HG01 Hagie (STS 12 2000-2004) Installation Manual
Printed in Canada Copyright 2008 by NORAC Systems International Inc. Reorder P/N: UC5-BC-HG01-INST Rev K (STS 12 2000-2004) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
Contents 1 Introduction ................................................................................................................ 1 2 Technical Specifications ............................................................................................ 2 3 General UC5 System Layout .................................................................................... 3 4 Kit Parts ..............................................................................................................
1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. Please take the time to read this manual completely before attempting to install the system.
2 Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout 3
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4.2 Hydraulic Plumbing Figure 3: HG01 Hydraulic Plumbing Parts NOTE: Hoses are supplied by Hagie Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
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4.4 Hydraulic Fitting Kit Details (P/N: 44865-14) Item Part Number Name Quantity F01 103195 6MJT 2 F02 104584 MALE TO FEMALE ADAPTER - 6MB 6FB 2 F03 103071 MALE 90 DEGREE ADAPTER - 8MB 6MJ90 2 F04 103814 MALE 90 DEGREE ADAPTER - 6MB 6MJ90 2 F05 103312 MALE ADAPTER - 6MB-6MJ 6 F06 44927 ORIFICE INSERT .031 IN ONE WAY 2 F08 44928 ORIFICE INSERT .
5 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3. Bring engine to field-operational RPM and record below. 4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure repeatable measurements, take the average of 3 trials. 5.
6 6.1 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3. Using the bolt and nut, tighten the collar to the tube with the sensor tube centered. 4. Apply a small amount of grease to the rotating surfaces of the bracket. 5.
6.2 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
6.3 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2. The centerline of the acoustic cone should be approximately vertical at normal operating heights (A). 3.
6.4 Wing Sensor Installation 1. The sensor bracket should be oriented forward (ahead of the boom). 2. Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips, approximately two feet (60cm) from the end. 3. Depending on the boom design, some breakaway sections will lift upwards as they break back. If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4.
6.5 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. An example of this mounting is illustrated in Figure 10. 2. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable down the center of the main lift bracket tube.
7 7.1 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of both roll sensors to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer.
7.2 Roll Sensor Mounting Guidelines: Front Mounted Rigid Booms 1. When mounting the roll sensors, mount one to the boom and one to the chassis near the sprayer cab. Figure 13: Roll Sensor Mounting on a Front Mounted Rigid Boom 2. Ensure the roll sensors are relatively level when the sprayer boom and chassis are level. 3. Both roll sensor cables must be pointing towards the right hand wing of the sprayer when looking from the rear of the sprayer. 4.
7.3 Boom-Frame Roll Sensor Mounting 1. Install the roll sensor with the lowest serial number onto the top part of the center boom section on the left hand side of the boom. The roll sensor must be mounted with the connector facing the right boom when viewed from the rear of the sprayer. Figure 14: Hagie Boom Frame Roll Sensor Mounting Ensure the boom frame roll sensor does not collide with any parts and the cable has sufficient slack for the boom to travel though its entire range of motion.
7.4 Chassis Roll Sensor Mounting 1. Mount the chassis roll sensor on the main sprayer chassis, with the cable facing the right hand wing. 2. A common mounting location is in front of the left hand side air bag, near the location where the main lift cylinder attaches to the frame. 3. Connect a 3-way coupler (E10) onto the roll sensor cable. 4. Connect cable C01 to the 3-way coupler and route it to the front of the boom.
8 Hydraulic Installation Ensure all pressure has been bled from the system before disconnecting any lines or fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings are being supported by other means. The hydraulic installation may be performed with the wings in transport position, resting on the ground or with the tilt cylinders fully extended. Component failure due to oil contamination is not covered under the NORAC UC5 system warranty.
8.2 Valve Block Mounting 1. Install the valve block (V01) onto the plate mounted beside the Hagie valve block.
8.3 Hydraulic Plumbing From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3. 2. The boom raise lines must be connected to the “B” ports on the NORAC block. 3. The boom lower lines must be connected to the “A” ports.
9 Module Installation An optional module mounting bracket kit is available for purchase from NORAC. The mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name B20 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) 9.1 Quantity 1 Control Module 1. Refer to Figure 2 and Figure 18. 2. Securely mount the control module (E01) inside the sprayer cab using screws, cable ties or optional brackets. 3.
9.2 Input Module 1. Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C03) from the valve module to the input module. 3. Insert the 12 pin plug (P02) into the OEM 3 connector on the end of the input module. 4. Connect the 12 pin connector on the tilt interface cable (C20) to the Thru 2 connector on the side of the input module. 5.
9.3 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number 1 2 3 4 5 6 7 8 Normal Function Left Up Left Down Right Up Right Down Option 1 Option 2 Option 3 Option 4 Figure 20: Valve Module 2. Verify the valve coil connectors are oriented vertically (Figure 21). Figure 21: Align Coils 3. Place the valve module between the valve coils.
Figure 22: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the chassis roll sensor. Route cable C03 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils. Insert the 2-pin plugs (P01) into the unused 2-pin connectors on the valve module. 7. Connect the temperature probe to the valve block using the supplied 3/8” x 1/2” hex bolt.
10 Connecting the Sensors to the CANbus 1. Fasten the 8-way coupler to the boom with cable ties. 2. Connect the boom frame roll sensor (E04) to the 8-way coupler (E11) using cable C05 and a 2-way coupler (E12). 3. Connect the main lift sensor to the 8-way coupler using cable C03 and a 2-way coupler (E12). Cable C03 and item E12 may not be needed if the 8-way coupler is mounted close enough to the main lift sensor. 4.
11 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion. 2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3.
12 Cable Drawings 12.1 ITEM C01: 43220-05 - CABLE UC5 NETWORK 14 AWG 5M 12.
12.3 ITEM C05: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 12.
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Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN 55438 Europe NORAC Europe Phone: (+33) (0)4 26 47 04 42 Shipping Address: Rue de l’hermitage 01090 GUEREINS France www.norac.
