedicated Options 5-5-3 Optical communication cable specifications (1) Specifications Cable model Specification application G380-L□M For wiring inside panel For wiring outside panel For long distance wiring 0.3, 0.5, 1.0, 2.0, 3.0, 5.0m 5.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors (2) Cautions for using optical communication cable Optical communication cable is made from optical fiber. If optical fiber is added a power such as a major shock, lateral pressure, haul, sudden bending or twist, its inside distorts or breaks, and optical transmission will not be available. Especially, as optical fiber for G396-L□M is made of synthetic resin, it melts down if being left near the fire or high temperature.
MITSUBISHI CNC 5 Dedicated Options (c) Tension If tension is added on optical fiber, the increase of transmission loss occurs because of external force which concentrates on the fixing part of optical fiber or the connecting part of optical connector. At worst, the breakage of optical fiber or damage of optical connector may occur. For cable laying, handle without putting forced tension.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 5-5 Cables and connectors (k) Disposal When incinerating optical communication cable, hydrogen fluoride gas or hydrogen chloride gas which is corrosive and harmful may be generated. For disposal of optical communication cable, request for specialized industrial waste disposal services that has incineration facility for disposing hydrogen fluoride gas or hydrogen chloride gas.
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付録 6 6 章 Specifications of Peripheral Devices Contents 6-1 Selection of wire............................................................................................ 6 - 2 6-1-1 Example of wires by unit....................................................................... 6 - 2 6-2 Selection of circuit protector and contactor................................................... 6 - 4 6-2-1 Selection of circuit protector .................................................................
MITSUBISHI CNC 6 Specifications of Peripheral Devices 6-1 Selection of wire 6-1-1 Example of wires by unit Selected wires must be able to tolerate rated current of the unit's terminal to which the wire is connected. How to calculate tolerable current of an insulated wire or cable is shown in "Tolerable current of electric cable" (1) of Japanese Cable Makers' Association Standard (JCS)-168-E (1995), its electric equipment technical standards or JEAC regulates tolerable current, etc. wire.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 6-1 Selection of wire (3) 600V bridge polyethylene insulated wire (IC) 105 °C product (Example according to JEAC8001) Terminal name Unit type Spindle drive unit Servo drive unit MDS-D-SPJ3-075NA MDS-D-SPJ3-22NA MDS-D-SPJ3-37NA MDS-D-SPJ3-55NA MDS-D-SPJ3-75NA MDS-D-SPJ3-110NA MDS-D-SVJ3-03NA MDS-D-SVJ3-04NA MDS-D-SVJ3-07NA MDS-D-SVJ3-10NA MDS-D-SVJ3-20NA MDS-D-SVJ3-35NA CNP1 (L1, L2, L3, ) AWG mm2 2 2 2 2 3.5 5.
MITSUBISHI CNC 6 Specifications of Peripheral Devices 6-2 Selection of circuit protector and contactor Always select the circuit protector and contactor properly, and install them to each drive unit to prevent disasters. 6-2-1 Selection of circuit protector Calculate a circuit protector selection current from the rated output and the nominal input voltage of the drive unit as in the expression below.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 6-2 Selection of circuit protector and contactor 6-2-2 Selection of contactor Select the contactor selection current that is calculated from the rated output and the nominal input voltage of the drive unit as in the expression below. And then select the contactor whose conventional free-air thermal current meets the contactor selection current.
MITSUBISHI CNC 6 Specifications of Peripheral Devices 6-3 Selection of earth leakage breaker When installing an earth leakage breaker, select the breaker on the following basis to prevent the breaker from malfunctioning by the higher frequency earth leakage current generated in the servo or spindle drive unit. (1) Selection Obtaining the earth leakage current for all drive units referring to the following table, select an earth leakage breaker within the "rated non-operation sensitivity current".
MDS-D-SVJ3/SPJ3 Series Specifications Manual 6-4 Branch-circuit protection (for control power supply) 6-4 Branch-circuit protection (for control power supply) 6-4-1 Circuit protector This breaker is used to switch the control power and to provide overload and short-circuit protection. When connecting a circuit protector to the power input (L11 and L21) for the control circuit, use a product that does not trip (incorrectly activate) by a rush current when the power is turned ON.
MITSUBISHI CNC 6 Specifications of Peripheral Devices 6-5 Noise filter (1) Selection Use an EMC noise filter if the noise conducted to the power line must be reduced. Select an EMC noise filter taking the drive unit's input rated voltage and input rated current into consideration. (2) Noise filter mounting position Install the noise filter to the drive unit's power input as the diagram below indicates.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 6-6 Surge absorber 6-6 Surge absorber When controlling a magnetic brake of a servomotor in DC OFF circuit, a surge absorber must be installed to protect the relay contacts and brakes. Commonly a varistor is used. (1) Selection of varistor When a varistor is installed in parallel with the coil, the surge voltage can be adsorbed as heat to protect a circuit. Commonly a 120V product is applied. When the brake operation time is delayed, use a 220V product.
MITSUBISHI CNC 6 Specifications of Peripheral Devices 6-7 Relay The input/output circuit to control the external signal such as external emergency stop input and relay changeover signal output is wired. The input/output circuit for each unit is as follows.
付録 7 7 章 Selection Contents 7-1 Selection of the servomotor .......................................................................... 7 - 2 7-1-1 Outline .................................................................................................. 7 - 2 7-1-2 Selection of servomotor capacity.......................................................... 7 - 3 7-1-3 Motor shaft conversion load torque ....................................................
