M99900A.2 ITEM NUMBER: 99900 SERIAL NUMBER: _____________ Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage ATV Boom kit, 2-nozzle: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
Hazard Signal Word Definitions 2
Table of Contents Summary of Important Safety Information .......................................................................................... 4-5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • ATV Vehicle Handling Safety • Chemical Accident Procedures Warning Label Locations ........................................................................................................................... 6 Component Inventory Unpacking .............................
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer boom kit or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance.
Summary of Important Safety Information (continued) During Spraying • • • • • • • DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling chemicals and spraying. NEVER POINT THE SPRAY GUN at people or animals.
Warning Label Location WARNING Part# 798894 DO NOT SPRAY flammable fluids. RELIEVE SYSTEM PRESSURE before performing any maintenance. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be handled carefully. EXERCISE CAUTION in vehicle handling. Vehicle will be less stable and handle very differently with filled sprayer and boom attached. DO NOT TURN ON power to sprayer until ready to spray in order to avoid inadvertent spray release.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810.
Unpacking the Manual Bag The following items are found in the manual bag.
Assembly Step 1 – Install tank mounts to bottom of tank • Install tank mounts to tank with four 5/16" x 3/4" bolts and washers. • Tighten bolts to 5 Ft-lbs. • Note: Sprayer item #2681022 does not have threaded inserts in the bottom of the tank. Use straps (not included) to secure tank to tank mounts.
Assembly Step 2 - Install boom mounts to boom tank mounts • Install boom mounts onto two 5/16" x 3/4" bolts in tank mounts.
Assembly Step 3 - Install boom assembly to boom vertical mounts Tools Needed • None • Install boom assembly to boom vertical mounts with two 5/16"-Carriage bolts. • Install two locking knobs to boom vertical mounts to tighten boom assembly to boom vertical mounts. • Note: Choose boom mounting holes according to sprayer item number. Distance between nozzles should be 40".
Assembly Step 4 – For sprayer item #99916, 99917, 26810011, 2681201, Tools Needed 2681101, 26812101, 2681022 conversion kit 94996 is required, see assembly instructions from that kit. • None 2681022 requires nozzle kit 94994.
Assembly Step 5A – For sprayer item #99918, 99919, 99920 Tools Needed • • • • • 1/2" Socket • Extension Remove side cover Remove plug from regulator Install ball valve into regulator port Route hose to slot in side cover and attach to cover using lock washer and nut • Reattach side covers to tank Components needed from Owner’s Manual Bag: Tools Needed • None Boom plumbing assembly (Qty 1) Fig06552 13
Assembly Step 5B – For sprayer item #99905, 99906 Tools Needed • • • • • 1/2" Socket • Extension Remove side cover Remove HB fitting from regulator Install ball valve into regulator port Route hose to slot in side cover and attach to cover using lock washer and nut • Reattach side covers to tank Components needed from Owner’s Manual Bag: Tools Needed • None Boom plumbing assembly (Qty 1) Fig06553 14
Assembly Step 6A - Attach boom supply hose to sprayer Tools Needed • Thread swivel nut from boom supply hose onto boom connection port.
Assembly Step 6B - Attach boom supply hose to sprayer for sprayer item #99916, 99917, 26810011, 2681201, 2681101, 26812101, 2681022 Tools Needed • None • Install ball valve into regulator port (from conversion kit 94996) • Thread swivel nut from boom supply hose onto boom connection port.
Assembly Step 7: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer design. 1.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING • Pesticides are hazardous chemicals.
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. • Heed the warnings below and follow all instructions carefully. • • • • • • • • • • • • • • • • • Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Keep sprayer off.
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety: WARNING Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. • • • • Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. Less stable. Be aware that all vehicle handling will be affected with the filled sprayer attached.
Operation – Important Safety Information (continued) c) Clothing – remove contaminated clothing immediately. Dispose of heavily contaminated clothing per the instructions on the chemical label for safe chemical/container disposal. Poisoning by ingestion or inhalation Chemical spills 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion.
Operation – Using the Boom kit Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
Operation - Using the Boom kit (continued) Step 2: Operate the boom kit. WARNING • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. • Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. 1. Review safety information 2. Wear personal protective equipment 3.
Operation - Using the Boom kit (continued) 5. Adjust pressure regulator Turn pressure regulator knob to adjust outlet pressure 1. Turn knob clockwise to increase pressure. 2. Turn knob counter-clockwise to decrease pressure Note: If the pressure regulator knob is completely tightened, the pressure setting will be higher than the pressure switch on the pump. This allows the pump to operate as a demand pump and turn on only when spraying Fluid bypass Pressure regulator knob Fluid bypass Pressure gauge 6.
Operation - Using the Boom kit (continued) B. Ensure correct spray pattern Make sure both boom nozzles are pointed toward the ground. If they are not, loosen the nozzle retaining nut, orient the opening of the boom nozzle to point straight down, then retighten the nozzle retaining nut. Nozzle retaining nut Nozzle retaining nut Boom nozzle Boom nozzle IMPORTANT: Make sure boom nozzles are oriented to spray straight down before you start.
Operation - Using the Boom kit (continued) Step 3: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING • Clean-up and decontamination procedures must be followed after each use.
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION • The sprayer will be damaged if it freezes. • Protect the sprayer from freezing during storage by following the instructions below. Preparing for storage: 1. Add antifreeze Pour 1 gallon of RV antifreeze into the tank.
Exploded View – (Model 99900) Fig06554 28
Exploded View – (Model 99900) Ref# Part# Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 798538 82015 82021 82016 82697 798537 38578 798539 82088 82703 798569 798624 798622 777454 797792 798498 797662 798625 798881 784436 792424 5383 5230 777853 797593 792605 798894 Tank mount 5/16” -18 x 3/4” 5/16” flat washer 5/16” -18 x 1” 5/16” -18 jam nut Boom mount Locking knob Boom arm 5/16” -18 Carriage Bolt M18 spring lock washer 1/2” flat seat hose barb for 11/16” nut 1/2"
Appendix A –Boom Spray Calibration Tables Below are some guidelines to help you calibrate your tow behind broadcast sprayer. This is a very important step in operating the tow behind broadcast sprayer such that too much or too little chemical may be applied. 1. Using Table 1, find a table that corresponds with the chemical manufacturer's suggested application rate (gallons per acre, gallons per 1000 sq. ft., or gallons per 100 sq. ft.). 2.
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
Manufactured by Northern Tool + Equipment Co., Ltd. Burnsville, MN 55306 NorthernTool.