HD3 Service Manual 4535 612 34161 Rev A August 2005 CSIP Level 1 Copyright © 2005 Koninklijke Philips Electronics N.V.
4535 612 34161 CSIP Level 1 Service Manual Questions or Comments Customer Assistance HD3 Service Manual Page 2 About This Manual • Bulleted lists indicate general information about a function or procedure. They do not imply a sequential procedure. • Control names and menu items or titles are spelled as they are on the system, and they appear in bold text. • Symbols appear as they appear on the system. • An English system is assumed.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 3 About This Manual “HD3”, “Chroma” and “Color Power Angio” are trademarks of Koninklijke Philips Electronics N.V. Non-Philips product names may be trademarks or registered trademarks of their respective owners.
535 612 34161 CSIP Level 1 HD3 Service Manual Page 4 Contents Contents About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 5 Contents Figure 1-4 HD3 Ultrasound System Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 6 Contents Monitor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Image Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Table 2-2 Supported Image Formats . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 7 Contents Transducer Connector Assembly (TCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Front End (FE) Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Beamformer (BF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 8 Contents Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Inspecting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 ➤ To inspect the system after uncrating . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 9 Contents Figure 5-5 Server Configuration Window (DICOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 ➤ To test the communication between the system and a server or a printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 ➤ To configure the DICOM Log file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 10 Contents Figure 5-8 Removing the Wheel Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Figure 5-9 Rotating the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Figure 5-10 Rolling the System Off the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 11 Contents ➤ To install the VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Figure 5-24 Removing the Top Cover Access Plate Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Figure 5-25 Installing the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 12 Contents Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 13 Contents Positioning the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 14 Contents Checking for EMI and RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 System Hangs or Crashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 DICOM/Network Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 15 Contents Figure 10-6 Removing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 ➤ To remove the system monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Figure 10-7 Disconnecting the Video Monitor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 16 Contents Figure 10-18 Disconnecting the Drive Cables and Removing the Drive Rack Assembly . . . . . . . . . . . . . . . . . . . 172 Figure 10-19 Removing the B/W Printer Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Figure 10-20 Power Transformer Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 17 Contents Figure 10-36 Removing the Left and Right Side Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 ➤ To remove the Rear I/O panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Figure 10-37 Removing the Rear I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 18 Contents ➤ To remove a system casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Figure 10-51 Tipping the System to Remove the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Figure 10-52 Tipping the System to Remove the Front Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 19 Contents Figure 10-69 Placing the Corrugated Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 Figure 10-70 Banding the System Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 20 Contents Figure 11-9 HD3 Control Panel PCB Cable Connector Locations (Splitter Board) . . . . . . . . . . . . . . . . . . . . . . . 242 Figure 11-10 HD3 Rear I/O PCB Internal Cable Connector Locations (Side View) . . . . . . . . . . . . . . . . . . . . . . . 243 Figure 11-11 HD3 PCC PCB Cable Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Change History . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 21 Contents Figure 13-7 Control Panel Splitter Board (Bottom Half of Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 E-box PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Figure 13-8 Transducer Connector Assembly (TCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 22 Contents Table 13-2 UP-895MD Printer Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 Table 13-3 UP-21MD Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 23 Contents Figure 14-8 Control Panel (Keyboard and Trackball) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Figure 14-9 Control Panel (Monitor Support Shipping Foam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Figure 14-10 System Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 24 Contents Figure 14-29 System Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Figure 14-30 MO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Figure 14-31 Foot Switch Assembly and Adapter Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 1 HD3 Service Manual Page 25 General Information: Introduction General Information Introduction This section describes the contents of this manual and provides the following information: • A general overview and physical description of the HD3 Ultrasound System (also referred to as the HD3 system or the system) • A summary of system application, feature, and regulatory information NOTES • The information in this manual is based on the assumption that you are trained in
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 26 General Information: More About This Manual • Section 6, “Performance Tests”: Provides tests that determine functional confidence and ensure that the system is operating as intended at initial installation and after upgrades or repairs. • Section 7, “Adjustments”: Provides brightness and position adjustment information for the system monitor. There are no calibration or alignment adjustments to make in the field for this system.
4535 612 34161 CSIP Level 1 System Overview HD3 Service Manual Page 27 General Information: System Overview • Section 14, “Parts”: Provides field-replaceable part numbers and information for the system parts that are not dependent upon system features and software versions (primary circuit boards and certain hardware assemblies).
4535 612 34161 CSIP Level 1 Figure 1-1 HD3 Service Manual Page 28 General Information: System Overview HD3 Ultrasound System Video monitor Control panel System enclosures B/W printer bay E-Box (internal) Transducer connectors I/O panel (rear) Power supply (internal) Cart
4535 612 34161 CSIP Level 1 Applications Modes HD3 Service Manual Page 29 General Information: System Overview The following applications are available on the HD3 system. Refer to the HD3 Getting Started manual for detailed feature information regarding these applications: • Abdominal • Small parts and superficial • Pediatric • Musculoskeletal • Obstetrical • Gynecological and fertility • Prostate • Vascular • Cardiac Adult The following imaging modes are available on the HD3 system.
4535 612 34161 CSIP Level 1 Transducers Languages HD3 Service Manual Page 30 General Information: System Overview The system has two electronically-switched transducer connectors.
4535 612 34161 CSIP Level 1 Options HD3 Service Manual Page 31 General Information: System Overview The HD3 system software contains all of the available software options. The same software is loaded into every system and because most of the system options are “software only” features, each system can have whatever software options the customer purchases enabled at the factory or, with the correct key-codes, on site. Purchased hardware options are shipped with the system.
4535 612 34161 CSIP Level 1 Peripherals HD3 Service Manual Page 32 General Information: System Overview The HD3 system supports the following peripheral devices (these are optional unless noted as standard): • Sony UP-895MD black-and-white (B/W) analog printer (Figure 1-2) • Sony UP-21MD color analog printer (Figure 1-2) • Mitsubishi HS-MD3000UA (NTSC) or HS-MD3000EA (PAL) VCRs (Figure 1-2) • CD-RW Drive (this is standard on all systems Figure 1-3) • MOD (magneto-optical disc drive Figure 1-3)
4535 612 34161 CSIP Level 1 Figure 1-2 HD3 Service Manual Page 33 General Information: System Overview HD3 Ultrasound System Image Printers and VCR UP-21MD Sony Color Printer UP-895MD Sony Graphic Printer (Black and White) HS-MD3000UA/EA Mitsubishi Video Cassette Recorder
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 1-3 Page 34 General Information: System Overview HD3 Ultrasound System Data Media USB MOD Drive CD-RW Drive
4535 612 34161 CSIP Level 1 Figure 1-4 HD3 Service Manual HD3 Ultrasound System Foot Switch Page 35 General Information: System Overview
4535 612 34161 CSIP Level 1 HD3 Service Manual Physical Description Page 36 General Information: Physical Description The HD3 physical structure is made of fabricated sheet metal and molded plastic parts. The system (Figure 1-1) consists of a cart, a user interface (control panel), a visual display (video monitor), and the ultrasound electronic components. Other important physical components are the power circuits, software and data storage devices, and the system input/output (I/O) connection panel.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 37 General Information: Physical Description Figure 1-5 HD3 Ultrasound System Control Panel System Monitor The video monitor (Figure 1-1) is a non-interlace 26.4 cm (10.39-in) color TFT LCD display that is mounted on a mechanism that allows tilt and swivel positioning of the display.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 38 General Information: Physical Description Transducer Connector Assembly The Transducer Connector Assembly (TCA) has the transducer connectors (contained in metal shielding) that interconnect to the E-box Front End board. E-box The E-box is a card cage that houses the ultrasound signal generation and echo acquisition circuits.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 39 General Information: Device Safety Requirements and Regulatory Compliance I/O Panel The I/O Panel, which provides connections for external devices, is installed into the rear of the cart framing (see Figure 11-5 for connection descriptions). Cables Physical cables provide system signal interconnect and power distribution. Refer to Section 11, “Cabling”, for detailed cable information.
4535 612 34161 CSIP Level 1 Supplies and Accessories HD3 Service Manual Page 40 General Information: Supplies and Accessories Supplies and accessories are not available from Philips Ultrasound. The customer is directed to order biopsy guides by contacting their Philips representative or an authorized distributor. Transducer covers and other supplies and accessories can be ordered from CIVCO Medical Instruments: CIVCO Medical Instruments 102 First St.
4535 612 34161 CSIP Level 1 2 HD3 Service Manual Page 41 System Specifications: Introduction System Specifications Introduction This section summarizes the system specifications for the HD3 Ultrasound System. For transducer specifications, see Section 15, “Transducers”. Physical Specifications The physical dimensions and weight of the HD3 are as follows: Electrical Specifications • Height: - Lowest position: 1,280 mm (50.4 in) - Highest position: 1,455 mm (57.
4535 612 34161 CSIP Level 1 HD3 Service Manual Environmental Specifications The environmental specifications for the HD3 system are as follows: • • System PC Specifications Page 42 System Specifications: Environmental Specifications Operational: - Temperature range: 10°C to +40°C (+50°F to +104°F) - Relative humidity: 15% to 95% non condensing - VCR and printers temperature limit: 10°C to +40°C (+50°F to +104°F) at 80% RH - Altitude: 697 hPa to 1013 hPa (0 to 10,000 feet) at 35°C (95°F) Stora
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 2-1 Monitor Specifications Page 43 System Specifications: Monitor Specifications Embedded PC Hardware Specifications (Continued) Component Specification Mouse IDE port PS/2 Enhanced IDE interface The monitor specifications are: • Type: TFT LCD • Size: 10.4 inch • Pixel Pitch: 0.33mm x 0.33mm • 640 x 480 VGA at 60 Hz • Color Depth: 8-bit, 262,144 colors • Power Consumption: Total 3.
4535 612 34161 CSIP Level 1 Image Formats HD3 Service Manual Page 44 System Specifications: Image Formats The following image storage formats are supported by each HD3 storage device (Table 2-2): Table 2-2 Supported Image Formats Device Hard Drive Flash Memory CD R/W MOD Format BMP X X X X JPEG X X X X TIF X X X X DICOM X X X X
35 612 34161 CSIP Level 1 3 HD3 Service Manual Page 45 Safety: Introduction Safety Introduction This section summarizes the safety information for the HD3 Ultrasound System. About Safety Information Please read this and related information before using or servicing a Philips ultrasound system. It applies to the ultrasound system, transducers, recording devices, and any optional equipment.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 46 Safety: Electrical Safety Electrical Safety This equipment has been verified by a recognized third-party testing agency as a Class I device with Type BF and Type CF isolated patient-applied parts and Type B accessories. For maximum safety observe these warnings: WARNINGS • Do not connect the ultrasound system to the same circuit used for life-support devices.
4535 612 34161 CSIP Level 1 WARNINGS HD3 Service Manual Page 47 Safety: Electrical Safety • To avoid risk of electrical shock hazards, always inspect transducers before use: Check the face, housing, and cable before use. Do not use if the face is cracked, chipped, or torn; the housing is damaged; or the cable is abraded. • To avoid risk of electrical shock, do not use any transducer that has been immersed beyond the specified cleaning or disinfection level.
4535 612 34161 CSIP Level 1 Avoiding EMI and RF HD3 Service Manual Page 48 Safety: Electrical Safety Although the system has been manufactured in compliance with existing EMI/EMC requirements, use of this system in the presence of an electromagnetic field can cause momentary degradation of the ultrasound image. If this occurs often, review the environment in which the system is being used, to identify possible sources of radiated emissions.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 49 Safety: Mechanical Safety Mechanical Safety Although the system is designed to be mobile, remember that it is very heavy, and that you must take precautions when moving it. The physical aspects of this system present a hazard that can cause injury, property damage, or equipment damage if the following information is ignored: WARNINGS.
4535 612 34161 CSIP Level 1 CAUTIONS HD3 Service Manual Page 50 Safety: General Equipment Protection • Ensure that the cables for all patient-applied parts are secure before moving the system. Use the cable management system to ensure that transducer cables are protected from damage. • Do not roll the system over transducer cables or power cables. • If the system behaves abnormally after moving or transporting, contact Philips Ultrasound Customer Service immediately.
4535 612 34161 CSIP Level 1 HD3 Service Manual CAUTIONS About Electrostatic Discharge Page 51 Safety: General Equipment Protection • Excessive bending or twisting of cables on patient-applied parts may cause failure or intermittent operation of the system. Take care not to run over cables with the system, which may damage them. • In general, only the area of the transducer acoustic window is watertight.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 52 Safety: Symbols ESD Safeguards Follow these general ESD guidelines to minimize deterioration or destruction of ESD-sensitive electronic components: Symbols • Avoid working in carpeted areas. • If you use a vacuum cleaner to clean the interior of any part of the system sensitive to static electricity, take the necessary ESD precautions to avoid static buildup and discharge. • Use a properly grounded wrist strap.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 53 Safety: Symbols On the system AC Mains power switch, “ I “ represents on and “O” represents off. This symbol identifies a safety note. Ensure you understand the function of this control before using it. Refer to the appropriate section of the system documentation for an explanation of the control. The patient-applied part provides a degree of protection from electrical shock. This symbol indicates that the patient-applied part is defibrillator-proof.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 54 Safety: Symbols The connector near this symbol receives alternating voltages. AUX POWER ISOLATE OUTPUT This isolated output auxiliary power is provided for connection of the Philips-approved remote accessories. Indicates that interference may occur in the vicinity of equipment marked with this symbol. ESD (electrostatic discharge): The product is marked with this symbol to warn the user not to touch exposed pins.