MITSUBISHI CNC 7 Selection 7-1 Selection of the servomotor 7-1-1 Outline It is important to select a servomotor matched to the purpose of the machine that will be installed. If the servomotor and machine to be installed do not match, the motor performance cannot be fully realized, and it will also be difficult to adjust the parameters. Be sure to understand the servomotor characteristics in this chapter to select the correct motor.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-1 Selection of the servomotor 7-1-2 Selection of servomotor capacity The following three elements are used to determine the servomotor capacity. 1. Load inertia ratio 2. Short time characteristics (acceleration/deceleration torque) 3. Continuous characteristics (continuous effective load torque) Carry out appropriate measures, such as increasing the motor capacity, if any of the above conditions is not fulfilled.
MITSUBISHI CNC 7 Selection (2) Short time characteristics In addition to the continuous operation range, the servomotor has the short time operation range that can be used only in a short time such as acceleration/deceleration. This range is expressed by the maximum torque and the torque characteristics. The maximum torque or the torque characteristics differ according to each motor, so confirm the specifications in section "2-1 Servomotor".
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-1 Selection of the servomotor (b) Approximation when using the NC command linear acceleration/deceleration pattern + servo standard position control This is a normal command pattern or servo standard position control method. Using the expression (7-3) and (7-4), approximate the maximum torque "Ta1" and maximum torque occurrence speed "Nm" required for this acceleration/deceleration pattern.
MITSUBISHI CNC 7 Selection (c) Approximation when using the NC command linear acceleration/deceleration pattern + servo SHG control (option) This is a servo’s position control method to achieve a normal command pattern and high precision. SHG control improves the position loop gain by stably controlling a delay of the position loop in the servo system. This allows the settling time to be reduced and a high precision to be achieved.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-1 Selection of the servomotor (d) Approximation when using the NC command soft acceleration/deceleration pattern + feed forward (high-speed accuracy) control If the feedforward amount is set properly, the delay of the servo position loop is guaranteed. Therefore, this command acceleration pattern can be approximated to the NC command and does not depend on the servo position control method.
MITSUBISHI CNC 7 Selection (e) Confirmation in the torque characteristics Confirm whether the maximum torque "Ta1" and maximum torque occurrence speed "Nm" required for this acceleration/deceleration pattern calculated in the item "(b)" to "(d)" are in the short time operation range of the torque characteristics.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-1 Selection of the servomotor (3) Continuous characteristics A typical operation pattern is assumed, and the motor's continuous effective load torque (Trms) is calculated from the motor shaft conversion and load torque. If numbers <1> to <8> in the following drawing were considered a one cycle operation pattern, the continuous effective load torque is obtained from the root mean square of the torque during each operation, as shown in the expression (7-9).
MITSUBISHI CNC 7 Selection (a) Horizontal axis load torque When operations [1] to [8] are for a horizontal axis, calculate so that the following torques are required in each period. Period [1] [2] [3] [4] [5] [6] [7] [8] Table 7-3 Load torques of horizontal axes Load torque calculation method Explanation Normally the acceleration/deceleration time con(Amount of acceleration torque) + (Kinetic friction torque) stant is calculated so that this torque is 80% of the maximum torque of the motor.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-1 Selection of the servomotor 7-1-3 Motor shaft conversion load torque The calculation method for a representative load torque is shown. Type Mechanism Calculation expression TL = F 3 10 πη F.ΔS .
MITSUBISHI CNC 7 Selection 7-1-4 Expressions for load inertia calculation The calculation method for a representative load inertia is shown. Type Mechanism Calculation expression Rotary shaft is cylinder center ǾD1. ǾD2. JL = .(D1 -D2 ) = 9 .
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-2 Selection of the spindle motor 7-2 Selection of the spindle motor (1) Calculation of average output for spindle In the machine which carries out the spindle’s acceleration/deceleration frequently (example: tapping center), short-time rating is frequently used, and a rise in temperature become significant on the spindle motor or drive unit.
MITSUBISHI CNC 7 Selection 7-3 Selection of the regenerative resistor 7-3-1 Regeneration methods When the motor decelerates, rotating load inertia or the operation energy of the moving object is returned to the drive unit through the motor as electrical power. This is called "regeneration". The three general methods of processing regeneration energy are shown below. Regeneration method 1. Condenser regeneration method 2. Resistance regeneration method 3.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-3 Selection of the regenerative resistor 7-3-2 Calculation of the regenerative energy Calculate the regenerative energy for stopping from each axis' rapid traverse rate (maximum rotation speed for spindle), and select a regenerative resistor having a capacity that satisfies the positioning frequency determined from the machine specifications.
MITSUBISHI CNC 7 Selection (2) For servo unbalance axis The regenerative energy differs in the upward stop and downward stop for an unbalance axis. A constant regeneration state results during downward movement if the unbalance torque is the same as or larger than the friction torque. Regenerative energy A regenerative state only occurs when deceleration torque (downward torque) is generated. E RU 䋽 5.
MDS-D-SVJ3/SPJ3 Series Specifications Manual 7-3 Selection of the regenerative resistor 7-3-3 Calculation of the positioning frequency Select the regenerative resistor so that the positioning frequency (deceleration stopping frequency for spindle) DP (times/minute) calculated from the regenerative resistor capacity PR (W) and regenerative energy ER (J) consumed by the regenerative resistor is within the range shown in expression (7-17).
