MODEL : PB1000SC1 PART : 72751 PB1000SC1 WOOD PELLET GRILL & SMOKER SAVE THESE INSTRUCTIONS! MANUAL MUST BE READ BEFORE OPERATING! ASSEMBLY AND OPERATION INSTRUCTIONS WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill.
DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
COPYRIGHT NOTICE Copyright 2017. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of, Dansons Inc. 3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.
TABLE OF CONTENTS Safety Information ........................................................... 3 Care & Maintenance........................................................ 18 Parts & Specs....................................................................... 7 Using Wood Pellet Fuel....................................................19 Assembly Preparation.......................................................8 Cooking Guidelines...........................................................
PARTS & SPECS 1 Part# Description 1 Porcelain-Coated Steel Upper Cooking Rack 2 Porcelain-Coated Cast-Iron Cooking Grids (x3) 3 Lid Stopper 4 Chimney Gasket 5 Chimney Cap Assembly 6 Chimney Stack 7 Lid Handle Bezel (x2) 8 Lid Handle 9 Flame Broiler Slider 10 Flame Broiler Main Plate 11 Hopper Assembly 12 Main Barrel 13 Grease Tray 14 Support Leg (x4) 15 Side Shelf 16 Side Shelf Handle, Grease Tray Handle (x2) 17 Tool Hook (x4) 18 Bottle Opener 19 Door Stopper 20 Door
ASSEMBLY PREPARATION Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
Installation: • Attach the cart back panel to the rear support legs of the cart, and secure the inside edges using four screws. Repeat the same installation to mount the two cart side panels to the other support legs. NOTE: Once installed, the exterior of the cart panels are flush with the support legs and bottom shelf. 4.
front. Add a cabinet door bezel on the screw, then hand-tighten the screw (from the rear) into the cabinet door handle. Continue to secure the handle by inserting a screw into the other side and tightening. • Repeat same installation for second cabinet door handle. 7. MOUNTING THE CABINET DOORS TO THE CART 7 Installation: • Align the left cabinet door with the front of the cart.
• Last, remove the two pre-mounted screws for the bottle opener, and re-install on the corner of the side shelf. Note illustration 10B. 11. MOUNTING THE SIDE SHELF 11 Installation: • Remove the four pre-mounted screws from the side of the main barrel. • From underneath, secure the side shelf to the side panel of the main barrel using the four screws previously removed. NOTE: Do not tighten any screws completely until all screws have been installed.
14. INSTALLING THE COOKING COMPONENTS 14A Parts Required: 3 1 1 1 x x x x Cooking Grids (#2) Upper Cooking Rack (#1) Flame Broiler Main Plate (#10) Flame Broiler Slider (#9) Installation: • Insert the flame broiler main plate into the main grill. Rest the flame broiler main plate on the built-in ledge (on the inside right) of the main grill that directs grease towards the grease bucket.
OPERATING INSTRUCTIONS With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces.
• HIGH TEMPERATURE (205-315°C / 401-599°F) This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for indirect or direct flame cooking. With the flame broiler open, direct flame is used to create those “blue” steaks, as well as flamekissed vegetables, garlic toast or s’mores! When the flame broiler is closed, the air circulates around the barrel, resulting in convection heat.
“P” SET COOK SET SET PROBE 1 PROBE 2 PRIME FC FC ErH 300º 250º “P” SET Indicates the desired cooking temperature. FC 225º The grill has overheated. ErR ACTUAL Temperature probe wire not connecting. ErP Power interruption while 200º in operation. noP FC No Meat Probe is connected SMOKE PROBE The plug-in connection port on the front of the Control Board is for a Meat Probe. When a meat probe is connected, OFF the the temperature is displayed on the LED Screen.
IMPORTANT: When selecting a Smoke setting after a temperature dial preset (such as preheating at high heat), the auger will continuously turn and feed pellets for four minutes. This will momentarily raise the temperature, but temperature will decrease and stabilize once the "P" setting cycle begins (approximately five to ten minutes). 2.
4. Turn the Temperature Control Dial to Smoke. This will activate the start-up cycle. The auger feed system will begin to turn, the igniter will begin to glow and the fan will supply air to the fire pot. The grill will produce smoke while the startup cycle is taking place. The pellets will have ignited once the smoke has cleared. To confirm the start-up cycle has begun properly, listen for a torchy roar, and notice some heat being produced. 5. Preheat your grill. Close the lid.
CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use. Follow these cleaning and maintenance tips to service your grill: 1. HOPPER ASSEMBLY • The hopper includes a clean-out feature to allow for ease of cleaning and change out of pellet fuel flavors.
Hopper Electric Components Once A Year Dust Out Interior, Wipe Fan Blades with Soapy Water Air Intake Vent Every 5-6 Grill Sessions Dust, Scrub Pad & Soapy Water Probes Every 2-3 Grill Sessions Scrub Pad & Soapy Water USING WOOD PELLET FUEL They appear no thicker than the eraser on the end of a pencil. People who see them for the first time think they look like rabbit food; however, there is nothing small about the heat or flavor in barbecue wood pellet fuel.
TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes, depending on the size of the protein.
TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill: 1. FOOD SAFETY • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill. This will prevent cross contamination of bacteria. Each marinade or basting sauce should have its own utensil.
TROUBLESHOOTING Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com and click SUPPORT. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.
Flashing Temperature on LCD Screen Grill Temperature Is Below 65°C /150°F Grill Temperature on SMOKE is too high "P" Setting Is Too Low Turn the temperature control dial to Smoke, push the Meat / P Button, and increase the "P" setting. When selecting a Smoke setting after a temperature control dial preset (such as preheating at high heat), the auger will continuously turn and feed pellets for four minutes.
ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB – ELECTRIC REQUIREMENTS 110-120V, 3.3AMP, 60HZ, 275W, 3-PRONG GROUNDED PLUG NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.
REPLACEMENT PARTS 1-A Part# Description 1-A Porcelain-Coated Steel Upper Cooking Rack 2-A Porcelain-Coated Cast-Iron Cooking Grids (x3) 3-A Lid Stopper 4-A Chimney Gasket 5-A Chimney Cap Assembly 6-A Chimney Stack 7-A Lid Handle Bezel (x2) 8-A Lid Handle 9-A Flame Broiler Slider 10-A Flame Broiler Main Plate 11-A Thermometer 12-A Hopper Assembly 13-A Main Barrel 14-A Grease Tray 15-A Support Leg (x4) 16-A Side Shelf 17-A Side Shelf Handle, Grease Tray Handle (x2) 18-A Too
REPLACEMENT PARTS Part# Description 1-PH Fire Pot 2-PH Auger Box Gasket 3-PH Igniter (Hot Rod) 4-PH 5-PH Auger Flighting Auger Shaft Bolt Auger Motor Shaft Lock Nut Hopper Box Housing 6-PH Pit Boss Control Board 7-PH Auger Motor 8-PH Nylon Bushing 9-PH Combustion Fan 1-PH 3-PH 11-PH 10-PH 4-PH 5-PH 9-PH 7-PH 12-PH 10-PH Auger Box Housing 11-PH Hopper Assembly / Grill Body Gasket 12-PH 2-PH 8-PH 6-PH Grill Probe WARRANTY CONDITIONS All wood pellet grills by Pit Boss, manufactured by
EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner’s manual. Any use of gas not outlined in this manual may void the warranty.
ACCESSORIES SOLD SEPARATELY Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers. ITEM DESCRIPTION ITEM DESCRIPTION GRILL COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term use. Weatherproof. Includes draw-string lock for easy tightening. BARBECUE FLOOR MAT GRILLING APRON Adjustable apron with double front pockets for grilling tools. One size. Machine washable. Easy clean, UV protected.
RECIPES CLASSIC BRISKET SAUSAGE WITH MANGO CHUTNEY Makes 4 - 6 Servings Makes 4 - 6 Servings A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, compact, and creates nice slices when carved. Ingredients: Ingredients: 1 Beef Brisket 2.2-3.6 kg / 5-8 lbs, Layer of fat is at least 0.6 cm / ¼" thick 1 bottle 75 ml / 5 tbsp 1 bottle 1 pack 375 ml / 1 1/2 c.
BBQ RIBS Suggested Wood Pellet Flavor: Hickory / Competition Makes 4 - 6 Servings Instructions: Ingredients: 1. Preheat grill, then leave or reduce slightly (204-260°C / 400-500°F) 2. Combine meat, seasoning, eggs and bread crumbs in a mixing bowl and blend together. Divide the meat into portions, and gently shape into patties to fit the buns. Make patties about 1.9 cm / ¾ inches thick. 3. Place patties on grill. Grill six minutes per side, taking care not to press down on the meat.
CORNISH HENS WITH MANDARIN RICE Suggested Wood Pellet Flavor: Mesquite / Competition Makes 4 Servings Instructions: Ingredients: 1. Soak wooden skewers in water for 1 hour. 2. Preheat grill, then reduce to 135-163°C / 275-325°F. 3. Prepare curry butter by melting butter in small pan over medium-high heat. Stir in onion, dill, curry powder and garlic powder. Cook for five minutes, then remove from heat. 4. Thread shrimp on skewers, leaving space between pieces. Lightly brush with olive oil. 5.
WHOLE SMOKED TURKEY Feeds a small army - leftovers are great! brown and crispy; internal temperature should reach 74°C/165°F. 5. Using tongs, carefully remove the upright chicken and can from the grill. Let rest for five minutes, then carefully remove the can from the cavity of the chicken. Be cautious not to spill, as the liquid will be hot. 6. Carve chicken and serve. Ingredients: 1 whole Turkey (thawed) 9-11.
IMPORTANT DO NOT RETURN PRODUCT TO STORE Dansons Inc. stands behind our authorized dealers. Many dealers stock replacement parts and accessories. We strongly suggest that if you need to order parts, options, or require service that you first consult your local dealer. Many dealers do stock current accessories, fuel and service parts. For all other questions, comments, or inquiries, please contact Dansons Inc. directly.