4535 612 34161 CSIP Level 1 HD3 Service Manual R Page 55 Safety: Symbols Right and left audio output. L Color composite video output. Microphone input. S-Video connection. Black-and-white composite video output. B/W Ethernet connection. Universal Serial Bus (USB) input/output port. Foot switch connection. ECG input.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 56 Safety: Symbols External VGA connection. Print trigger. Date of manufacture. The following symbols are used inside the system: Dangerous voltages: This symbol appears adjacent to high-voltage terminals. It indicates the presence of voltages greater than 1,000 Vac (600 Vac in the United States). Identifies the point where the safety system ground is fastened to the chassis. Protective earth ground.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 57 Safety: Symbols The following symbols appear on the product packaging to indicate environmental considerations: Symbols on the Product Packaging Atmospheric pressure range of 700 to 1,060 hPa for transport and storage. Relative humidity range of 20% to 90% (noncondensing) for transport and storage. Ambient temperature range -20°C to +60°C (-4°F to +140°F) (noncondensing) for transport and storage. (Does not apply to media).
4535 612 34161 CSIP Level 1 4 HD3 Service Manual Page 58 Theory of Operation: Introduction Theory of Operation Introduction This section provides a functional overview of the HD3 Ultrasound System by breaking down the system into functional elements and describing their relationships and basic principles of operation.
4535 612 34161 CSIP Level 1 Functional Description HD3 Service Manual Page 59 Theory of Operation: Functional Description The HD3 system produces ultrasound images using transducers, digital beamforming, and Doppler processing. The central processing unit of the system is the PCC Board. The ultrasound components comprise digital beamformer technology that combines with the operating system to support the system functions.
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 4-1 Page 60 Theory of Operation: Functional Description HD3 System Functional Block Diagram FE Front End 128 channel high voltage switching PSA TCA 32 channel TGC amplifier 32 channel to 16 channel folding and reorder Transducer ID BF Beamformer 32 Channel TX pulser 16 channel A/D conversion Synthetic Aperture Beam Steering Board ID Transducer connector assy connection DSC Transducers PCC Monitor Booting Blood velocity and direction calc
4535 612 34161 CSIP Level 1 Physical Functions HD3 Service Manual Page 61 Theory of Operation: Functional Description The HD3 physical structure is made of fabricated sheet metal and molded plastic parts. The system consists of a cart, a user interface (control panel), a visual display (video monitor), and the ultrasound electronic components. Other important physical components are the power circuts, software and data storeage devices, and the system input/output (I/O) connection panel.
4535 612 34161 CSIP Level 1 HD3 Service Manual • Page 62 Theory of Operation: Functional Description Output Voltage: - + 3.3 Vdc - + 5 Vdc - - 5 Vdc - + 12 Vdc - + 12 Vdc - + 97 Vdc - - 97 Vdc - + HV (+ 20 to + 80 Vdc) - - HV (- 20 to - 80 Vdc The system power supply has these features: • Fault Protection: The AC outputs are fault-protected from an overload condition (including turn-on surges). The AC input may be cycled to restore power.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 63 Theory of Operation: Functional Description Transducer Connector Assembly (TCA) The Transducer Connector Assembly (TCA) is the transducer select module, providing the system interface for two transducers (see Section 15, “Transducer Information”). It works with the FE Board for transducer detection and identification, engaging the appropriate number of relays to accommodate transmitting and receiving pulses and echoes.
4535 612 34161 CSIP Level 1 HD3 Service Manual • Page 64 Theory of Operation: Functional Description Generates the 2D image, spectral Doppler spectrum and audio, Color and Power Doppler image, and transmits these signals to the DSC part of the board and the I/O panel DSC and RTC functions: When the DSC circuits receive ultrasound digital data from the DSP circuits, they perform 2D scan conversion and then transmit the video signals to the video management circuits.
4535 612 34161 CSIP Level 1 HD3 Service Manual • 25 MHz system clock • COM port • LCD Interface • PCI Interface • Non-interlace to VGA conversion • Non-interlace to interlace conversion • Doppler sound Page 65 Theory of Operation: Functional Description E-box Backplane The Backplane (Motherboard) is the physical and functional “backbone” of the ultrasound engine.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 66 Theory of Operation: Functional Description Hard Disk Drive (HDD) The HDD, housed inside the system enclosure and connected to the PCC by an EIDE cable, contains the Linux embedded operating system, ultasound application software, and COTS software. The HDD stores AP&I data and ultrasound images.
4535 612 34161 CSIP Level 1 5 HD3 Service Manual Page 67 Installation: Introduction Installation Introduction This section contains pre-installation and installation information for an FSE-install of the HD3 Ultrasound System. FSE installation consists of a pre-installation site check, uncrating and unpacking the system, physically installing the VCR or color printer if purchased, and verifying that the system is configured properly.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 68 Installation: Inspecting the Installation Site Install the system power cord (page 72). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Start up and configure the system (page 72). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Set or verify the institution name, user language, and time and date settings (page 73 through page 75). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 69 Installation: Inspecting the Installation Site Checking Electrical and Environmental Requirements Verify that the system is to be installed and operated in a room or rooms that meet the electrical and environmental requirements given in Section 2, “System Specifications”.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 70 Installation: Uncrating and Unpacking the System - Locations of any dedicated analog phone lines. - All necessary Internet Protocol (IP) addresses and subnet information. - IP address, subnet mask, Port number, and DICOM AE Title for the HD3 system. - IP Address, Port number, and AE Title for each DICOM server. • Determine the type of network cabling installed.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 71 Installation: Inspecting the System Uncrating Uncrate the system by following the instructions in “Uncrating the HD3 Ultrasound System” on page 90. (Instructions for re-crating the system for shipment are provided in Section 10, “Disassembly”.) Inspecting the System After the system is uncrated (“Uncrating the HD3 Ultrasound System” on page 90), conduct the following inspections.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 72 Installation: Assembling the System Assembling the System Assemble the HD3 system by installing the following components. Installing the Printers, VCR, and Footswitch If the system is ordered with a B/W printer, it will come installed from the factory in the B/W printer bay (Figure 1-1) .
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 73 Installation: Powering On and Configuring the System for aproximately 3 seconds, the power On/Off button on the control panel to power on the system. Basic initial configuration is addressed in the following sections. For detailed user information and instructions for configuring and operating the system, refer to the HD3 Getting Started manual. Verifying the Local Settings ➤ To check or set the institution name 1. Press Setup (F10).
4535 612 34161 CSIP Level 1 Figure 5-1 HD3 Service Manual Setup Window (System) Page 74 Installation: Powering On and Configuring the System
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 75 Installation: Powering On and Configuring the System ➤ To verify or set the system time and date 1. Press Setup (F10). The Setup window opens (Figure 5-1). 2. In the Setup window, click Local. 3. In the Date and Time segments, select the desired date and time format. 4. In either the Date or Time segment, click Set. The Date and Time setup window opens. 5.
4535 612 34161 CSIP Level 1 HD3 Service Manual Verifying the System Options Page 76 Installation: Powering On and Configuring the System HD3 systems leave the factory with all available software options onboard. All purchased options are activated, those that haven’t been purchased are not. Verify that the activated options are those that the customer ordered. You must have the correct authorization code (password) to activate system options in the field.
4535 612 34161 CSIP Level 1 Figure 5-2 HD3 Service Manual Setup Window (Option) Page 77 Installation: Powering On and Configuring the System
4535 612 34161 CSIP Level 1 HD3 Service Manual Configuring the DICOM Feature Page 78 Installation: Powering On and Configuring the System If the system you are installing has the DICOM option, you or the customer will need to configure the system DICOM feature.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 79 Installation: Powering On and Configuring the System 3. Enter the AE Title, Station Name, and Port number for this HD3 system. You will need to re-boot the system in order for the AE Title change to take effect.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 80 Installation: Powering On and Configuring the System 4. Click System Network Settings. The System Network Settings window opens (Figure 5-4). 5. View or enter the Network properties for this HD3 in the corresponding fields. If you enter properties, click Apply when finished, otherwise click Close. ➤ To identify the DICOM storage devices that the system will use 1. Click Add in the DICOM setup window (Figure 5-3).
4535 612 34161 CSIP Level 1 Figure 5-4 HD3 Service Manual Page 81 Installation: Powering On and Configuring the System System Network Settings Window (DICOM)
4535 612 34161 CSIP Level 1 Figure 5-5 HD3 Service Manual Page 82 Installation: Powering On and Configuring the System Server Configuration Window (DICOM)
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 83 Installation: Powering On and Configuring the System ➤ To test the communication between the system and a server or a printer 1. Press Setup. The Setup window opens (Figure 5-1). 2. Click the DICOM tab. The DICOM setup window opens (Figure 5-3). 3. Highlight the device that you want to test. 4. Click Test to initiate a DICOM verify (“ping”) test signal from the system to the device.
4535 612 34161 CSIP Level 1 Figure 5-6 HD3 Service Manual Page 84 Installation: Powering On and Configuring the System DICOM Device Test Results Message Examples (DICOM) = Setup is correct = Physical connection problem or wrong IP address = Wrong port number
4535 612 34161 CSIP Level 1 Figure 5-7 HD3 Service Manual Setup Window (Admin) Page 85 Installation: Powering On and Configuring the System
4535 612 34161 CSIP Level 1 Figure 5-8 HD3 Service Manual DICOM Log Window Page 86 Installation: Powering On and Configuring the System
4535 612 34161 CSIP Level 1 HD3 Service Manual Configuring Other System Settings Page 87 Installation: Preparing the Peripherals If appropriate for this installation, work with the customer and follow the respective instructions in the HD3 Getting Started manual to initially configure the system settings not yet set to the customer’s preference.
4535 612 34161 CSIP Level 1 HD3 Service Manual Presenting the System Page 88 Installation: Presenting the System When the system is ready, present it to the operators: • Review the customer order with the customer to familiarize them with the system as purchased and its options. • Review the “Read This First” section of the HD3 Getting Started manual with the customer.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 89 Installation: Physical Installation Procedures Physical Installation Procedures Figure 5-1 Installation Procedure List Uncrating the HD3 Ultrasound System MOD Drive Foot Switch Monitor Support Shipping Foam System Power Cord Top-Mounted Color Printer Top-Mounted VCR B/W Printer Plate (No-Printer Systems) NOTE The numbers in the installation illustrations correspond to the steps in the installation procedure.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 90 Installation: Physical Installation Procedures Uncrating the HD3 Ultrasound System Figure 5-2 Cutting the Poly Strapping Bands Poly strapping bands ➤ To uncrate the HD3 Ultrasound System NOTES • Instructions for re-crating the system for shipment are provided in Section, “Disassembly (Removal) Procedures”. • Estimated time to uncrate the system is 10 minutes. 1. Remove (cut) the two poly strapping bands from around the corrugated container.
4535 612 34161 CSIP: Level 2 Figure 5-3 HD3 Service Manual Page 91 Installation: Physical Installation Procedures Removing the Corrugated Top Cover 2. Remove the top cover from the corrugated crate.
4535 612 34161 CSIP: Level 2 Figure 5-4 HD3 Service Manual Page 92 Installation: Physical Installation Procedures Removing the Corrugated Wrap 3. Remove the one-piece corrugated wrap by lifting it straight up and over the crate ramp.
4535 612 34161 CSIP: Level 2 Figure 5-5 HD3 Service Manual Page 93 Installation: Physical Installation Procedures Removing the Ramp Bolts 4. Remove the four bolts securing the ramp to the pallet.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Figure 5-6 Page 94 Installation: Physical Installation Procedures Placing the Ramp 5 6 5. Lift the ramp off the pallet. 6. Turn the ramp around and place the ramp in front of the system with the beveled edge facing up.
4535 612 34161 CSIP: Level 2 Figure 5-7 HD3 Service Manual Page 95 Installation: Physical Installation Procedures Removing the System Hold-down Brace 7. Remove the hold-down brace securing the rear of the system.
4535 612 34161 CSIP: Level 2 Figure 5-8 HD3 Service Manual Page 96 Installation: Physical Installation Procedures Removing the Wheel Chock 8. Remove the wheel chock from the open (ramp side) of the crate.