MITSUBISHI CNC 7 Selection List of spindle regenerative resistor correspondence Corresponding spindle drive unit External option regenerative resistor MR-RB32 MR-RB30 GZG200W120 GZG200W39 OHMK×3 units OHMK×3 units MR-RB12 Parameter setting value Regenerative capacity Resistance value MDS-D-SPJ3-075NA --- MDS-D-SPJ3-22NA --- MDS-D-SPJ3-37NA --- MDS-D-SPJ3-55NA --- MDS-D-SPJ3-75NA --- MDS-D-SPJ3-110NA --- MR-RB50 GZG300W39 OHMK×3 units 1300h 1400h 1500h 1600h 100W 300W 300W 500W 40 4
Appendix1xA 1n d p ie 付録 章 Cable and Connector Specifications Contents Appendix 1-1 Selection of cable.......................................................... Appendix 1 - 2 Appendix 1-1-1 Cable wire and assembly...................................... Appendix 1 - 2 Appendix 1-2 Cable connection diagram ............................................ Appendix 1 - 4 Appendix 1-2-1 Battery cable.........................................................
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-1 Selection of cable Appendix 1-1-1 Cable wire and assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. When manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent products.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-1 Selection of cable (2) Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector. Core wire Connect with a ground plate of connector. Shield Sheath (external conductor) (3) Battery connection cable Wire characteristics Wire type (other manufacturer's product) Finish outer diameter Sheath material J14B101224-00 Two core shield cable 3.3mm PVC No. of pairs 1 2 (0.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-2 Cable connection diagram 1. Take care not to mistake the connection when manufacturing the detector cable. Failure to observe CAUTION this could lead to faults, runaway or fire. 2. When manufacturing the cable, do not connect anything to pins which have no description.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-2 Cable connection diagram CAUTION When DG24 cable is used, proximity switch or external emergency stop cannot be wired, so these functions cannot be used. Appendix 1-2-2 Optical communication repeater unit cable < F070 cable connection diagram > Optical communication repeater unit side connector (Tyco Electronics) 24VDC power side terminal (J.S.T.) Connector：2-178288-3 Contact：1-175218-5 × 3 Crimping Terminal：V1.25-3 or V1.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-2-3 Servo / tool spindle detector cable Motor detector/ Ball screw side detector side connector (DDK) Plug: CM10-SP10S-M (D6) (Straight) CM10-AP10S-M (D6) (Angle) Contact: CM10-#22SC (S1) (D8) Drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 P5(+5V) LG 1 2 BT SD SD* RQ RQ* 9 7 8 3 4 Case grounding PE 0.5mm2 0.2mm2 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-2 Cable connection diagram < CNV2E-K1P, CNV2E-K2P cable connection diagram (Direct connection type) > Servo drive unit side connector Servo motor detector connector (3M) Receptacle : 36210 - 0100PL Shell kit : 36310 - 3200- 008 ( MOLEX ) Connector set : 54599-1019 P5 LG MR MRR MD MDR BAT SD (Tyco Electronics) Connector : 1674320-1 3 6 5 4 8 7 2 1 9 1 2 3 4 7 8 9 Plate P5 P5G MR MRR MD MDR BAT CONT SD < CNV22J-K1P, CNV22J-K2P cable connection
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 MDS-B-HR unit side connector (Hirose Electric) Plug: RM15WTP-8S Clamp: RM15WTP-CP (10) 0.5mm2 2 P5(+5V) LG RQ RQ* SD SD* Case grounding 1 2 10 3 4 5 6 7 8 0.5mm 0.2mm2 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-2 Cable connection diagram Drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 Machine side rectangular wave communication detector 0.5mm2 P5 (+5V) LG ABZS E L* A A* B B* Z Z* Case grounding 1 2 10 3 4 5 6 7 8 9 0.5mm2 0.2mm2 0.2mm2 0.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-2-4 Spindle detector cable Spindle drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 Spindle motor side connector (Tyco Electronics) Connector: 172169-1 Contact: 170363-1(AWG26-22) 170364-1(AWG22-18) (Note) P5(+5V) LG 1 2 0.5mm2 7 8 P5(+5V) LG MT1 MT2 5 6 0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-2 Cable connection diagram Spindle drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 P5(+5V) LG ABZSEL* A A* 1 2 10 3 4 B B* Z Z* 5 6 7 8 Case grounding PE Spindle motor side connector (DDK) Connector: MS3106A20-29S (D190) Back shell: CE02-20BS-S (straight) CE-20BA-S (angle) Clamp: CE3057-12A-3 0.5mm2 H K P5(+5V) LG 0.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-3 Connector outline dimension drawings Appendix 1-3-1 Optical communication cable For wiring between drive units (inside panel) Optical communication connector [Unit:mm] (15) (13.4) (20.9) (6.7) Manufacturer: Japan Aviation Electronics Industry Connector:2F-2D103 (2.3) (1.7) 8+0 37.65 㧔L҇0.