GE 3200 SX 0812 306259003 - GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG © MOSA - 01/08/12 30625M00 preparato da UPT approvato da DITE
DESCRIPTION OF THE MACHINE M 0 GE 3200 SX REV.0-08/12 The generating set GE 3200 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
M Quality system 01 REV.4-03/12 UNI EN ISO 9001 : 2008 The certifying institute, ICIM, which is a member ofthe International Certification Network IQNet, awarded the official approval to MOSA after anexamination of its operations at the head office andplant in Cusago (MI), Italy.
GE 3200 SX INDEX M 1 M0 M 01 M 1.01 M 1.1 M 1.4 M 1.4.1 M 1.5 M 2 .... M 2.5 M 2.6 M 2.7 M3 M 4.1 M 25 M 26 M 31 M 37... M 40.2... M 43… M 45 M 46 M 60 M 61-…..
M 1.01 Copyright REV.0-10/02 ! ATTENTION This use and maintenance manual is an important part of the machines in question. The assistance and maintenance personel must keep said manual at disposal, as well as that for the engine and alternator (if the machine is synchronous) and all other documentation about the machine. We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. It is a property logo of MOSA division of B.C.S. S.p.
Notes M 1-1 REV.0-10/02 INFORMATION Dear Customer, We wish to thank you for having bought a high quality set. Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary. To this purpose we advise you, for all control and overhaul operations, to turn to the nearest authorized Service Centre, where you will obtain a prompt and specialized intervention.
M 1.4 CE MARK REV.5-03/11 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate. The indication is shown in a clear, readable and indeleble way on a sticker.
Dichiarazione conformità Declaration of conformity Déclaration de conformité Konformitätserklärung Declaración de conformidad Declaração de conformidade BCS S.p.A. M 1.4.1 REV.0-06/10 Stabilimento di Cusago, 20090 (MI) - Italia V.le Europa 59 Tel.: +39 02 903521 Fax: +39 02 90390466 Sede legale: Via Marradi 1 20123 Milano - Italia DICHIARAZIONE DI CONFORMITA' Déclaration de Conformité – Declaration of Conformity – Konformitätserklärung Conformiteitsverklaring – Declaración de Conformidad BCS S.p.A.
TECHNICAL DATA GE 3200 SX M 1.5 REV.0-08/12 Technical data GE 3200 SX GENERATOR *Stand-by single-phase output *PRP single-phase output Frequency Cos ϕ Battery charger 3.1 kVA (2.8 kW) / 230 V / 13.5 A 2.8 kVA (2.5 kW) / 230 V / 12.2 A 50 Hz 0.9 12 Vc.c.
M 2 SYMBOLS AND SAFETY PRECAUTIONS REV.0-11/99 - The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things. IMPORTANT ADVICE - Advice to the User about the safety: + N.B.: The information contained in the manual can be changed without notice. Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative.
M 2-1 SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 STOP - Read absolutely and be duly attentive Read and pay due attention ! GENERAL ADVICE - If the advice is not respected damage can happen to persons or things. HIGH VOLTAGE - Attention High Voltage. There can be parts in voltage, dangerous to touch. The non observance of the advice implies life danger. FIRE - Danger of flame or fire. If the advice is not respected fires can happen. HEAT - Hot surfaces.
M 2-5 INSTALLATION AND ADVICE BEFORE USE REV.0-06/00 ! The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder. Stop engine when fueling CHECKING BOARD Do not smoke, avoid flames, sparks or electric tools when fueling. ENGINE Unscrew the cap slowly to let out the fuel vapours. Slowly unscrew the cooling liquid tap if the liquid must be topped up.
M 2.6 INSTALLATION AND ADVICE REV.1-06/07 INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES + Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area. Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. 1,5 m DIESEL ENGINES + Use in open space, air swept or vent exhaust gases far from the work area.
Installazione e dimensioni Installation and dimensions Installation et dimensions Luftzirkulation und abmessungen Instalación y dimensiones M 2.7 GE 3200 SX REV.0-08/12 M1.4 M1.
M 3 UNPACKING REV.1-02/04 NOTE ! + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set. In case you find damages, rough handling or absence of parts (envelopes, manuals, etc.
TRANSPORT AND DISPLACEMENTS COVERED UNITS M 4-1 REV.2-09/11 ! NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations. Only authorized persons involved in the transport of the machine should be in the area of movement.
SET-UP FOR OPERATION GE 3200 SX GE 4500 HBS / HBS AVR GE 4500 SX / SXE-EAS / SXE-AVR EAS M 25 REV.0-12/11 BATTERY WITHOUT MAINTENANCE (where it is assembled) The included battery must be activated. To activate it (fill the included acid) please follow the instructions shown on the manual attached to the battery. When battery is activated, DON’T add any other liquid. LUBRICANT Please refer to the motor operating manual for the recommended viscosity.
GE 3200 SX GE 4500 HBS GE 4500 HBS-AVR STARTING - STOPPING check daily M 26 REV.0-01/08 4. Lightly pull the start-up knob (73) until meeting resistance, then pull decisively. ATTENTION: ! NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts. Allow the start-up knob to re-enter slowly, avoiding having it knock against the motor and thereby damaging the start-up system. STARTING 1. Turn the fuel cock (87) to ON. FUEL COCK MANOPOLA DI AVVIAMENTO 5.
Comandi Controls Commandes Bedienelemente Mandos M 31 GE 3200 SX REV.0-08/12 59 26 L 59B D 27 Q4 15 12 22 66 87 28 73 Pos Descrizione 12 15 22 23 24 26 27 28 31 59 59B 66 73 87 D L Q4 Presa di messa a terra Presa di corrente in c.a. Filtro aria motore Asta livello olio motore Tappo caricamento olio motore Tappo serbatoio Silenziatore di scarico Comando Stop Tappo scarico olio motore Protezione termica c.