4535 612 34161 CSIP: Level 2 Figure 5-9 HD3 Service Manual Page 97 Installation: Physical Installation Procedures Rotating the Rear Casters 9. Rotate the rear casters 180 degrees.
4535 612 34161 CSIP: Level 2 Figure 5-10 HD3 Service Manual Page 98 Installation: Physical Installation Procedures Rolling the System Off the Pallet 10. Ensure the ramp is properly aligned in front of the crate. 11. Unlock the front casters. 12. Lift the antistatic bag and position yourself on one side of the crate toward the front of the ultrasound system. 13. Grasp the control panel handle and carefully guide the system down the ramp and onto the floor.
4535 612 34161 CSIP: Level 2 Figure 5-11 HD3 Service Manual Page 99 Installation: Physical Installation Procedures Removing the Shipping Materials (Antistatic Bag and Monitor Support) Foam monitor support 14. Remove the antistatic bag. 15. Remove the foam monitor support by sliding it toward the front of the system and off the control panel. 16. Tilt the monitor up to its vertical position.
4535 612 34161 CSIP: Level 2 Figure 5-12 HD3 Service Manual Page 100 Installation: Physical Installation Procedures Removing the Shipping Materials (Yoke Support) Foam monitor support 17. Engage the handle trigger and raise the control panel to its highest point. 18. Remove the foam yoke support from around the lift column. 19. Inspect the system as described in “Inspecting the System” on page 71. 20. Dispose of the crate and packing materials properly.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 101 Installation: Physical Installation Procedures Monitor Support Shipping Foam Figure 5-13 Locking the Front Casters ➤ To install the monitor support shipping foam NOTE The monitor support shipping foam is used to protect the video monitor from shake stress during transport of the HD3 system in vans or by other means of transportation. 1 1.
4535 612 34161 CSIP: Level 2 Figure 5-14 HD3 Service Manual Page 102 Installation: Physical Installation Procedures Tilting the Video Monitor 2 2. Grasp both sides of the video monitor and tilt it toward the front of the system until it is in a horizontal position above the control panel.
4535 612 34161 CSIP: Level 2 Figure 5-15 HD3 Service Manual Page 103 Installation: Physical Installation Procedures Placing the Foam Monitor Support 3. Carefully slide the foam monitor support over the control panel. Ensure that the opening in the foam for the monitor is at the top.
4535 612 34161 CSIP: Level 2 Figure 5-16 HD3 Service Manual Page 104 Installation: Physical Installation Procedures Securing the Video Monitor 4. Align the video monitor with the cut-out in the foam support. 5. Slide the foam support further up the control panel allowing the monitor to slide through the upper cut-out. 4 Return to Installation Procedure List.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 105 Installation: Physical Installation Procedures Top-Mounted Color Printer Figure 5-17 Adjusting the Universal Peripheral Mounting Plate for the Color Printer ➤ To install the color printer NOTE Perform step 1 through step 5 only if the peripheral mounting plate is not already installed and sized correctly. 1. Adjust the universal peripheral mounting plate to the correct size for the color printer. 2.
4535 612 34161 CSIP: Level 2 Figure 5-18 HD3 Service Manual Page 106 Installation: Physical Installation Procedures Removing the Top Cover Access Plate Screws Flathead screws (4 plcs) 3. Remove the four screws securing the top cover access plate. Do not remove the plate.
4535 612 34161 CSIP: Level 2 Figure 5-19 HD3 Service Manual Page 107 Installation: Physical Installation Procedures Installing the Universal Peripheral Mounting Plate Panhead screws (4 plcs) 4 Mounting plate 4. Install the universal peripheral mounting plate to the HD3 system top cover using four screws.
4535 612 34161 CSIP: Level 2 Figure 5-20 HD3 Service Manual Page 108 Installation: Physical Installation Procedures Installing the Mounting Strap on the Universal Peripheral Mounting Plate Mounting strap 5 5. Thread the mounting strap through the appropriate slots in the universal peripheral mounting plate.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Figure 5-21 Page 109 Installation: Physical Installation Procedures Placing and Strapping the Color Printer to the Universal Peripheral Mounting Plate 6 Placement 7 Strapped 6. Decide which side you want the color printer to face and place it centered on the mounting plate. 7. Strap the color printer to the mounting plate, tighten the straps, and secure the straps with the Velcro end.
4535 612 34161 CSIP: Level 2 Figure 5-22 HD3 Service Manual Page 110 Installation: Physical Installation Procedures Cabling the Color Printer to the HD3 System 8 8. Install the color printer cables. Refer to Figure 11-2 for the top-mounted color printer cabling diagram. Return to Installation Procedure List.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 111 Installation: Physical Installation Procedures Top-Mounted VCR Figure 5-23 Adjusting the Universal Peripheral Mounting Plate for the VCR ➤ To install the VCR NOTE Perform step 1 through step 5 only if the peripheral mounting plate is not already installed and sized correctly. 1. Adjust the universal peripheral mounting plate to the correct size for the VCR. 2. Line-up the mounting holes so the screws fit through the proper holes shown.
4535 612 34161 CSIP: Level 2 Figure 5-24 HD3 Service Manual Page 112 Installation: Physical Installation Procedures Removing the Top Cover Access Plate Screws Flathead screws (4 plcs) 3. Remove the four screws securing the top cover access plate. Do not remove the plate.
4535 612 34161 CSIP: Level 2 Figure 5-25 HD3 Service Manual Page 113 Installation: Physical Installation Procedures Installing the Universal Peripheral Mounting Plate Panhead screws (4 plcs) 4. Install the universal peripheral mounting plate to the HD3 system top cover using four screws.
4535 612 34161 CSIP: Level 2 Figure 5-26 HD3 Service Manual Page 114 Installation: Physical Installation Procedures Installing the Mounting Strap on the Universal Peripheral Mounting Plate Mounting strap 5 5. Thread the mounting strap through the appropriate slots in the universal peripheral mounting plate.
4535 612 34161 CSIP: Level 2 Figure 5-27 HD3 Service Manual Page 115 Installation: Physical Installation Procedures Placing and Strapping the VCR to the Universal Peripheral Mounting Plate 6 Placement 7 Strapped 6. Decide which side you want the VCR to face and place it centered on the mounting plate. 7. Strap the VCR to the mounting plate, tighten the straps, and secure the straps with the Velcro end.
4535 612 34161 CSIP: Level 2 Figure 5-28 HD3 Service Manual Page 116 Installation: Physical Installation Procedures Cabling the VCR to the HD3 System 8 8. Install the VCR cables. Refer to Figure 11-3 for the top-monuted VCR cabling diagram. Return to Installation Procedure List.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 117 Installation: Physical Installation Procedures MOD Drive Figure 5-29 Connecting the USB Cable to the MOD Drive 2 ➤ To install the MOD drive 1. Place the MOD drive on the HD3 system in a place that is preferable for your use. It is recommended that the MOD drive be mounted on a horizontal surface. Attach it with the velcro strips supplied with the MOD drive. MOD 2.
4535 612 34161 CSIP: Level 2 Figure 5-30 HD3 Service Manual Page 118 Installation: Physical Installation Procedures Connecting the USB Cable to the HD3 System Rear I/O panel 3. Connect the USB cable to either of the two USB ports on the HD3 system Rear I/O Panel. Return to Installation Procedure List.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 119 Installation: Physical Installation Procedures Foot Switch Figure 5-31 Foot Switch Cabling 1 Foot switch adapter 1 ➤ To install the foot switch 1. Connect the foot switch adapter to the lower foot switch serial port on the Rear I/O panel. 2. Connect the foot switch adapter round connector to the foot switch assembly cable.
4535 612 34161 CSIP: Level 2 Figure 5-32 HD3 Service Manual Page 120 Installation: Physical Installation Procedures Foot Switch Placement 3. Place the foot switch assembly in front of the system where suitable. Return to Installation Procedure List.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 121 Installation: Physical Installation Procedures System Power Cord Figure 5-33 Connecting the System Power Cord (Power Cord with Inline Filter) ➤ To install the system power cord For installing a power cord with an inline filter, see Figure 5-33. For installing a power cord with an additional inline filter power adapter cable, see Figure 5-34. 1. Verify that the AC Mains power switch is in the off position (down: “O” is pushed in). 2 2.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Figure 5-34 Page 122 Installation: Physical Installation Procedures Connecting the System Power Cord (Power cord with Separate Inline Filter Power Adapter) “adapter with inline filter” photo to be added here power cord photo to be added here 2 ➤ To install the system power cord 1. Verify that the AC Mains power switch is in the off position (down: “O” is pushed in). 2.
4535 612 34161 CSIP: Level 2 HD3 Service Manual Page 123 Installation: Physical Installation Procedures B/W Printer Plate (No-Printer Systems) Figure 5-35 B/W Printer Plate Storage 2 Screws (2 plcs) NOTE Most HD3 systems will be delivered with a B/W printer installed. Use these instructions if a B/W printer needs to be installed and you don’t have the upgrade instructions. 1. Remove the four screws securing the printer plate at the back of the printer bay. 2.
4535 612 34161 CSIP Level 1 6 HD3 Service Manual Page 124 Performance Tests: Introduction Performance Tests Introduction This section calls for examinations that determine functional confidence and ensure that the system is operating as intended at initial installation and after upgrades or repairs. The goal here is to verify system functionality. If system testing reveals any problems, troubleshoot, repair, and retest the system before presenting it to the customer for use.
4535 612 34161 CSIP Level 1 System Functionality HD3 Service Manual Page 125 Performance Tests: System Functionality Operate the system as Philips intended (refer to the HD3 Getting Started manual as required) all the time observing and verifying that the following is true while checking system modalities and basic operations: Ongoing Observations • The image is correctly positioned on the video display.
4535 612 34161 CSIP Level 1 HD3 Service Manual • Electrical Safety Page 126 Performance Tests: Electrical Safety Peripherals - The image printers, if installed, make a print of the system screen: Print images are correctly positioned horizontally and vertically and contain all the information being displayed on the system monitor. The color of the printed image, if applicable, is accurate. - The VCR, if installed, records clear video and audio (check by playing back on a review station).
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 127 Performance Tests: Electrical Safety • The Transducer Leakage Current test checks a transducer for electrical leakage while it is connected to the ultrasound system. The system sends normal operating voltages to the transducer, which is tested for leakage. See “To test transducer leakage current” on page 133. • The Transducer Isolation Leakage Current test applies AC mains voltage to the leads to check a transducer for electrical leakage.
4535 612 34161 CSIP Level 1 Figure 6-1 HD3 Service Manual Page 128 Performance Tests: Electrical Safety Chassis to Ground Resistance Test Diagram Power cord disconnected from AC power.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 129 Performance Tests: Electrical Safety ➤ To test the system for resistance between chassis and ground 1. Inspect the power cord for cracks and wear. 2. Set the mode on the analyzer to measure resistance in the power cord. 3. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 4.
4535 612 34161 CSIP Level 1 Figure 6-2 HD3 Service Manual Page 130 Performance Tests: Electrical Safety Ground Wire Leakage Current Test Diagram Power cord connected to AC power.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 131 Performance Tests: Electrical Safety ➤ To test the system ground wiring for leakage 1. Set the mode on the analyzer to detect leakage. 2. Plug the analyzer into an available wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. Turn on the ultrasound system’s power by starting the internal PC. 3. Take ground wire leakage current measurements in an open ground condition, with both normal and reverse polarity.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 132 Performance Tests: Electrical Safety Transducer Leakage Current Test (Source) This test checks a transducer for electrical leakage while it is connected to the ultrasound system. The system sends normal operating voltages to the transducer, and leakage is measured using a safety analyzer. Figure 6-3 shows the basic electrical concept of the Transducer Leakage Current test. Complete the procedure “To test transducer leakage current” on page 133.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 133 Performance Tests: Electrical Safety ➤ To test transducer leakage current 1. Set the analyzer mode to test ECG leads. 2. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 3. Turn on the ultrasound system. 4. Plug the transducer to be tested into the ultrasound system. Connect an ECG lead wire to the appropriate jack on the analyzer. 5.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 134 Performance Tests: Electrical Safety 10. Check that the highest current value measured in step 8 and step 9 is within the limit specified for Single Fault condition in Figure 6-3. Values exceeding the limits may indicate a fault in the transducer housing or the cable sheath. To locate a fault precisely, repeat the measurement while slowly inserting the transducer into the saline.
4535 612 34161 CSIP Level 1 Figure 6-4 HD3 Service Manual Page 135 Performance Tests: Electrical Safety Transducer Isolation Leakage Current Test Diagram Power cord connected to AC power.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 136 Performance Tests: Electrical Safety Transducer Isolation Leakage Current Test Procedure WARNING This test is hazardous. It applies line voltage to the ECG and transducer cables. Avoid accidental contact with the line voltage. Do not touch the chassis or the ECG or transducer cables while performing the test. Keep the ECG and transducer cables at least 20 cm (8 in) from any grounded or conductive surfaces.