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings For wiring between drive units (outside panel) Optical communication connector 20.3 [Unit:mm] 8.5 Manufacturer: Tyco Electronics Connector: 1123445-1 22.7 Cable appearance Connector: 1123445-1 (Tyco Electronics) Optical fiber: ESKA Premium (MITSUBISHI RAYON) (Note 1) The PCF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Appendix 1-3-2 DI/O or maintenance connector Connector for CN4/9 [Unit:mm] 14.0 23.8 Manufacturer: 3M Connector: 10120-3000VE Shell kit: 10320-52F0-008 39.0 22.0 10.0 12.0 33.3 12.7 11.5 [Unit:mm] 33.0 20.9 42.0 Manufacturer: 3M Connector: 10120-6000EL Shell kit:10320-3210-000 This connector is integrated with the cable, and is not available as a connector set option. 29.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Appendix 1-3-3 Servo detector connector Motor side detector connector / Ball screw side detector for connector Ǿ21 Manufacturer: DDK Plug:CM10-SP10S-M(D6) Ǿ21 [Unit:mm] (51.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Motor side detector connector / Ball screw side detector for connector Manufacturer: DDK Plug:CM10-AP10S-M(D6) 34 (Φ21) [Unit:mm] (32.5) [Unit:mm] 22.8 35.6 Manufacturer: DDK Reinforcing cover for angle plug: CM10-AP-D-CV 32 45 (Note 1) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in Instruction Manual.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Motor side detector connector [Unit:mm] 30 18 10 23 15 Manufacturer: Tyco Electronics Assembly: 1674320-1 6 6.2 13 14.2 Ǿ13.6 MDS-B-HR connector [Unit:mm] M16×0.75 23 Manufacturer: Hirose Electric Plug: RM15WTP-8S (for CON1,2) RM15WTP-12P (for CON3) 15.2 M19×1 36.8 [Unit:mm] 8.5 20 10.5 Manufacturer: Hirose Electric Clamp: RM15WTP-CP(10) 19 M16×0.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Drive unit connector for CN2/3 [Unit:mm] 22.4 8 Manufacturer: 3M Receptacle: 36210-0100PL Shell kit: 36310-3200-008 Manufacturer: MOLEX Connector set:54599-1019 33.9 22.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Appendix 1-3-4 Brake connector Brake connector Ǿ21 Manufacturer: DDK Plug: CM10-SP2S-S(D6) Ǿ21 [Unit:mm] (51.4) [Unit:mm] 30 Manufacturer: DDK Reinforcing cover for straight plug: CM10-SP-CV 40 (27) (Note 1) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in Instruction Manual.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Brake connector (Φ21) [Unit:mm] 34 Manufacturer: DDK Plug: CM10-AP2S-S(D6) (32.5) [Unit:mm] 22.8 35.6 Manufacturer: DDK Reinforcing cover for angle plug: CM10-AP-D-CV 32 45 [Unit:mm] 19 14.3 12.5 26.6 17 12.3 Manufacturer: Japan Aviation Electronics Industry JN4FT02SJ1-R 12.7 R4 2.5 11.8 Ǿ11.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Appendix 1-3-5 Power connector Motor power connector [Unit:mm] D or less A W 7.85 or more ǾB+0 - 0.38 ǾC ± 0.8 Manufacturer: DDK Plug: Type A CE05-6A18-10SD-C-BSS 11/8-18UNEF-2B +0 -0.38 B D or less 32.1 57 34.13 3 CE05-6A22-22SD-C-BSS C±0.8 40.48 1 /8-18UNEF-2B 38.3 W 1-20UNEF-2A 3 61 1 /16-18UNEF-2A [Unit:mm] D or less ǾB+0 - 0.38 Y or more U ± 0.7 㧔S㧕± 1 Manufacturer: DDK R ±0.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Motor power connector [Unit:mm] 27 16 7ࠑ Manufacturer: Japan Aviation Electronics Industry JN4FT04SJ1-R 12.7 2.5 R0.5 12.7 Ǿ13.1 13.7 R6 Appendix 1 - 22 11.7 18.9 20.1 24.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Appendix 1-3-6 Drive unit side main circuit connector Drive unit CNP1 connector (for power supply), CNP3 connector (for motor power) [Unit:mm] Housing A Housing cover (B) 5 7.5 Pitch 7.5 1.5 Manufacturer: MOLEX Type 54928-0670 54928-0370 A 44 21.5 B 37.5 15 No. of poles 6 (for CNP1) 3 (for CNP3) [Unit:mm] 7.62 A+7.6 18.1 30.7 Manufacturer: Phoenix contact 14.7 7.62 7.62 A Type PC4/6-STF-7.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Drive unit CNP2 connector (for control power) [Unit:mm] 26.5 Housing Housing cover (20) 5 Pitch Manufacturer: MOLEX Connector:54927-0520 1.5 5 27.6 [Unit:mm] Manufacturer: J.S.T. Connector:05JFAT-SAXGSA-E-SS 27.9 (20.32) (20) (15.6) 5.08 (8) (8.4) Connection lever for drive unit [Unit:mm] 20.6 4.9 3.4 10 (7.7) (3) 4.7 7.7 M X Jغ 54932 6.5 (4.9) Manufacturer: MOLEX Connector:54932-0000 (3.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 1-3 Connector outline dimension drawings Appendix 1-3-7 Spindle detector connector Spindle drive unit Connector for CN2/3 [Unit:mm] 22.4 8 Manufacturer: 3M Receptacle: 36210-0100PL Shell kit: 36310-3200-008 Manufacturer: MOLEX Connector set: 54599-1019 11 33.9 22.7 10 Motor side PLG (TS5690) connector [Unit:mm] 23.7 ± 0.4 16± 0.4 8.4 2.8 4.2 8.4 2.8 Manufacturer: Tyco Electronics Plug: 172169-1 14 4.2 9.
