JD09-4B John Deere (30 Series Main Lift Option – 44962D) Installation Manual
Printed in Canada Copyright 2009 by NORAC Systems International Inc. Reorder P/N: UC5-JD09-4B-INST Rev C (John Deere 30 Series Main Lift Option – 44962D) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual.
Contents 1 Introduction ................................................................................................................ 1 2 Technical Specifications ............................................................................................ 2 3 Kit Parts ...................................................................................................................... 3 4 Hydraulic Installation ......................................................................................
1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. Please take the time to read this manual completely before attempting to install the system.
2 Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
3 Kit Parts 3.
3.2 List of Parts The following tables list the John Deere 30 Series main lift kit (JD09) specific parts of the NORAC UC5 system. This kit is to be used when installing the proportional main lift option with existing John Deere installations that have a valve block that was purchased after December of 2010. These valve blocks require a 4-bolt expansion block.
3.3 Hydraulic Fitting Kit Details (P/N: 44865-37) Item Part Number Name F03 104586 TEE ADAPTER - 6FORXR 6MORT 1 F05 44917 MALE ADAPTER - 6MB 6MOR 1 *F08 44926 ORIFICE INSERT 3/64" 1 F09 104369 PLUG - 6MBP 1 Fitting Name Example: Quantity 6 M B - 6 M OR X 90 SIZE IN 1/16TH'S GENDER: MALE OR FEMALE TYPE: B - ORB J - JIC OR - FLAT FACE P - PIPE 90° ANGLE SWIVEL TYPE GENDER SIZE * Orifice F08 is not required when installing on a John Deere 4930.
4 Hydraulic Installation Ensure all pressure has been bled from the system before disconnecting any lines or fittings. Hydraulic pressure will exist on the main lift circuit unless the main lift is all the way down. Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation. 1. Use Figure 1 as a reference for installing the hydraulics. 2.
7. Install the orifice (F08) and the 6MB 6MOR fitting (F05) into the “B” port of the expansion block. The orifice is not required for John Deere 4930 sprayers. 8. Install the 6MBP plug (F09) into the “A” port of the expansion block. 9. If the valve block is not already installed on the sprayer, install it as outlined in the UC5 Spray Height Control installation manual. 10. Attach hose H01 to the “B” port on the expansion block. Route the free end of the hose to the John Deere valve block. 11.
5 Electrical Installation 1. Locate the valve module installed on the NORAC valve block. 2. Remove the plugs installed in positions 5 and 6. 3. Connect the 2 pin connector on cable C10 into positions 5 and 6 on the valve module. 4. Connect the other end of cable C10 to the 2 pin connectors on the NORAC expansion block.
6 Software Setup 1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original switches to function. Confirm that the cabling and hoses are agreeable to the entire range of motion. 2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the display terminal using the switch on the side. 4.
7 Cable Drawings 7.
Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN 55438 Europe NORAC Europe Phone: (+33) (0)4 26 47 04 42 Shipping Address: Rue de l’hermitage 01090 GUEREINS France www.norac.