4535 612 34161 CSIP Level 1 7 HD3 Service Manual Page 137 Adjustments: Introduction Adjustments Introduction Adjusting the Monitor This section contains information for adjusting the system monitor. Except for the monitor, there are no other calibration or alignment adjustments to make in the field for this system. There are no voltage adjustments to make in the field for this system. You can adjust the brightness of the monitor image to compensate for ambient light.
4535 612 34161 CSIP Level 1 8 HD3 Service Manual Page 138 Preventive Maintenance: Introduction Preventive Maintenance Introduction This section identifies activities supporting the quality assurance audit (QAA) concept that you should perform in accordance with Customer Field Service policies and schedules. Refer to the HD3 Getting Started manual for additional information on the general care and preventive mainteneance of the HD3 system.
4535 612 34161 CSIP Level 1 Exterior and Interior Assemblies CAUTION HD3 Service Manual Page 139 Preventive Maintenance: Warnings and Cautions Use a vacuum cleaner, compressed air, or soft-bristle brush to remove any lint and dust from the airflow passages and components associated with the fan assemblies, PCBs, and any other system components and peripherals that may have accumulated dust or dirt.
4535 612 34161 CSIP Level 1 Exterior Surfaces HD3 Service Manual Page 140 Preventive Maintenance: Warnings and Cautions Use a rag with mild soap and water to clean exterior surfaces, including those on the system, monitor, and peripherals. Also clean the control panel and knobs. Ink or stubborn stains should be removed with rubbing alcohol or a stronger detergent and immediately washed with mild, soapy water.
4535 612 34161 CSIP Level 1 9 HD3 Service Manual Page 141 Troubleshooting: Introduction Troubleshooting Introduction This section provides information about the following topics: • Troubleshooting (page 141) • Backing up and restoring system information (page 151) • Loading application and device driver software (page 151) • Managing system options (page 151) • Viewing system information and logs (page 152) Warnings and Cautions Review Section 3, “Safety” before continuing.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 9-1 Clarifying Symptoms Page 142 Troubleshooting: All Troubleshooting Starts Here Effective Problem-Solving Checklist Basic Troubleshooting Step Link to Detailed Guidelines Identify the symptom Re-create the problem Isolate the cause Develop a solution Perform a corrective action Verify that the system works Put system in service and close the call “Clarifying Symptoms” on page 142 “Re-creating a Problem” on page 143 “Isolating Causes” on page 14
4535 612 34161 CSIP Level 1 HD3 Service Manual • Page 143 Troubleshooting: All Troubleshooting Starts Here - When does it happen: Time of day, during boot-up, during scan, image review, sending to a network, during a calculation, during a measurement, playing/recording VCR, printing, acquiring an image, annotating, other? - How often does it happen: Intermittently, predictably, all of the time? Categorize/localize the problem: - Is it a printing problem, an image quality or viewing problem, a data
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 144 Troubleshooting: All Troubleshooting Starts Here Checking for Obvious Causes Check for the following obvious causes: • Check for correct voltage at electrical outlets, “tripped” circuit breakers, blown fuses, and disconnected or damaged wires. Always check that power cords are plugged in, and inspect them for wear.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 145 Troubleshooting: All Troubleshooting Starts Here - Software failure or corruption: Even if a fix is realized by reloading software, the cause of the failure or corruption needs to be investigated: Is there a system architecture failure, is the user doing anything to cause the problem? - Operator-induced: Is the user expecting more than the system is designed to deliver, exceeding the capability of the system, or mis-operating it (over-filling the
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 146 Troubleshooting: All Troubleshooting Starts Here that unexpected result brings you closer to the actual cause of the problem. If it doesn’t, consider returning the system to the known condition it was in before your last change and verify its condition before proceeding. Review your solution and any “discovery” that your change produced. Decide if you should proceed with your original solution or go back to investigating and testing.
4535 612 34161 CSIP Level 1 Returning the System to Service HD3 Service Manual Page 147 Troubleshooting: Symptoms, Causes, and Corrective Actions Once the reported problem is fixed and the system tests are successful, return the system to the customer and close the call: • Formally document the problem and the solution: Write down exactly what problems you discovered and what corrections you made.
4535 612 34161 CSIP Level 1 System Hangs or Crashes HD3 Service Manual Page 148 Troubleshooting: Symptoms, Causes, and Corrective Actions • Is the interference intermittent or constant? • Does the interference appear with only one transducer or with several transducers? • Do two different transducers operating at the same frequency have the same problem? • Is the interference present if the system is moved to a different location in the facility? • Can the EMC coupling path be attenuated? • D
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 149 Troubleshooting: Symptoms, Causes, and Corrective Actions A “crash” occurs when the system detects an abnormal condition in either the hardware or the software. A crash is an unexpected software event that causes the system to diaplay an error message and forces the user to re-boot the system. NOTE Cycle power at least once a week if a system is left on permanently.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 150 Troubleshooting: Symptoms, Causes, and Corrective Actions In addition to the messaging presented to you during Setup and Export, the HD3 has a DICOM log that records DICOM network activity.
4535 612 34161 CSIP Level 1 HD3 Service Manual Backing Up and Restoring Loading Software and Drivers Page 151 Troubleshooting: Backing Up and Restoring Before you begin installing software, replacing a hard drive, or taking any service action that might cause data to be lost, perform the following tasks: • Ensure that the customer has saved any important studies. If they have the Review option, back up patient exams as described in Section 12, “Review,” of the HD3 Getting Started manual.
4535 612 34161 CSIP Level 1 HD3 Service Manual Viewing System Information and Logs Page 152 Troubleshooting: Viewing System Information and Logs The HD3 has some software tools that are accessible to all users: • Display System Info - Displays system model number, serial number, and software version. • Keystroke Log – There is a keystroke log file that records the keystrokes made during operation.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 153 Troubleshooting: Viewing System Information and Logs ➤ To display system information 1. Press Set Up (F10). 2. Click the Admin tab. 3. In the Service area, click Show to display system information. 4. Use the scroll bars to view the system information. 5. Click Close when done. ➤ To display the keystroke or DICOM log NOTE You can view only one keystroke log at a time. However, you can copy or delete multiple keystroke logs. 1. Press Set Up (F10). 2.
4535 612 34161 CSIP Level 1 10 HD3 Service Manual Page 154 Disassembly: Introduction Disassembly Introduction This section provides specific information about system disassembly that may be required for the removal and installation of field-replaceable parts. If not covered by a detailed procedure, the means of removing a system part can be discerned from the illustrations in this section as well as from those in Section 13, “Configuration” and Section 14, “Parts”.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 155 Disassembly: Disassembly (Removal) Procedures Disassembly (Removal) Procedures Figure 10-1 Disassembly Procedure List (1 of 2) NOTE Unless otherwise noted, reassembly is essentially the reverse of the disassembly procedure.
4535 612 34161 CSIP Level 1 Figure 10-2 HD3 Service Manual Page 156 Disassembly: Disassembly (Removal) Procedures Disassembly Procedure List (2 of 2) Rear I/O Panel System Casters Power I/O Box Crating the HD3 Ultrasound System Lift Column Gas Strut NOTE The numbers in the installation illustrations correspond to the steps in the installation procedure.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 157 Disassembly: Disassembly (Removal) Procedures System Enclosures Figure 10-3 Removing the Left Side Enclosure NOTE The two side enclosures must be removed before removing the front enclosure or top cover. ➤ To remove the system enclosures 1. Properly power off the system and then disconnect the system power cord from the main AC supply. 2 screws (2 plcs) 3 1 2. Remove the two screws securing the left side enclosure.
4535 612 34161 CSIP Level 2 Figure 10-4 HD3 Service Manual Page 158 Disassembly: Disassembly (Removal) Procedures Removing the Right Side Enclosure 4. Remove the two screws securing the right side enclosure. Removing this enclosure allows access to the E-box and power supply assemblies. 5. Pivot the back side of the enclosure away from the system, and then gently slide the enclosure toward the rear to remove it. Proceed to step 6.
4535 612 34161 CSIP Level 2 Figure 10-5 HD3 Service Manual Page 159 Disassembly: Disassembly (Removal) Procedures Removing the Front Enclosure 6. Remove the six screws securing the front enclosure. 6 Flathead screws (6 plcs) Tabs 7 7. Pull the bottom side of the enclosure outward so the tabs at the top of the front panel slide out of the top cover slots. Return to Disassembly Procedure List (1 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 160 Disassembly: Disassembly (Removal) Procedures Video Monitor Figure 10-6 Removing the Video Monitor 3 1 AC supply ➤ To remove the system monitor 1. Properly power off the system and then disconnect the system power cord from the main AC supply. 2. From the underside of the control panel housing, remove the four screws securing the monitor assembly to the control panel. 3. Lift the monitor slightly and tilt it toward the keyboard.
4535 612 34161 CSIP Level 2 Figure 10-7 Splitter board HD3 Service Manual Page 161 Disassembly: Disassembly (Removal) Procedures Disconnecting the Video Monitor Cables 4 Monitor cable connections 4. Disconnect the three monitor cable connections from the control panel splitter board. This completes the video monitor removal procedure. Return to Disassembly Procedure List (1 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 162 Disassembly: Disassembly (Removal) Procedures Control Panel Figure 10-8 Removing the Top Control Panel Enclosure Panhead screws (6 plcs) 3 Panhead screws (6 plcs) 2 2 3 ➤ To remove the control panel, trackball assembly, keyboard assembly, and splitter board 1. Properly power off the system and then disconnect the system power cord from the main AC supply. 2.
4535 612 34161 CSIP Level 2 Figure 10-9 HD3 Service Manual Page 163 Disassembly: Disassembly (Removal) Procedures Tilting the Top Control Panel Enclosure 4. Lift the control panel enclosure slightly upward. 4 5 5. Carefully tilt it up from the front side to the vertical position. Proceed to step 6.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-10 Control panel enclosure Page 164 Disassembly: Disassembly (Removal) Procedures Disconnecting the Control Panel Cables 6 6. While holding the control panel enclosure up, disconnect the three cable connections from the control panel board.
4535 612 34161 CSIP Level 2 Figure 10-11 HD3 Service Manual Page 165 Disassembly: Disassembly (Removal) Procedures Removing the Trackball Assembly 7 Trackball cable connection 7. Disconnect the cable from the trackball assembly. Leave the other end of the cable connected to the control panel board. 8. Remove the four screws securing the trackball assembly to the control panel board. This completes the trackball removal procedure.
4535 612 34161 CSIP Level 2 Figure 10-12 HD3 Service Manual Page 166 Disassembly: Disassembly (Removal) Procedures Removing the Keyboard Assembly 9 Keyboard cable connection 9. Disconnect the cable from the keyboard assembly. Leave the other end of the cable connected to the control panel board. 10. Remove the eight screws securing the keyboard assembly to the control panel board.
4535 612 34161 CSIP Level 2 Figure 10-13 HD3 Service Manual Page 167 Disassembly: Disassembly (Removal) Procedures Removing the Splitter Board 14 11. Refer to Video Monitor for video monitor removal before proceeding with the following procedure. 12. Disconnect the four cable connections from the control panel splitter board. 13 13 12 Cable connections 13. Remove the two screws securing the two ground wires and the splitter board. 14.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 168 Disassembly: Disassembly (Removal) Procedures VCR or Color Printer Figure 10-14 Removing the VCR or the Color Printer 2 1 2 1 ➤ To remove the VCR or the color printer 1. Turn the peripheral off and disconnect the cables on the rear of the peripheral. 2. Unstrap the unit and remove it from the system. Return to Disassembly Procedure List (1 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 169 Disassembly: Disassembly (Removal) Procedures Universal Peripheral Mounting Plate Figure 10-15 Removing the Universal Peripheral Mounting Plate Universal peripheral mounting plate 1 3 Panhead screws (4 plcs) 2 Screw access hole (4 plcs) ➤ To remove the universal peripheral mounting plate 1. Refer to VCR or Color Printer for VCR or color printer removal before proceeding with the following procedure. 2.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 170 Disassembly: Disassembly (Removal) Procedures Peripheral Bay (B/W Printer, Printer Bay, CD/Hard Drive Rack, and Power Transformer) Figure 10-16 Peripheral Bay Components Peripheral bay 1 Printer bay B/W printer CD/Hard drive rack Power transformer ➤ To remove the B/W printer, CD/ Hard drive rack, power transformer, and printer bay 1.
4535 612 34161 CSIP Level 2 Figure 10-17 HD3 Service Manual Page 171 Disassembly: Disassembly (Removal) Procedures Disconnecting the B/W Printer Cables and Removing the Printer Retaining Bracket 2. With the black and white printer in place, disconnect all the cables from the rear of the unit. B/W printer 4 3. Remove the four screws securing the printer retaining bracket to the printer bay. 2 4. Slide the printer out of the printer bay through the front of the system.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-18 Page 172 Disassembly: Disassembly (Removal) Procedures Disconnecting the Drive Cables and Removing the Drive Rack Assembly 5. With the CD/Hard drive rack in place, disconnect all the cables from the rear of the two units. 6. Remove the two screws securing the drive rack to the cart frame. 7. Slide the drive rack out of the peripheral bay through the rear of the system.