MITSUBISHI CNC Appendix 1 Cable and Connector Specifications Spindle side detector connector (for OSE-1024) [Unit:mm] Gasket Ǿ37.28 +0 - 0.38 +0.05 - 0.25 Ǿ26.8 Manufacturer: DDK Connector: MS3106A20-29S(D190) 11/4 -18UNEF-2B 18.26± 0.12 11/8 -18UNEF- 2A 12.16± 34.11± 0.3 0.5 [Unit:mm] 35 13/16 -18UNEF - 2A screw 10.9 11/8-18UNEF-2B Ǿ35 Ǿ17.8 screw Manufacturer: DDK Straight back shell: CE02-20BS-S O-ring 31.6 7.
Appendix2xA 2n d p ie 付録 章 Restrictions for Lithium Batteries Contents Appendix 2-1 Restriction for Packing .................................................. Appendix 2 - 2 Appendix 2-1-1 Target Products .................................................... Appendix 2 - 3 Appendix 2-1-2 Handling by User .................................................. Appendix 2 - 4 Appendix 2-1-3 Reference .............................................................
MITSUBISHI CNC Appendix 2 Restrictions for Lithium Batteries Appendix 2-1 Restriction for Packing The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium metal content.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 2-1 Restriction for Packing Appendix 2-1-1 Target Products The following Mitsubishi NC products use lithium batteries. If the lithium metal content exceeds 1g for battery cell and 2g for battery, the battery is classified as dangerous good (Class9).
MITSUBISHI CNC Appendix 2 Restrictions for Lithium Batteries Appendix 2-1-2 Handling by User The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 2-1 Restriction for Packing (b) Preparation of shipping documents and declaration of dangerous goods For information required in description, refer to "Appendix2-2 Product information data sheet". (2) When packaged by user The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc.
MITSUBISHI CNC Appendix 2 Restrictions for Lithium Batteries Appendix 2-2 Products information data sheet (ER battery) MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that product. This description is applied to the normal use, and is provided as reference but not as guarantee.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 2-2 Products information data sheet (ER battery) (6) Physical/chemical properties Appearance Physical form Shape Smell pH Boiling point/Boiling range, Melting point, Decomposition temperature, Flash point Solid Cylinder type Odorless Not applicable (insoluble) No information (7) Stability and reactivity Stability Condition to avoid Stable under normal handling condition. Do not mix multiple batteries with their terminals uninsulated.
MITSUBISHI CNC Appendix 2 Restrictions for Lithium Batteries Appendix 2-3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29, 2004.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 2-4 Restriction related to EU Battery Directive Appendix 2-4 Restriction related to EU Battery Directive EU Battery Directive (2006/66/EC) has been enforced since September 26th in 2008. Hereby, battery and machinery incorporating battery marketed in European Union countries must be in compliance with the EU Battery Directive. Lithium battery provided by MITSUBISHI are subjected to this restriction.
Appendix 2 - 10
Appendix3xA 3n d p ie 付録 章 Compliance to EC Directives Contents Appendix 3-1 Compliance to EC Directives ........................................ Appendix 3 - 2 Appendix 3-1-1 European EC Directives ....................................... Appendix 3 - 2 Appendix 3-1-2 Cautions for EC Directive compliance ..................
MITSUBISHI CNC Appendix 3 Compliance to EC Directives Appendix 3-1 Compliance to EC Directives Appendix 3-1-1 European EC Directives In the EU Community, the attachment of a CE mark (CE marking) is mandatory to indicate that the basic safety conditions of the Machine Directives (issued Jan. 1995), EMC Directives (issued Jan. 1996) and the Low-voltage Directives (issued Jan. 1997) are satisfied. The machines and devices in which the servo and spindle drive are assembled are the targets for CE marking.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 3-1 Compliance to EC Directives (2) Environment Use the units under an Overvoltage II (MDS-D, MDS-D-SVJ3/SPJ3) and Pollution Class of 2 or less environment as stipulated in IEC60664. (a) To adjust the units to the Overvoltage Category II, insert an isolating transformer of the star connection complying with EN or IEC standard in the input of the power supply unit.
MITSUBISHI CNC Appendix 3 Compliance to EC Directives (6) Peripheral devices [1] Use EN/IEC Standards compliant parts for the circuit protector and contactor. [2] Select type B circuit protector manufactured by RCD. Apply Annex C of EN60204-1 for sizing of the circuit protector. (7) Miscellaneous [1] Refer to the next section "EMC Installation Guidelines" for methods on complying with the EMC Directives. [2] Ground the facility according to each country's requirements.
Appendix4xA 4n d p ie 付録 章 EMC Installation Guidelines Contents Appendix 4-1 Introduction ................................................................... Appendix 4 - 2 Appendix 4-2 EMC instructions........................................................... Appendix 4 - 2 Appendix 4-3 EMC measures ............................................................. Appendix 4 - 3 Appendix 4-4 Measures for panel structure ........................................