! DANGEROUS It is strictly forbidden to connect the group to the public mains a/o to another source of electric power. Access forbidden to area adjacent to electricity-generating group for all nonauthorized personnel. The electricity-generating groups are to be considered electrical energy producing stations. The dangers of electrical energy must be considered together with those related to the presence of chemical substances (fuels, oils, etc.
USE AS A GENERATING SET GENERATION IN C.C. (Continuous Current) Maximum power in c.c.: P = 120W - V= 12V AC I = 10A Generation in c.c. is mainly used to recharge lead batteries. - Verify that the battery to be charged is not a dry battery, and that it is 12V c.c. - Position the generator and battery on a flat surface and distant from one another. - Connect the battery recharge cables one at a time, avoiding accidental contacts between them. + Note: use cables with a minimum section of 6 mm2.
GE 3200 SX GE 4500 HBS GE 4500 HBS-AVR Problem The motor does not start up, or starts up and then stops immediately Possible cause 1) 2) 3) 4) 5) 6) Engine switch a in the wrong positions Lack of or insufficient oil in the motor Faulty motor stopping device (oil-alert) Lack of fuel in tank or fuel tap closed Dirty or faulty spark plug Cold motor 7) Other causes Lack of tension to the AC sockets 1) G.F.I. switch in the OFF position 2) Intervention of G.F.I.
M 43 MAINTENANCE REV.0-06/10 MOVING PARTS can injure WARNING ●● Have qualified personnel do maintenance and troubleshooting work. ●● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
M 45 STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. + Have qualified personnel prepare the machine for storage. GASOLINE ENGINE Start the engine: lt will run until it stops due to the lack of fuel. Drain the oil from the engine sump and fill it with new oil (see page M25).
M 46 CUST OFF REV.0-06/07 + Have qualified personnel disassemble the machine and dispose of the parts, including the oil, fuel, etc., in a correct manner when it is to be taken out of service. As cust off we intend all operations to be made, at utilizer’s care, at the end of the use of the machine.
M 60 ELECTRICAL SYSTEM LEGENDE A B C D E F G H I L M N P Q R S T U V Z X W Y A1 B1 C1 D1 E1 F1 G1 H1 I1 L1 M1 N1 O1 P1 Q1 R1 S1 T1 U1 V1 Z1 W1 X1 Y1 A2 B2 C2 D2 E2 F2 G2 H2 I2 L2 M2 N2 O2 P2 Q2 R2 S2 T2 U2 V2 Z2 W2 X2 Y2 A3 B3 C3 D3 E3 : Alternator : Wire connection unit : Capacitor : G.F.I.
Esp. Exp. G3 S2 Y OFF Alla Pag. To Page Da Pag. From Page Y B F3 Macchina: Machine: 20.12.2000 23212.S.010 Balducci F. 30625.prg Data: Date: Dis. n°: Dwg. n°: Data Date Progetto: Project: Disegnatore: Designer: Engine Honda GX 200 UT2 Modifica Modification Denominazione: Denomination: ON Y 3 Approvato: Approved: 2 Dis. Appr. Appr. Desi. Pag.
GR - + - B Q4 B Unificato schema A Unificato schema Esp. Exp. B R + R P4 Alla Pag. To Page Da Pag. From Page 10A BR BL BR BR H 230V/16A BL L GE 4500 SX GE 3200 SX GE 3000 SX Macchina: Machine: Aux. (230Mx2/12Vdc) DT Modifica Modification Denominazione: Denomination: H 230V/16A BL 16A 10A P4 18.06.2012 30622.S.020-B Balducci F. 30625.prg Data: Date: 3 Approvato: Approved: 3 Dis. Appr. Appr. Desi. Pag.n° di n° Page n° of n° B.F. B.F. Disegnatore: Designer: Dis.
R 1 SPARE PARTS LIST REV.0-03/00 The manufacturer guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement spare parts is required, always ask for genuine parts only. The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult. Y When ordering the spare parts, it is recommended to indicate: 1) Y serial number 2) Y model of welder and/or generating set 3) u n. table 4) u n.
Ersatzteile Tabla de recambios GM 4 GE 3200 SX NL 10 REV.
D E Ersatzteile Tabla de recambios GM 4.1 GE 3200 SX NL REV.0-08/12 Pos. 1 2 3 4 5 6 7 8 9 10 Cod. 306411035 306202038 306223100 222622200 309509005 102302280 306201145 306228218 306201047 306251146 Descr. SUPPORTO ELASTICO RONDELLA ALTERNATORE MOTORE HONDA GUARNIZIONE GUARNIZIONE (L=MT.1) TELAIO LATO FRONTALE PARATIA INFERIORE ALTERNATORE BASE TUBO CURVATO LATO MOTORE Note Pos. 1 2 3 4 5 6 7 8 9 10 Cod.
D E Ersatzteile Tabla de recambios GM 5 GE 3200 SX NL 15 01/08/12 30625-I 1 14 2 4 3 16 17 13 12 11 18 5 5 6 7 8 19 10 17 20 REV.
D E Ersatzteile Tabla de recambios GM 5.1 GE 3200 SX NL REV.1-10/08 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Cod. 1270070 306225030 306228217 102302280 306467109 259107241 1302530 307017240 306417036 220237105 306257020 306417318 306417316 306258015 306258025 306208005 306418310 306228020 306208010 306208021 Descr. PONTE DIODI 120A DISSIPATORE PER PONTE DIODI PARATIA SUPERIORE ALTERNATORE GUARNIZIONE (L=MT.1) PROTEZIONE TERMICA (C.B.) PRESA SCHUKO 16A 230V - 2P+T SEGNALATORE RETT.