4535 612 34161 CSIP Level 2 Figure 10-19 HD3 Service Manual Page 173 Disassembly: Disassembly (Removal) Procedures Removing the B/W Printer Bay 8. Remove the four screws securing the printer bay to the cart frame. Printer bay 9 8 Panhead screws (4 plcs) 9. Slide the printer bay out of the peripheral bay through the front of the system.
4535 612 34161 CSIP Level 2 Figure 10-20 HD3 Service Manual Page 174 Disassembly: Disassembly (Removal) Procedures Power Transformer Cable Tie 10. Cut the cable tie that binds the transformer and CD cables together. 11. Remove the two screws securing the power transformer to the cart frame.
4535 612 34161 CSIP Level 2 Figure 10-21 HD3 Service Manual Page 175 Disassembly: Disassembly (Removal) Procedures Sliding the Transformer Back 12. Pull the transformer out of the retaining slot and slide it back approximately three inches toward the rear of the system.
4535 612 34161 CSIP Level 2 Figure 10-22 HD3 Service Manual Page 176 Disassembly: Disassembly (Removal) Procedures Removing the Power I/O Box 13. Remove the four screws securing the power I/O box to the cart frame. 14. Slide the transformer back as you lower the power I/O box away from the underside of the system. 14 15 Transformer connections Panhead screws (4 plcs) 13 15. Disconnect the two transformer cable connections from the backside of the power I/O box. Only disconnect these two cables.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-23 Page 177 Disassembly: Disassembly (Removal) Procedures Removing the Power Transformer 16. Pull the transformer cables up through the cart housing. 17. Lift the transformer out of the peripheral bay through the rear of the system. 16 Return to Disassembly Procedure List (1 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 178 Disassembly: Disassembly (Removal) Procedures E-box Bay (E-box Assembly, Transducer Connector Assembly, E-box Boards, Power Supply and Cooling Fans) Figure 10-24 E-box Bay Components E-box bay 1 Cooling fans E-box assembly E-box boards Power supply ➤ To remove the E-box assembly, transducer connector assembly, E-box boards, power supply and cooling fans NOTE You can perform most E-box service without removing the E-box from the system. 1.
4535 612 34161 CSIP Level 2 Figure 10-25 HD3 Service Manual Page 179 Disassembly: Disassembly (Removal) Procedures Removing the E-box Rear Shield 2. Remove the eight screws securing the E-box rear shield to the E-box case. Panhead screws (8 plcs) E-box shown removed for clarity of illustration 2 E-box rear shield 3. To remove the power supply, E-box assembly, cooling fans or Backplane board, proceed to step 4. To remove the E-box boards, proceed to step 8.
4535 612 34161 CSIP Level 2 Figure 10-26 HD3 Service Manual Page 180 Disassembly: Disassembly (Removal) Procedures Disconnecting the Power Supply Power Cord 4. Disconnect the power supply power cord from the right side of the E-box.
4535 612 34161 CSIP Level 2 Figure 10-27 HD3 Service Manual Page 181 Disassembly: Disassembly (Removal) Procedures Removing the Power Supply Slot 5 5. Disengage the power supply by placing a slotted screwdriver into the slot at the rear side of the E-box case. Gently pry the screwdriver toward the front of the system until you feel the power supply release. It does not take much pressure to do this. 6. Slide and remove the power supply out from the rear of the E-box. 6 7.
4535 612 34161 CSIP Level 2 Figure 10-28 HD3 Service Manual Page 182 Disassembly: Disassembly (Removal) Procedures Removing the BFC Board 8. Grasp the top and bottom side of the BFC board and gently pull it off the FE and BF boards.
4535 612 34161 CSIP Level 2 Figure 10-29 HD3 Service Manual Page 183 Disassembly: Disassembly (Removal) Procedures Removing the FE, BF and DSC Boards 9. To remove the FE, BF, or DSC boards, pull out on the card retainers to release the board from the Backplane board. 9 9 1 10. Slide the board out of the card cage and place it on an anti-static mat.
4535 612 34161 CSIP Level 2 Figure 10-30 HD3 Service Manual Page 184 Disassembly: Disassembly (Removal) Procedures Removing the PCC Board 13 PCC board 1 End cable connections 12 Side cable connection 11. To remove the PCC board, disconnect the four main cables and two ground lugs (green wires) connected on the end of the board and the one cable connected on the side of the board. NOTE The left side panel must be removed in order to access the one cable that connects to the side of the PCC board.
4535 612 34161 CSIP Level 2 Figure 10-31 HD3 Service Manual Page 185 Disassembly: Disassembly (Removal) Procedures Removing the Transducer Connector Assembly (TCA) 14. Remove the ten screws securing the transducer connector assembly to the E-box and cart chassis. 15. Gently pull the transducer connector assembly off the front of the E-box assembly.
4535 612 34161 CSIP Level 2 Figure 10-32 HD3 Service Manual Page 186 Disassembly: Disassembly (Removal) Procedures Removing the E-box Assembly 16. Remove the four screws securing the E-box assembly to the cart chassis. 17. Slide the E-box towards the rear of the system and lift it out of the E-box bay. 17 16 Panhead screws (4 plcs) E-box shown removed for clarity of illustration 18. To remove the Backplane board proceed to step 19. To remove the cooling fans proceed to step 24.
4535 612 34161 CSIP Level 2 Figure 10-33 HD3 Service Manual Page 187 Disassembly: Disassembly (Removal) Procedures Removing the Backplane Board Shield Panhead screws (5 plcs) 19 19. Remove the five screws securing the Backplane board shield to the E-box case. 20. Pull the shield off the E-box and set it aside.
4535 612 34161 CSIP Level 2 Figure 10-34 HD3 Service Manual Page 188 Disassembly: Disassembly (Removal) Procedures Removing the Backplane Board 21. Disconnect the two speaker cables from the top of the Backplane board. 22. Remove the 13 screws securing the Backplane board to the E-box case. 23. Pull the Backplane board off the box.
4535 612 34161 CSIP Level 2 Figure 10-35 HD3 Service Manual Page 189 Disassembly: Disassembly (Removal) Procedures Removing the E-box Cooling Fans Fans 25 Screws (4 plcs each fan) 24 24. Disconnect the two speaker cables from the top of the Backplane board. 25. Remove the four screws securing each cooling fan to the top of the E-box case. Return to Disassembly Procedure List (1 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 190 Disassembly: Disassembly (Removal) Procedures Rear I/O Panel Assembly Figure 10-36 Removing the Left and Right Side Enclosures NOTE Both side enclosures must be removed before removing the Rear I/O assembly. ➤ To remove the Rear I/O panel assembly 1. Disconnect the system power cord from the main AC supply. 2. Remove the two screws securing the left side enclosure. 2 Screws (2 plcs) 3 1 3.
4535 612 34161 CSIP Level 2 Figure 10-37 HD3 Service Manual Page 191 Disassembly: Disassembly (Removal) Procedures Removing the Rear I/O Panel 5. Remove the four screws securing the Rear I/O panel to the cart frame. Panhead screws (4 plcs) 5 CAUTION When removing any of the four Rear I/O panel assembly screws, ensure that the screws don’t drop into the Power I/O box opening below. If this happens you will have to remove the Power I/O box to retrieve them, Figure 10-40.
4535 612 34161 CSIP Level 2 Figure 10-38 6 HD3 Service Manual Page 192 Disassembly: Disassembly (Removal) Procedures Disconnecting the Rear I/O Panel Assembly PCB Cables PCC interface cable 6 B/W printer cables (if used) 6. Pull the Rear I/O panel assembly out of the cart frame enough to disconnect all the cables connected to the Rear I/O panel assembly board.
4535 612 34161 CSIP Level 2 Figure 10-39 HD3 Service Manual Page 193 Disassembly: Disassembly (Removal) Procedures Removing the Rear I/O Panel Assembly PCB Flathead screws (6 plcs) 7 7. Remove the six screws securing the Rear I/O panel bezel to the Rear I/O panel assembly frame. 8. Slide the bezel off the front of the Rear I/O panel assembly frame. Rear I/O PCB 9. Remove the three screws securing the Rear I/O panel PCB to the Rear I/O panel assembly frame. 10 10.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 194 Disassembly: Disassembly (Removal) Procedures Power I/O Box Figure 10-40 Removing the Left and Right Side Enclosures NOTE Both side enclosures must be removed before removing the Power I/O box. ➤ To remove the Power I/O box 1. Disconnect the system power cord from the main AC supply. 2. Remove the two screws securing the left side enclosure. 2 Screws (2 plcs) 3 1 3.
4535 612 34161 CSIP Level 2 Figure 10-41 HD3 Service Manual Page 195 Disassembly: Disassembly (Removal) Procedures Disconnecting the Power Supply Power Cord 5. Disconnect the power supply power cord from the right side of the E-box.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-42 Page 196 Disassembly: Disassembly (Removal) Procedures Cutting the Cable Ties on the Power Cables 6. Cut the two cable ties that bind the transformer and CD cables together.
4535 612 34161 CSIP Level 2 Figure 10-43 HD3 Service Manual Page 197 Disassembly: Disassembly (Removal) Procedures Removing the Power I/O Box Cable connections 10 7. Place a soft material protector pad on the floor and carefully rotate the system over on its front casters so that the control panel handle rests on the protector pad. Power I/O box 8. Remove the four screws securing the Power I/O box to the cart frame. 9. Pull the Power I/O box away from the underside of the system. 10.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 198 Disassembly: Disassembly (Removal) Procedures Lift Column Gas Strut Figure 10-44 Lowering the Control Panel ➤ To remove the lift column gas strut 1. Refer to “System Enclosures” on page 157 for system enclosures removal and perform all the steps before proceeding. 2 2. Lower the control panel until the ball and ball stud end of the gas strut is visible and accessible.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-45 Page 199 Disassembly: Disassembly (Removal) Procedures Removing the Gas Strut from the Ball Stud 3. Pull the end of the keeper pin outward (right side of gas strut ball socket). Keeper pin 4. Rotate the keeper pin (counterclockwise). 5 5. Slide the pin down until it comes out of the ball socket holes. 6. Pull the gas strut off of the ball stud.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-46 Page 200 Disassembly: Disassembly (Removal) Procedures Removing the Gas Strut from the Lock Bracket 7. Unscrew the gas strut (counterclockwise) until it releases from the eyelet on the lock bracket. The gas strut is now removed.
4535 612 34161 CSIP Level 2 Figure 10-47 HD3 Service Manual Page 201 Disassembly: Disassembly (Removal) Procedures Removing the Gas Strut Mount Access Panel Gas strut 8. Remove the four screws securing the gas strut mount access plate to the lower cart frame.
4535 612 34161 CSIP Level 2 Figure 10-48 HD3 Service Manual Page 202 Disassembly: Disassembly (Removal) Procedures Installing the Gas Strut into the Lock Bracket 10 Eyelet (rotate upright) 9 Lock bracket 9. Reach in through the gas strut mount access opening and rotate the lock bracket eyelet upward until you see the screw hole. Hold it in that position. 10. Screw the gas strut (clockwise) into the lock bracket eyelet until it is snug.
4535 612 34161 CSIP Level 2 Figure 10-49 HD3 Service Manual Page 203 Disassembly: Disassembly (Removal) Procedures Inserting the Gas Strut onto the Ball Stud 11 11. Press the gas strut ball socket onto the ball stud. Ball stud 12. Insert the keeper pin through the two holes in the ball socket. 13 13. Rotate the keeper pin (clockwise) around the shaft and snap it into place. Return to Disassembly Procedure List (2 of 2).
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 204 Disassembly: Disassembly (Removal) Procedures System Casters Figure 10-50 Preparing the System for Caster Replacement 3 ➤ To remove a system casters 1. Disconnect the system power cord from the main AC supply. WARNINGThe following steps 2 require that the system be tipped over to the floor.
4535 612 34161 CSIP Level 2 Figure 10-51 HD3 Service Manual Page 205 Disassembly: Disassembly (Removal) Procedures Tipping the System to Remove the Rear Casters 4. Place a soft material protector pad on the floor and carefully rotate the system over on its front casters so that the control panel handle rests on the protector pad. System positioned on front side Hexhead bolts (4 plcs) 5 4 4 Right rear caster 5. Remove the four bolts securing the rear caster to the cart weldment.
4535 612 34161 CSIP Level 2 Figure 10-52 HD3 Service Manual Page 206 Disassembly: Disassembly (Removal) Procedures Tipping the System to Remove the Front Casters Right front caster 6. Place a soft material protector pad on the floor and carefully rotate the system over on its right side (for left front caster removal) or on its left side (for right front caster removal). Orient the system so that the control panel transducer holder rests on the protector pad. 6 7.