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-1 Introduction EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Instructions. As the NC unit is a component designed to control machine tools, it is believed to be out of the direct EMC Instruction subject.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-3 EMC measures Appendix 4-3 EMC measures The main items relating to EMC measures include the following. [1] Store the device in an electrically sealed metal panel. [2] Earth all conductors that are floating electrically. (Lower the impedance.) [3] Wire the power line away from the signal wire. [4] Use shielded wires for the cables wired outside of the panel. [5] Install a noise filter.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-4-2 Measures for door [1] Use metal for all materials configuring the door. [2] Use an EMI gasket or conductive packing for the contact between the door and control panel unit. [3] The EMI gasket or conductive packing must contact at a uniform and correct position of the metal surface of the control panel unit. [4] The surface of the control panel unit contacted with the EMI gasket or conductive packing must have conductance treatment.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-5 Measures for various cables Appendix 4-5 Measures for various cables The various cables act as antennas for the noise and discharge the noise externally. Thus appropriate treatment is required to avoid the noise. The wiring between the drive unit and motor act as an extremely powerful noise source, so apply the following measures.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-5-3 Servo/spindle motor power cable Control panel Control panel Earth with paint mask Conduit connector Earth with P or U clip Cannon connector To drive unit Cannon connector To drive unit Conduit Servomotor Shield cable Servomotor Cabtyre cable Using shield cable Using conduit Power cable for servo motor Control panel Control panel Earth with P or U clip Earth with paint mask Conduit connector Terminal box Termin
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-5 Measures for various cables Appendix 4-5-4 Servo/spindle motor feedback cable Use a shield pair cable for feed back cable of the servo motor to earth on NC side (inside the control panel.) Mounting a ferrite core directly behind the unit connector is also effective in suppressing noise.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-6 EMC countermeasure parts Appendix 4-6-1 Shield clamp fitting The effect can be enhanced by connecting the cable directly to the earthing plate. Install an earthing plate near each panel's outlet (within 10cm), and press the cable against the earthing plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together. Securely earth the earthing plate with the frame ground.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts Appendix 4-6-2 Ferrite core A ferrite core is integrated and mounted on the plastic case. Quick installation is possible without cutting the interface cable or power cable. This ferrite core is effective against common mode noise, allowing measures against noise to be taken without affecting the signal quality.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-6-3 Power line filter < Power line filter for 200V > HF3000A-TM Series for 200V ■Features (a) 3-phase 3-wire type (250V series, 500V series) (b) Compliant with noise standards German Official Notice Vfg243, EU Standards EN55011 (Class B) (c) Effective for use with IGBT inverter and MOS-FET inverter. (d) Easy mounting with terminal block structure, and outstanding reliability.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts 40A item (500V Series) (250V Series) ■Outline dimensions [Unit: mm] Model HF3005A-TM HF3010A-TM HF3015A-TM HF3020A-TM HF3030A-TM HF3040A-TM HF3050A-TM HF3060A-TM HF3080A-TM HF3100A-TM HF3150A-TM A Dimension B C 180 170 130 260 155 140 290 190 170 230 405 220 570 230 210 Appendix 4 - 11
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines MX13 Series 3-phase high attenuation noise filter for 200V ■Features (a) Perfect for mounting inside control panel: New shape with uniform height and depth dimensions (b) Easy mounting and maintenance work: Terminals are centrally located on the front (c) Complaint with NC servo and AC servo noise: High attenuation of 40dB at 150KHz (d) Safety Standards:UL1283, CSAC22.2 No.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts ■Example of using MX13 Series This is a noise filter with the same dimensions as the drive unit depth (200mm) and height (380mm). This unit can be laid out easily in the device by arraigning it in a row with the servo unit. As with the servo unit, the terminals are arranged on the front enabling ideal wire lead-out. Refer to the following figure for details.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines ■Outline dimension drawings MX13030, MX13050 (Installation hole) [Unit:mm] A B C D E F G H I J K Appendix 4 - 14 MX13030 66 45 10.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts MX13100, MX13150 (Installation hole) (Installation hole) [Unit:mm] A B C D E F G H I J K L MX13100 130 90 20 115 37.5 18 174 M6 screw 21 37.5 115 276 MX13150 165 110 27.5 150.5 57.5 23 176 M8 screw 27 56.5 149.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines Appendix 4-6-4 Surge protector Insert a surge protector in the power input section to prevent damage to the control panel or power supply unit, etc. caused by the surge (lightning or sparks, etc.) applied on the AC power line. Use a surge protector that satisfies the following electrical specifications.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts 200V R•A•V-BXZ Series (for protection between line and earth) Part name Circuit voltage 50/60Hz RAV-781BXZ-4 3AC 250V Clamp voltage 1700V±10% Surge withstand level 8/20 µs 2500A Surge withstand voltage 1.2/50 µs 2kV Electrostatic capacity Service temperature 75pF -20 to 70°C Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications.
MITSUBISHI CNC Appendix 4 EMC Installation Guidelines < Surge protector for both between phases and between phase and earth > ■ Features This surge protector can protect both between phases and between phase and earth. This contains a fuse and has windows to check malfunction or device degradation.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 4-6 EMC countermeasure parts < Example of surge protector installation > An example of installing the surge protector in the machine control panel is shown below. A short-circuit fault will occur in the surge protector if a surge exceeding the tolerance is applied. Thus, install a circuit protector in the stage before the surge protector.
Appendix 4 - 20
Appendix5xA 5n d p ie 付録 章 EC Declaration of Conformity Contents Appendix 5-1 Compliance to EC Directives ........................................ Appendix 5 - 2 Appendix 5-1-1 Low voltage equipment.........................................
MITSUBISHI CNC Appendix 5 EC Declaration of Conformity Appendix 5-1 Compliance to EC Directives Each series can respond to LVD and EMC directive. Approval from a third party certification organization has been also acquired for the Low Voltage Directive. The declaration of conformity of each unit is shown below.
Appendix6xA 6n d p ie 付録 章 Instruction Manual for Compliance with UL/c-UL Standard Contents Appendix 6-1 Operation surrounding air ambient temperature ........... Appendix 6 - 2 Appendix 6-2 Notes for AC servo/spindle system............................... Appendix 6 - 2 Appendix 6-2-1 General Precaution.................................................... Appendix 6 - 2 Appendix 6-2-2 Installation ............................................................
MITSUBISHI CNC Appendix 6 Instruction Manual for Compliance with UL/c-UL The instructions of UL/c-UL listed products are described in this manual. The descriptions of this manual are conditions to meet the UL/c-UL standard for the UL/c-UL listed products. To obtain the best performance, be sure to read this manual carefully before use. To ensure proper use, be sure to read specification manual, connection manual and maintenance manual carefully for each product before use.
MDS-D/DH Series Specifications Manual Appendix 6-2 Notes for AC servo/spindle system Appendix 6-2-4 Peripheral devices To comply with UL/c-UL Standard, use the peripheral devices which conform to the corresponding standard.
MITSUBISHI CNC Appendix 6 Instruction Manual for Compliance with UL/c-UL Appendix 6-2-5 Field Wiring Reference Table for Input and Output (Power Wiring) Use the UL-approved Round Crimping Terminals to wire the input and output terminals of MDS-D/DH Series. Crimp the terminals with the crimping tool recommended by the terminal manufacturer. Please protect terminal ring by the insulation cover. Following described crimping terminals and tools type are examples of Japan Solderless Terminal Mfg. Co., Ltd.
MDS-D/DH Series Specifications Manual Appendix 6-2 Notes for AC servo/spindle system (2) Spindle Drive Unit (MDS-D/DH-SP/SP2, MDS-D-SPJ3) Unit Type Terminal Screw Size MDS-D-SP(#)MDS-D-SPJ3(#)MDS-DH-SP(#)TE2 (L+, L-) Torque [lb in/ N m] TE3 (L11, L21) Torque [lb in/ N m] TE1 (L1, L2, L3, ) Torque [lb in/ N m] CNP1 (L1,L2,L3,N,P1,P2) and CNP3 (U,V,W)) Torque [lb in/ N m] 160 to 200 --100 to 160 M6 35.4/4.0 M4 10.6/1.2 M5 17.7/2.0 --- 240 to 320 --200 to 480 M6
MITSUBISHI CNC Appendix 6 Instruction Manual for Compliance with UL/c-UL (3) Servo Drive Unit (MDS-D/DH/DM-V1/V2/V3/D-SVJ3) Unit Type MDS-D-V1(#)MDS-DH-V1(#)- 160W, 320 160, 160W 320W 200 ----- MDS-D-SVJ3(#)- --- --- 10 to 35(##) M6 35.4/4.0 M4 10.6/1.2 M5 17.7/2.0 --- M6
MDS-D/DH Series Specifications Manual Appendix 6-2 Notes for AC servo/spindle system (5) Notes of Round Crimping Terminals and Terminal Block The non-insulation ring tongue must have the insulated sleeving described below to prevent electric shock. The insulated sleeve must be provided with SUMITOMO ELECTRIC FINE POLYMER INC. (File No.: E48762, Catalogue No.: SUMITUBE F(Z) or 939) per the illustration below.
MITSUBISHI CNC Appendix 6 Instruction Manual for Compliance with UL/c-UL Appendix 6-2-8 Spindle Drive/Motor Combinations Following combinations are the Standard combinations Drive Unit MDS-D-SP(#)-20 MDS-D-SP(#)-40 MDS-D-SP(#)-80 MDS-D-SP(#)-160 MDS-D-SP(#)-200 MDS-D-SP(#)-240 MDS-D-SP(#)-320 MDS-D-SP(#)-400 MDS-D-SP(#)-640 MDS-D-SP2(#)-2020 MDS-D-SP2(#)-8040 MDS-D-SP2(#)-8080 MDS-D-SP2(#)-16080 Drive Unit MDS-DH-SP(#)-20 MDS-DH-SP(#)-40 MDS-DH-SP(#)-80 MDS-DH-SP(#)-100 MDS-DH-SP(#)-160 MDS-DH-SP(#)-200 M
MDS-D/DH Series Specifications Manual Appendix 6-2 Notes for AC servo/spindle system Appendix 6-2-9 Servo Drive/Motor Combinations Following combinations are the Standard combinations Drive Unit MDS-D-SVJ3(#)-03(##) MDS-D-SVJ3(#)-04(##) MDS-D-SVJ3(#)-07(##) MDS-D-SVJ3(#)-10(##) MDS-D-SVJ3(#)-20(##) MDS-D-SVJ3(#)-35(##) HF-KP 053, 13, 23 43 73 - Servomotor HF-SP HF-MP 053, 13, 23 43 51, 52 73 81, 102 121, 152, 201, 202 352 - HF 54 75, 104, 105 154, 204 354 (Note #: may be followed by S) (Note ##: may be
MITSUBISHI CNC Appendix 6 Instruction Manual for Compliance with UL/c-UL Appendix 6-3 AC Servo/Spindle System Connection Appendix 6-3-1 MDS-D/DH/DM-Vx/SP Series MDS-D/DH/DM-V1/V2/V3 Series MDS-D/DH-SP Series MDS-D/DH-CV Series CN1A CN1B CN1A CN1B From NC Regarding the connection of NC, see the CNC manual book. CN9 CN4 CN9 CN4 CN4 CN2L CN3L CN2L CN3L CN9 CN2M CN3M CN2M CN3M Battery Unit CN2S CN3S L+/L- CB Note: It recommends installing.