4535 612 34161 CSIP Level 2 HD3 Service Manual Page 207 Disassembly: Disassembly (Removal) Procedures Crating the HD3 Ultrasound System Figure 10-53 Locking the Front Casters ➤ To crate the HD3 Ultrasound System NOTE You must have the shipping crate package to be able to perform this procedure. This package contains all the hardware necessary for proper shipping. 1 1. Lock both front casters by pressing down on each caster lock lever to prevent the system from moving during the crating procedure.
4535 612 34161 CSIP Level 2 Figure 10-54 HD3 Service Manual Page 208 Disassembly: Disassembly (Removal) Procedures Raising the Control Panel 2. Grasp the control panel handle; engage the trigger release, and raise the control panel to its highest position.
4535 612 34161 CSIP Level 2 Figure 10-55 HD3 Service Manual Page 209 Disassembly: Disassembly (Removal) Procedures Placing the Foam Yoke Support 3. Spread apart the foam yoke support and place it on top of the system top cover and then fold it around the lift column.
4535 612 34161 CSIP Level 2 Figure 10-56 HD3 Service Manual Page 210 Disassembly: Disassembly (Removal) Procedures Lowering the Control Panel 4. Grasp the control panel handle; engage the trigger release, and lower the control panel until it rests firmly against the foam yoke support.
4535 612 34161 CSIP Level 2 Figure 10-57 HD3 Service Manual Page 211 Disassembly: Disassembly (Removal) Procedures Tilting the Video Monitor 5 5. Grasp both sides of the video monitor and tilt it toward the front of the system until it is in a horizontal position above the control panel.
4535 612 34161 CSIP Level 2 Figure 10-58 HD3 Service Manual Page 212 Disassembly: Disassembly (Removal) Procedures Placing the Foam Monitor Support 6. Carefully slide the foam monitor support over the control panel. Ensure that the opening in the foam for the monitor is at the top.
4535 612 34161 CSIP Level 2 Figure 10-59 HD3 Service Manual Page 213 Disassembly: Disassembly (Removal) Procedures Securing the Video Monitor 7. Align the video monitor with the cut-out in the foam support. 8. Slide the foam support further up the control panel allowing the monitor to slide through the upper cut-out.
4535 612 34161 CSIP Level 2 HD3 Service Manual Figure 10-60 Page 214 Disassembly: Disassembly (Removal) Procedures Fastening the Two Foam Supports Together Foam yoke support extension arms 9. Below the control panel, slide the foam monitor support back so that the two foam arms extending from the foam yoke support come through the holes. Push until both foam arm extensions hook and hold the foam monitor support in place.
4535 612 34161 CSIP Level 2 Figure 10-61 HD3 Service Manual Page 215 Disassembly: Disassembly (Removal) Procedures Covering the System with an Antistatic Bag 10. Place an antistatic bag over the system. NOTE With the exception of the casters, the antistatic bag must cover every part of the system that contacts the crate.
4535 612 34161 CSIP Level 2 Figure 10-62 HD3 Service Manual Page 216 Disassembly: Disassembly (Removal) Procedures Placing the Ramp 11. Place the crate ramp in front of the crate opening with the beveled edge positioned at the lower end and facing up.
4535 612 34161 CSIP Level 2 Figure 10-63 HD3 Service Manual Page 217 Disassembly: Disassembly (Removal) Procedures Loading the System onto the Crate 12 Caster tab lock release 12. Unlock both front casters by pressing down on each caster tab lock release. 13. Slightly lift the antistatic bag and position yourself on one side of the crate toward the front of the system. 14 Crate floor support 14.
4535 612 34161 CSIP Level 2 Figure 10-64 HD3 Service Manual Page 218 Disassembly: Disassembly (Removal) Procedures Rotating the Rear Casters 15. Rotate the rear casters 180 degrees.
4535 612 34161 CSIP Level 2 Figure 10-65 HD3 Service Manual Page 219 Disassembly: Disassembly (Removal) Procedures Placing the Wheel Chock 16. Place the wheel chock so that the beveled side seats against the wheels of the casters.
4535 612 34161 CSIP Level 2 Figure 10-66 HD3 Service Manual Page 220 Disassembly: Disassembly (Removal) Procedures Placing the System Hold-Down Brace 17. Place the system hold-down brace over the rear wheels.
4535 612 34161 CSIP Level 2 Figure 10-67 HD3 Service Manual Page 221 Disassembly: Disassembly (Removal) Procedures Mounting the Ramp to the Crate 18. Turn the ramp around and place the ramp into the pallet with beveled edge up and facing outward. 19. Secure the ramp to the crate using four bolts.
4535 612 34161 CSIP Level 2 Figure 10-68 HD3 Service Manual Page 222 Disassembly: Disassembly (Removal) Procedures Placing the Corrugated Wrap 20. Place the one-piece corrugated wrap over the ramp and onto the pallet. The corrugated wrap should be set so that the wrap fits on the inside of each corner retainer bracket.
4535 612 34161 CSIP Level 2 Figure 10-69 HD3 Service Manual Page 223 Disassembly: Disassembly (Removal) Procedures Placing the Corrugated Top Cover 21. Place the corrugated top cover on the crate container and press it into place at each corner.
4535 612 34161 CSIP Level 2 Figure 10-70 HD3 Service Manual Page 224 Disassembly: Disassembly (Removal) Procedures Banding the System Crate Poly strapping bands 22. Band the crated system container from the side with two poly strapping bands. Return to Disassembly Procedure List (2 of 2).
4535 612 34161 CSIP Level 1 11 HD3 Service Manual Page 225 Cabling: Introduction Cabling Introduction This section contains system cabling and connector information. Use the illustrations (figures) and parts tables in this section to locate and identify system cables and their part numbers. Part numbers are shown on the illustrations and are listed and described in the corresponding tables. NOTE Cable part numbers are located on at least one end of the cables.
4535 612 34161 CSIP Level 1 Page 226 Cabling: Interconnect Diagrams HD3 Ultrasound System Signal Interconnect Diagram Video monitor Control module top 453561224291 3500-1622-01 B/W printer 2275-0038 Color printer (Figure 11-2) J1 J7 453561226081 453561222241 VCR (Figure 11-3) Rear I/O panel Side view Cable is part of video monitor assembly PCC board J3 J6 J16 453561227791 J17 Hard drive J7 Disk drive Rear view 154899 GP1 (Figure 11-1) 453561012981 Figure 11-1 HD3 Service Manual Cont
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 11-2 Page 227 Cabling: Interconnect Diagrams HD3 Ultrasound System Power Distribution Diagram E-box/Power supply Video monitor Control module top Right speaker Left speaker J9 JP3 453561222271 Side view Transformer Cable is part of video monitor assembly J3 J6 J7 JP1 453561227761 453561232921 Cables are part of transformer assembly J5 JP5 JP4 JP3 JP2 453561226091 453561226851 J4 Hard drive Disk drive B/W printer J4 J1 227
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 228 Cabling: Cable Parts List Cable Parts List Table 11-1 HD3 System Signal and Power Cable Part Numbers Part Number Cable Description Notes/Reference 453561227921 Cable Assy, Black and White Printer, Power Manufacturing No: WH-439-PWR-05-00 2275-0038 453561227791 453561227761 453561232921 3500-1622-01 453561226851 453561227971 453561226081 Diagram: Figure 11-2 and Figure 11-1 Cable Assy, BNC, Rear I/O Panel to B/W Printer, 36-In Alias No: 453
4535 612 34161 CSIP Level 1 Table 11-1 HD3 Service Manual Page 229 Cabling: Cable Parts List HD3 System Signal and Power Cable Part Numbers (Continued) Part Number Cable Description Notes/Reference 453561222271 Cable Assy, Keyboard, Power Manufacturing No: WH-439-PWR-03-00 Cable Assy, QWERTY Keyboard Diagram: Figure 11-2 Manufacturing No: WH-439-SIG-05-00 453561224291 453561227931 Cable Assy, PCC to Rear I/O Panel 453561226041 Cable Assy, Power Adapter with Filter Diagram: Figure 11-1 Manuf
4535 612 34161 CSIP Level 1 Table 11-1 HD3 Service Manual Page 230 Cabling: Cable Parts List HD3 System Signal and Power Cable Part Numbers (Continued) Part Number Cable Description Notes/Reference 453561225681 Cable Assy, Power Cord, 110 Vac with Filter Inital shipments of HD3 systems shipped with power cords have integrated line filters (453561225681 or 453561225711). All remaining shipments of HD3 systems use the Cable Assy, Power Adapter with Filter.
4535 612 34161 CSIP Level 1 Table 11-1 HD3 Service Manual Page 231 Cabling: Cable Parts List HD3 System Signal and Power Cable Part Numbers (Continued) Part Number Cable Description Notes/Reference 453561225711 Cable Assy, Power Cord, 220 Vac with Filter Inital shipments of HD3 systems shipped with power cords have integrated line filters (453561225681 or 453561225711). All remaining shipments of HD3 systems use the Cable Assy, Power Adapter with Filter.
4535 612 34161 CSIP Level 1 Table 11-1 HD3 Service Manual Page 232 Cabling: Cable Parts List HD3 System Signal and Power Cable Part Numbers (Continued) Part Number Cable Description Notes/Reference 453563468461 Cable Assy, Power Cord, System, Australia/New Zealand Cable Assy, Power Cord, System, Continental Europe Cable Assy, Power Cord, System, USA/Canada/Japan Main AC system power cord Legacy No: M2540-60901 Main AC system power cord Legacy No: M2540-60902 Main AC system power cord Legacy No: M2
4535 612 34161 CSIP Level 1 Table 11-1 HD3 Service Manual Page 233 Cabling: Cable Parts List HD3 System Signal and Power Cable Part Numbers (Continued) Part Number Cable Description Notes/Reference 453561226111 Cable Assy, Splitter Board Data Manufacturing No: WH-439-SIG-02-00 Cable Assy, Splitter Board Power Diagram: Figure 11-1 Manufacturing No: WH-439-PWR-01-00 453561226091 154899 Cable Assy, S-VHS, Shielded, 6-Ft 453561222241 Cable Assy, Trackball Diagram: Figure 11-2 Alias No: 45356100
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 234 Cabling: Peripheral Cabling Diagrams Peripheral Cabling Diagrams Figure 11-1 Sony UP-895MD B/W Printer Cabling Diagram HD3 Rear I/O Panel (side view) 2275-0038 3500-1622-01 B/W printer J16 Remote In J17 JP5 UP-895MD printer (Analog) 453561227921 HD3 power I/O box (back side)
4535 612 34161 CSIP Level 1 Figure 11-2 HD3 Service Manual Page 235 Cabling: Peripheral Cabling Diagrams Sony UP-21MD Color Printer Cabling Diagram HD3 Power I/O Box 2275-0482-01 154899 989605300741 UP-21MD color printer (Analog) RM-91 Sony remote print switch HD3 Rear I/O Panel
4535 612 34161 CSIP Level 1 Figure 11-3 HD3 Service Manual Page 236 Cabling: Peripheral Cabling Diagrams Mitsubishi HS-MD3000UA/EA VCR Cabling Diagram HD3 Power I/O Box Red HS-MD3000UA/EA VCR (Analog) White 2275-0482-01 White Red HD3 Rear I/O Panel 154899 453561012981 453561228091 R-3001 VCR remote control
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 237 Cabling: System Connector Illustrations System Connector Illustrations Figure 11-4 HD3 System Connector Locations (Front Panel) Black & white printer Hard disk drive (behind panel) CD-RW drive Transducer connector (A) Transducer connector (B)
4535 612 34161 CSIP Level 1 Figure 11-5 HD3 Service Manual Page 238 Cabling: System Connector Illustrations HD3 System Connector Locations (Rear I/O Panel) RJ-45 LAN USB ports Audio out (Right) Audio out (Left) VGA Color composite video out Microphone in Foot switch Print trigger B/W composite video out S-Video (DIN) See Figure 11-10 for Rear I/O PCB internal connectors
4535 612 34161 CSIP Level 1 Figure 11-6 HD3 Service Manual Page 239 Cabling: System Connector Illustrations HD3 System Connector Locations (Power Connectors) Main power receptacle AC main power switch Power supply cable receptacle Aux power receptacle Power supply connector - Power supply - - Power I/O box (See Figure 11-7 for Power I/O PCB connectors)
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 11-7 Page 240 Cabling: System Connector Illustrations HD3 System Connector Locations (Power I/O Box Connectors) Hard drive and disk drive Xfmr B/W printer JP1 JP5 JP4 Xfmr Power supply JP3 JP2 F1 Fuse - Rear view with cover removed -
4535 612 34161 CSIP Level 1 Figure 11-8 HD3 Service Manual Page 241 Cabling: System Connector Illustrations HD3 Video Monitor PCB Cable Connector Locations CN3 See Figure 13-5 See Figure 13-5 CN1 J10 GP2 J8 GP3 J12 CN2 J11 J9 GP1 J7 Left speaker Monitor power cable (Connects to Control Module Splitter board J1) Right speaker Monitor signal cable (Connects to Control Module Splitter board J2)
4535 612 34161 CSIP Level 1 Figure 11-9 HD3 Service Manual Page 242 Cabling: System Connector Illustrations HD3 Control Panel PCB Cable Connector Locations (Splitter Board) LCD IF POWER LCD IF DATA J1 J2 KEY POWER KEY DATA J4 SPLITTER POWER J3 SPLITTER DATA J6 J5
4535 612 34161 CSIP Level 1 Figure 11-10 HD3 Service Manual Page 243 Cabling: System Connector Illustrations HD3 Rear I/O PCB Internal Cable Connector Locations (Side View) Rear I/O Panel PCB B/W printer BNC connnector (J16) Remote In connector (J17) USB ports (USB2) Rear of system cart (Rear I/OPanel) Power connector (J2) (Connects to PCC J18) See Figure 11-5 for Rear I/O PCB external connectors
4535 612 34161 CSIP Level 1 Figure 11-11 HD3 Service Manual Page 244 Cabling: System Connector Illustrations HD3 PCC PCB Cable Connector Locations Not used (J3) J3 J6 Signal connectors (J6, J7) (Connects to Hard drive and disk drive) Not used (J12) J7 Power connector (J5) (Connects to Hard drive and disk drive) Power connector (J4) (Connects to Splitter board J3) J12 J5 J4 J18 Power connector (J18) (Connects to Rear I/O PCB J2) Signal connectors (J11, J16) (Connects to monitor GP1 and J7) J11 J16
4535 612 34161 CSIP Level 1 12 HD3 Service Manual Page 245 Change History: Introduction Change History Introduction This section summarizes the software and hardware changes associated with specific software releases. Unless noted under “Hardware Changes,” hardware changes do not always accompany a software release. See Section 13, “Configuration” for part numbers of the released software versions.