Appendix7xA 7n d p ie 付録 章 Compliance with Restrictions in China Contents Appendix 7-1 Compliance with China CCC certification system ......... Appendix 7 - 2 Appendix 7-1-1 Outline of China CCC certification system............ Appendix 7 - 2 Appendix 7-1-2 First catalogue of products subject to compulsory product certification ........................... Appendix 7 - 3 Appendix 7-1-3 Precautions for shipping products ........................ Appendix 7 - 4 Appendix 7-1-4 Application for exemption ......
MITSUBISHI CNC Appendix 7 Compliance with Restrictions in China Appendix 7-1 Compliance with China CCC certification system Appendix 7-1-1 Outline of China CCC certification system The Safety Certification enforced in China included the "CCIB Certification (certification system based on the "Law of the People’s Republic of China on Import and Export Commodity Inspection" and "Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing System" enforced by the State Ad
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 7-1 Compliance with China CCC certification system Appendix 7-1-2 First catalogue of products subject to compulsory product certification The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19 categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products (Compulsory EMC Certification products) was designated on December 3, 2001.
MITSUBISHI CNC Appendix 7 Compliance with Restrictions in China Appendix 7-1-3 Precautions for shipping products As indicated in Appendix 7-1-2, NC products are not included in the First Catalogue of Products subject to Compulsory Product Certification. However, the Customs Officer in China may judge that the product is subject to CCC Certification just based on the HS Code.(Note2) NC cannot be imported if its HS code is used for the product subject to CCC Certification.
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 7-1 Compliance with China CCC certification system The following documents must be prepared to apply for an exemption of the "Import Commodity Safety and Quality License" and "CCC Certification". (1) Formal Application (a) Relevant introduction and description of the company. (b) The characteristics of the products to be exempted. (c) The reason for exemption and its evidence (ex. customs handbook).
MITSUBISHI CNC Appendix 7 Compliance with Restrictions in China Appendix 7-1-5 Mitsubishi NC product subject to/not subject to CCC certification The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below, based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the People's Republic of China and the Certification and Accreditation
MDS-D-SVJ3/SPJ3 Series Specifications Manual Appendix 7-2 Response to the China environment restrictions Appendix 7-2 Response to the China environment restrictions Appendix 7-2-1 Outline of the law on the pollution prevention and control for electronic information products Ministry of Information Industry (information industry ministry) issued this law on Feb.28, 2006 (Note) (effective from Mar.1, 2007.
MITSUBISHI CNC Appendix 7 Compliance with Restrictions in China Appendix 7-2-3 Indication based on “Pollution suppression marking request for electronic information product” (1) Electronic information product pollution suppression marking Note: This symbol mark is for China only.
Revision History Date of revision Jun. 2006 Jan. 2011 Manual No. IB(NA)1500158-A IB(NA)1500158-B Revision details First edition created. - "Outline for MDS-D-SVJ3/SPJ3 Series Instruction Manual (IB-1500193-C)" was added. - The following servomotors were added. HF224, HF123, HF223, HF303, HF142, HF302, HF-KP13, HF-KP23, HFKP43, HF-KP73 - SJ-D Series and SJ-DJ Series were added. - Specifications list of servomotor and spindle motor were revised.
Date of revision Jan. 2011 Manual No. IB(NA)1500158-C Revision details - Descriptions related to the unit type followed by "NA" were added. (SVJ310NA/20NA, SPJ3-22NA: The connector for CNP1,2 and 3 was changed.) - "Precautions for safety" was revised. - "System configuration" was revised. - "Servomotor type" was revised. - Notes were added to "Spindle motor type". - "Tool spindle motor type" was revised. - "Explanation of each part" was revised. - Function specifications list was revised.
Global Service Network AMERICA MITSUBISHI ELECTRIC AUTOMATION INC. (AMERICA FA CENTER) Central Region Service Center 500 CORPORATE WOODS PARKWAY, VERNON HILLS, ILLINOIS 60061, U.S.A. TEL: +1-847-478-2500 / FAX: +1-847-478-2650 Michigan Service Satellite ALLEGAN, MICHIGAN 49010, U.S.A. TEL: +1-847-478-2500 / FAX: +1-269-673-4092 Ohio Service Satellite LIMA, OHIO 45801, U.S.A. TEL: +1-847-478-2500 / FAX: +1-847-478-2650 CLEVELAND, OHIO 44114, U.S.A.
ASEAN CHINA MITSUBISHI ELECTRIC ASIA PTE. LTD. (ASEAN FA CENTER) MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. (CHINA FA CENTER) Singapore Service Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL: +65-6473-2308 / FAX: +65-6476-7439 China (Shanghai) Service Center 1-3,5-10,18-23/F, NO.
Notice Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