4535 612 34161 CSIP Level 1 13 HD3 Service Manual Page 246 Configuration: Introduction Configuration Introduction This section lists all of the released software version part numbers for the system, identifies the primary system PCBs, and shows where these PCBs are located in the system. When applicable, additional PCB reference information is provided.
4535 612 34161 CSIP Level 1 PCB Reference Information HD3 Service Manual Page 247 Configuration: PCB Reference Information The following conventions apply to the PCB reference information provided in this section: • PCB illustrations are provided as an aid to verifying physical integrity or matching the physical configuration of new PCBs. • Any configurable jumpers and switches found on PCBs do not require configuration by field service representatives at installation.
4535 612 34161 CSIP Level 1 Figure 13-1 HD3 Service Manual Page 248 Configuration: PCB Reference Information HD3 Primary System PCB Names and Locations (E-box) Transducer Connector assy See Figure 13-8 Backplane See Figure 13-9 FE assembly See Figure 13-11 BF board See Figure 13-12 DSC board See Figure 13-13 PCC board See Figure 13-14 BFC connector See Figure 13-10
4535 612 34161 CSIP Level 1 Figure 13-2 HD3 Service Manual Page 249 Configuration: PCB Reference Information HD3 Primary System Board Names and Locations (Rear I/O Panel) Rear I/O board See Figure 13-15
4535 612 34161 CSIP Level 1 Figure 13-3 HD3 Service Manual Page 250 Configuration: PCB Reference Information HD3 Primary System PCB Names and Locations (Power I/O Box) Power I/O board See Figure 13-16
4535 612 34161 CSIP Level 1 Figure 13-4 HD3 Service Manual Page 251 Configuration: PCB Reference Information HD3 Primary System PCB Names and Locations (Control Panel) Splitter board See Figure 13-7 Bottom half of control panel
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 252 Configuration: PCB Reference Information Video Monitor PCBs Figure 13-5 Video Monitor PCBs (Back of Monitor LCD) LCD board Compatibility Information LCD IF board
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 253 Configuration: PCB Reference Information Control Panel PCBs Figure 13-6 Compatibility Information Control Panel Interface and Keyboard PCBs (Top Half of Control Panel)
4535 612 34161 CSIP Level 1 Figure 13-7 HD3 Service Manual Page 254 Configuration: PCB Reference Information Control Panel Splitter Board (Bottom Half of Control Panel) Compatibility Information Figure 13-4
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 255 Configuration: PCB Reference Information E-box PCBs Figure 13-8 Compatibility Information Transducer Connector Assembly (TCA) - Front - - Back - Figure 13-1
4535 612 34161 CSIP Level 1 Figure 13-9 HD3 Service Manual Page 256 Configuration: PCB Reference Information Backplane Assembly Assembly Board Compatibility Information Figure 13-1
4535 612 34161 CSIP Level 1 Figure 13-10 Compatibility Information HD3 Service Manual Page 257 Configuration: PCB Reference Information Beamformer - to - Frontend Connector (BFC) - Front - - Back - Figure 13-1
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 13-11 Page 258 Configuration: PCB Reference Information Front End (FE) Assembly FE board PSA-IF PCB See Figure 14-16 Compatibility Information Figure 13-1
4535 612 34161 CSIP Level 1 Figure 13-12 HD3 Service Manual Page 259 Configuration: PCB Reference Information Beamformer (BF) Board Compatibility Information Figure 13-1
4535 612 34161 CSIP Level 1 Figure 13-13 HD3 Service Manual Page 260 Configuration: PCB Reference Information Digital Scan Converter (DSC) Board Compatibility Information Figure 13-1
4535 612 34161 CSIP Level 1 Figure 13-14 HD3 Service Manual Page 261 Configuration: PCB Reference Information PCC Board Compatibility Information Figure 13-1
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 262 Configuration: PCB Reference Information Rear I/O Panel PCB Figure 13-15 Rear I/O Panel PCB Compatibility Information Figure 13-2
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 263 Configuration: PCB Reference Information Power I/O Box PCB Figure 13-16 Power I/O Box PCB Compatibility Information Figure 13-3
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 264 Configuration: Disk Drive Settings Disk Drive Settings The jumper positions and switch settings of the drives in the HD3 system depend on the manufacturer of the drives. Hard Drive Jumpers Figure 13-17 shows typical hard drive jumper positions. Examine the drive itself for information on the correct settings. The hard drive is the only device on the primary IDE, and is usually set to MASTER or SINGLE.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 265 Configuration: Disk Drive Settings CD-RW Drive Jumpers Figure 13-18 shows typical CD-RW drive jumper positions. Set the jumper to the MASTER position on the secondary IDE.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 266 Configuration: Peripheral Settings MOD Drive Jumpers Set the MOD drive jumpers to SLAVE on the secondary IDE. Peripheral Settings The initial Philips-recommended peripheral settings for use with the HD3 system are provided in this section (“B/W Printer” on page 266, “Color Printer” on page 267, and “VCR” on page 271). B/W Printer The Sony UP-895MD has DIP switches on the back of the printer.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-2 Page 267 Configuration: Peripheral Settings UP-895MD Printer Switch Settings (Continued) Rear of Printer DIP Switches 1-12 Color Printer Down The Philips-recommended UP-21MD settings are listed in Table 13-3.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-3 Page 268 Configuration: Peripheral Settings UP-21MD Printer Settings (Continued) HD3 Default Settings1 Menus and Parameters Window: H Start: V Start: H Width: V Width: Save: Caption: PRN: Print QLT: GAMMA: PRN Speed: Load user: System Setup: LCD. Center: Baud Rate: Beep: IRE.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-3 Page 269 Configuration: Peripheral Settings UP-21MD Printer Settings (Continued) HD3 Default Settings1 Menus and Parameters Function: Auto Live: Immed. Cap.: RM2 Func.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-3 Page 270 Configuration: Peripheral Settings UP-21MD Printer Settings (Continued) HD3 Default Settings1 Menus and Parameters NTSC Settings PAL Settings OUT: Display: RBN Remain: Source: Sync on G: Moni C–R: Moni M–G: Moni Y–B: OFF OFF THRU OFF 0 0 0 OFF OFF THRU OFF 0 0 0 1. The NTSC/PAL switch on the rear of the printer is set to the video format designated on the customer order.
4535 612 34161 CSIP Level 1 VCR HD3 Service Manual Page 271 Configuration: Peripheral Settings The VCR has front/rear panel switches, displayed menu settings, and hidden menu settings. Mitsubishi HS-MD3000U/E VCR settings for use with the HD3 are given in Table 13-4, Table 13-5, and Table 13-6. NOTE All switches and internal menus settings should be set properly at the factory on VCRs shipped with new systems.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-4 Parameter Page 272 Configuration: Peripheral Settings HS-MD3000U/E VCR Control and Switch Settings NTSC Setting (MD3000U) PAL Setting (MD3000E) MIX HIFI OFF MIX HIFI OFF ON ON ON ON Front Panel Controls Monitor Audio Keylock Rear Panel Controls 75 Ohm Video 75 Ohm S-Video
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-5 Parameter Page 273 Configuration: Peripheral Settings HS-MD3000U/E VCR Displayed Menu Settings NTSC Setting PAL Setting Numeric Code (Not Displayed) (Not Displayed) (Displayed) Menu 1 Rec Tape End Tape End Tape In Tape Length VISS Time Code Rec. Time Code Disp Foot Switch Dimmer Stop Stop Stop T-120 REC OFF OFF L.E. OFF Stop Stop Stop E-180 REC OFF OFF L.E.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 13-5 Hi-Fi Audio Normal Audio In Page 274 Configuration: Peripheral Settings HS-MD3000U/E VCR Displayed Menu Settings ON MIX ON MIX 208:01 209:00 OFF (No time/ date set) 01 01 2004 00:00:00 301:00 Month Day Year Time OFF (No time/date set) 01 01 2004 00:00:00 Language Menu2 Language English (displayed) English (displayed) 001:00 Menu 31 Daylight Savings Do not set Do not set Do not set Do not set 1.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 275 Configuration: Peripheral Settings ➤ To change the VCR displayed menu settings 1. Power up the VCR. 2. Press and hold Menu for at least 2 seconds to initiate the VCR display. 3. Select items with JOG/ADJUST. Refer to Table 13-5 for displayed menu settings. 4. Select settings with FRAME/FIELD ENTER. 5. Change the settings with JOG/ADJUST. 6. Exit and save changes by pressing MENU.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 276 Configuration: Peripheral Settings ➤ To change the VCR hidden menu settings 1. Power up the VCR. 2. Press and hold Stop and Play simultaneously for at least 10 seconds to initiate the VCR display item corresponding to the functions. 3. Select settings with FRAME/FIELD ENTER. Refer to Table 13-6 for hidden menu settings. 4. Change the settings with JOG/ADJUST. 5.
4535 612 34161 CSIP Level 1 14 HD3 Service Manual Page 277 Parts: Introduction Parts Introduction This section contains general and specific parts information for the HD3 Ultrasound System. How and Where to Find a Part Number In this manual, system field-replaceable parts and cables are shown in illustrations and are listed in tables. Use the parts and cable illustrations to visually locate and identify the part you are looking for.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 278 Parts: How and Where to Find a Part Number Figure Conventions 1, 2, 3, etc See Figure 14-X Item Number The item number for each part or subassembly shown in an illustration is a hypertext cross-reference linking to the parts/cable tables containing parts descriptions and additional information. See Figure “See Figure” is a hypertext cross-reference link to a detail (subassembly) figure.
4535 612 34161 CSIP Level 1 Disassembly HD3 Service Manual Page 279 Parts: How and Where to Find a Part Number Disassembly Button The “Disassembly” button is a hypertext link to figures corresponding to a disassembly/assembly procedure. Green Arrow The green arrows found throughout the parts illustrations are used to indicate movement (direction, rotation), or point to a specific area (details, breakdowns). Parts Table Definitions Item No.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 280 Parts: Parts Ordering Information Notes/Reference Manufacturer’s part numbers, sometimes alternate part numbers, special applications, and other information pertaining to a specific part are listed in the Notes/Reference column. For top assemblies containing many replaceable parts, the applicable figure or table for further breakdown of parts is listed here.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 281 Parts: Illustrations Illustrations Figure 14-1 HD3 Ultrasound System Parts Locator Map (Front and Rear Views) SYSTEM VIEW System labeling Nameplate, Figure 14-34 Video monitor See Figure 14-3 Control panel See Figure 14-5 System enclosures See Figure 14-10 B/W printer See Figure 14-19 Rear I/O panel See Figure 14-22 E-box See Figure 14-12 Power supply See Figure 14-15 Cart (Internal) See Figure 14-11 Parts List Power I/O box See Figure 1
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-2 Page 282 Parts: Illustrations HD3 Ultrasound System Parts Locator Map (Right Side) SYSTEM VIEW System labeling Nameplate, Figure 14-34 Lift mechanism See Figure 14-26 Peripheral top deck See Figure 14-27 System enclosures See Figure 14-10 Foot switch assembly See Figure 14-31 Parts List System Casters See Figure 14-29 - Right side - End Views
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-3 Page 283 Parts: Illustrations Video Monitor Assembly PARENT VIEW LCD front panel and housing See Figure 14-4 Disassembly System View Video monitor assembly 453561221061
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-4 Page 284 Parts: Illustrations Video Monitor Assembly (LCD Front Panel and Housing) 453561222231 453561221081 Parent View System View
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-5 Page 285 Parts: Illustrations Control Panel PARENT VIEW Keyboard and trackball See Figure 14-8 Top, handle and splitter board See Figure 14-7 Shipping foam See Figure 14-9 System View Knobs and cable hooks See Figure 14-6
4535 612 34161 CSIP Level 1 Figure 14-6 HD3 Service Manual Page 286 Parts: Illustrations Control Panel (Knobs and Cable Hooks) Knob, TGC (6 plcs) Knob, rotate (2 plcs) 453561226241 (4 plcs) Parent View Screw (8 plcs) System View
4535 612 34161 CSIP Level 1 Figure 14-7 HD3 Service Manual Page 287 Parts: Illustrations Control Panel (Top, Handle and Splitter Board) 453561221091 453561232951 453561222261 453561227311 453561226121 Top Screw (11 plcs) Disassembly 453563470981 Parent View Handle Screw (2 plcs) System View 453561232941
4535 612 34161 CSIP Level 1 Figure 14-8 HD3 Service Manual Control Panel (Keyboard and Trackball) 453561221211 Disassembly Parent View 453561222251 System View Page 288 Parts: Illustrations Screw (4 plcs)
4535 612 34161 CSIP Level 1 Figure 14-9 Installation Parent View System View HD3 Service Manual Control Panel (Monitor Support Shipping Foam) Page 289 Parts: Illustrations
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-10 Page 290 Parts: Illustrations System Enclosures PARENT VIEW Screw (2 plcs) 453561227951 Screw (4 plcs) Screw (4 plcs) Panel 453561228101 453561228121 453561228141 453561228131 Screw (2 plcs) 453561228111 Disassembly System View Screw (6 plcs)
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-11 Page 291 Parts: Illustrations Cart (Internal) PARENT VIEW Lift column assembly See Figure 14-26 Peripheral bay components See Figure 14-18 Rear I/O panel assembly See Figure 14-22 Power I/O box assembly See Figure 14-23 System View E-box assembly See Figure 14-12 Cart assembly 453561228081
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-12 Page 292 Parts: Illustrations E-box Assembly PARENT VIEW E-box cooling fans See Figure 14-17 E-box rear See Figure 14-14 E-box PCBs See Figure 14-16 E-box front See Figure 14-13 Power supply and BFC board See Figure 14-15 Parent View System View E-box assembly 453561227731
4535 612 34161 CSIP Level 1 Figure 14-13 HD3 Service Manual Page 293 Parts: Illustrations Transducer Connector Assembly (TCA) and E-box Motherboard (Front Side of E-box) Screw (10 plcs) 453561216341 Disassembly Parent View Shield 453561219861 System View
4535 612 34161 CSIP Level 1 Figure 14-14 HD3 Service Manual Page 294 Parts: Illustrations E-box Boards and Power Supply Access Panel (Rear-side of E-box) 453561227741 Screw (6 plcs) Disassembly Parent View System View
4535 612 34161 CSIP Level 1 Figure 14-15 HD3 Service Manual Page 295 Parts: Illustrations Power Supply and BFC Board 453561216331 Disassembly Parent View System View 453561221131
4535 612 34161 CSIP Level 1 Figure 14-16 HD3 Service Manual Page 296 Parts: Illustrations E-box Boards 453561227981 See Figure 13-11 453561215501 453561215531 453561215541 Disassembly Parent View System View
4535 612 34161 CSIP Level 1 Figure 14-17 HD3 Service Manual Page 297 Parts: Illustrations E-box Cooling Fans 453561221151 (includes fan cable) Screw (4 plcs each fan) Disassembly Parent View System View
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-18 Peripheral Bay Components PARENT VIEW B/W printer bay See Figure 14-19 CD/Hard drive rack See Figure 14-20 Parent View System View Power transformer See Figure 14-21 Page 298 Parts: Illustrations
4535 612 34161 CSIP Level 1 Figure 14-19 HD3 Service Manual Page 299 Parts: Illustrations B/W Printer Bay 2100-1855-01 453561227911 No printer plate Installation Disassembly 453561232911 Parent View System View
4535 612 34161 CSIP Level 1 Figure 14-20 HD3 Service Manual Page 300 Parts: Illustrations Hard Drive and CD Drive Rack 453561156821 Disassembly 453561227711 Parent View 453561219871 System View
4535 612 34161 CSIP Level 1 Figure 14-21 HD3 Service Manual Page 301 Parts: Illustrations Power Transformer 453561227901 Disassembly Parent View System View
4535 612 34161 CSIP Level 1 Figure 14-22 HD3 Service Manual Page 302 Parts: Illustrations Rear I/O Panel Assembly 453561227961 453561217921 Disassembly Parent View Screw (4 plcs) System View
4535 612 34161 CSIP Level 1 Figure 14-23 HD3 Service Manual Page 303 Parts: Illustrations Power I/O Box Assembly Screw (2 plcs) 453561232931 Rear of system PCB and fuse holder See Figure 14-24 Disassembly Parent View System View Inline filter power cord and cord retainer See Figure 14-25 Screw (4 plcs)
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-24 Page 304 Parts: Illustrations Power I/O Box (PCB and Fuse Holder) Power I/O PCB 453561228071 2775-0010-01 453561232231 Parent View System View
4535 612 34161 CSIP Level 1 Figure 14-25 HD3 Service Manual Page 305 Parts: Illustrations Power I/O Box (Inline Filter Power Cord and Cord Retainer) 453561225681 453561225711 Power cord Installation Parent View System View 2975-0117-01 Screws (2 plcs)
4535 612 34161 CSIP Level 1 Figure 14-26 HD3 Service Manual Page 306 Parts: Illustrations Lift Mechanism (Mechlok Assembly and Gas Strut) 453563470971 Gas strut 453563470981 Disassembly Parent View System View
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-27 Page 307 Parts: Illustrations Peripheral Top Deck (VCR or Color Printer and MO drive) PARENT VIEW VCR Peripheral mounting plate See Figure 14-28 453561169651 453561169661 R-3001 Remote control switch See Figure 14-33 MO drive See Figure 14-30 Color printer 2100-1852-01 RM-91 Remote print switch See Figure 14-32 453561003641 Disassembly System View
4535 612 34161 CSIP Level 1 Figure 14-28 HD3 Service Manual Peripheral Mounting Plate (Uni-mount) Color printer Installation VCR Installation Disassembly Parent View System View 453561227721 Page 308 Parts: Illustrations
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-29 Page 309 Parts: Illustrations System Casters PARENT VIEW 453561221181 (2 plcs) Bolts (4 plcs each caster) Disassembly System View 453561221161 (2 plcs)
4535 612 34161 CSIP Level 1 Figure 14-30 HD3 Service Manual Page 310 Parts: Illustrations MO Drive Installation Parent View System View MO drive assembly 453561217871
4535 612 34161 CSIP Level 1 HD3 Service Manual Figure 14-31 Page 311 Parts: Illustrations Foot Switch Assembly and Adapter Cable 453561227971 453561217911 Installation System View
4535 612 34161 CSIP Level 1 Figure 14-32 HD3 Service Manual Page 312 Parts: Illustrations RM-91 Sony Color Printer Remote Control Print Switch Parent View System View RM-91 remote print switch 989605300741
4535 612 34161 CSIP Level 1 Figure 14-33 HD3 Service Manual Page 313 Parts: Illustrations R-3001 Mitsubishi VCR Wired Remote Control Parent View System View R-3001 VCR remote control 453561228091
4535 612 34161 CSIP Level 1 Figure 14-34 HD3 Service Manual Page 314 Parts: Illustrations System Labeling (HD3 System Nameplate) 453561233541 (2 plcs) System View
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 315 Parts: Parts List Parts List Table 14-1 HD3 Ultrasound System Parts List Located On Part Number Part Description Notes/Reference Figure 14-7 453561232941 Bracket, Cable Adjustment Control panel mechanical cable bracket Manufacturing No: 235-P-320A Manufacturing No: 235-P-317A-00 AC power cord retainer bracket Manufacturing No: 235-P-149D Mechanical cable used on the MeckLok assembly Figure 14-20 453561227711 Figure 14-25 2975-0117-01 Brac
4535 612 34161 CSIP Level 1 Table 14-1 Located On HD3 Service Manual Page 316 Parts: Parts List HD3 Ultrasound System Parts List (Continued) Part Number Part Description Notes/Reference Figure 14-20 453561219871 Drive, CD-RW Figure 14-20 453561156821 Drive, Hard Disk, Seagate, 80GB Figure 14-30 453561217871 Drive, MO, 1.
4535 612 34161 CSIP Level 1 Table 14-1 HD3 Service Manual Page 317 Parts: Parts List HD3 Ultrasound System Parts List (Continued) Located On Part Number Part Description Notes/Reference Figure 14-7 Figure 14-10 Figure 14-6 Figure 14-19 Figure 14-23 Figure 14-8 Figure 14-34 453561226121 453561227951 453561226241 453561227911 453561232931 453561222251 453561233541 Handle, Front, Top Handle, Rear, Power Cable Hanger, Cable, Control Panel Housing Assy, Printer Bay, Black and White Insulator, Power I/
4535 612 34161 CSIP Level 1 Table 14-1 Located On HD3 Service Manual Page 318 Parts: Parts List HD3 Ultrasound System Parts List (Continued) Part Number Figure 14-16 453561215501 Figure 14-15 453561216331 Part Description Notes/Reference PCB Assy, Beamformer (BF) PCB Assy, Beamformer Connector (BFC) Manufacturing No: BD-439-BF-0B Manufacturing No: BD-439-BFC-0A Figure 14-16 453561215531 Figure 14-13 453561216341 Figure 14-16 453561227981 PCB Assy, Digital Scan Converter (DSC) PCB Assy, Motherboar
4535 612 34161 CSIP Level 1 Table 14-1 Located On HD3 Service Manual Page 319 Parts: Parts List HD3 Ultrasound System Parts List (Continued) Part Number Figure 14-9 Part Description Notes/Reference Shipping Foam, Keyboard Manufacturing No: 364-Z-094A Slides over control panel for support of the video monitor.
4535 612 34161 CSIP Level 1 HD3 Service Manual Page 320 Parts: Peripherals Parts List Peripherals Parts List Table 14-2 Item No.
4535 612 34161 CSIP Level 1 Table 14-2 Item No.
4535 612 34161 CSIP Level 1 15 HD3 Service Manual Page 322 Transducers: Introduction Transducers Introduction This section summarizes general and parts information for the transducers that can be used with the HD3 system: • C4-2 (Table 15-1) • C5-2 (Table 15-2) • C7-3 (Table 15-3) • C9-4ec (Table 15-4) • L9-5 (Table 15-5) NOTE The customer is directed to order biopsy guides by contacting their Philips representative or an authorized distributor.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 15-1 Page 323 Transducers: Introduction C4-2 Information Parameter Specification Transducer Type Center Frequency Radius of Curvature Number of Elements Element Pitch Elevation Aperture Elevation Focus Depth Applications Philips Part Number Curved linear array 3.0 MHz 26mm 128 0.328 mm 12 mm 70.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 15-2 Page 324 Transducers: Introduction C5-2 Information Parameter Specification Transducer Type Center Frequency Radius of Curvature Number of Elements Element Pitch Elevation Aperture Elevation Focus Depth Applications Curved linear array 3.0 MHz 38.7 mm 128 0.401 mm 15.75 mm 83.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 15-3 Page 325 Transducers: Introduction C7-3 Information Parameter Specification Transducer Type Center Frequency Radius of Curvature Number of Elements Element Pitch Elevation Aperture Elevation Focus Depth Applications Curved linear array 4.5 MHz 50 mm 128 0.474 mm 11 mm 80.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 15-4 Page 326 Transducers: Introduction C9-4ec Information Parameter Specification Transducer Type Center Frequency Radius of Curvature Number of Elements Element Pitch Elevation Aperture Elevation Focus Depth Applications Endocavity curved linear array 6.5 MHz 1.0 mm 128 0.205 mm 6 mm 38.
4535 612 34161 CSIP Level 1 HD3 Service Manual Table 15-5 Page 327 Transducers: Introduction L9-5 Information Parameter Specification Transducer Type Center Frequency Radius of Curvature Number of Elements Element Pitch Elevation Aperture Elevation Focus Depth Applications Linear array 7.5 MHz 38.4 mm 128 0.3 mm 6 mm 20.