A SSEMBLY INS TRUCTIONS PK 3 0 0 A SSE MB LY I N S TRUCTIO NS (www. pkg r i l l s .
GET T IN G R E A DY Carefully unpack all components. Tools needed: phillips #3 screwdriver, 4 mm hex wrench, 5 mm hex wrench www.pkgrills.com/assemblyvideos 4mm Hex Wrench 5mm Hex Wrench Philips Screwdriver A SSE M B L E C A R T STEP 1. Affix wheels to LOWER CART TUBE ASSEMBLY using two axle screws and 5mm hex wrench. Ensure axle screws are tight. 2 STEP 2. Screw two adjustable rubber feet into LOWER CART TUBE ASSEMBLY by rotating clockwise.
Birds eye view of tubes. FIG 1 (A) Top Notches IMPORTANT: CHECK TUBE ORIENTATION - The notches (A) on the top of the tube must all face inward - in the direction of the long side of the cart. See FIG. 1 for correct orientation. - Once Notches (A) are oriented correctly, the Bottom Hole (B) will align with the hole in the LOWER CART TUBE ASSEMBLY. Move to Step 4. STEP 3. Place four VERTICAL TUBES into the corner lugs of LOWER CART TUBE ASSEMBLY. See Diagram for proper orientation.
Screws STEP 4. Affix VERTICAL TUBES to LOWER CART TUBE ASSEMBLY using provided hex screws and 4mm hex wrench. Do not fully tighten. STEP 5. Place UPPER CART TUBE ASSEMBLY on top of the four VERTICAL TUBES as shown. The SHELF should be oriented on the side opposite the wheels. Ensure the VERTICAL TUBES insert fully into the lugs of the UPPER CART TUBE ASSEMBLY carefully aligning the screw holes in the lugs with the holes in the tubes.
Screws STEP 6. Affix VERTICAL TUBES to UPPER CART TUBE ASSEMBLY using provided hex screws and 4mm hex wrench. Do not fully tighten. STEP 7. Put LOWER SHELF in place. The assembled cart should look as shown here. If so, fully tighten the eight (8) hex screws into the cart lugs. PK 3 0 0 A SSE MB LY I N S TRUCTIO NS (www. pkg r i l l s .
STEP 8. Affix SPEED RACKS to vertical bars on stand using 5mm hex wrench (8X: 5 mm X 45 mm long stainless steel machine screw, 8X: Stainless Steel Cap nuts) STEP 9. Affix LEFT SHELF to stand using 5mm hex wrench (2X: C-Clamps, 4X: 5mm X 16 mm long stainless steel countersunk machine screws) 6 ( www.p kg r ills.
B ELLY BA R STEP 1. Affix 2X BELLY BAR MOUNTS to vertical bars on stand using 5mm hex wrench (4X: 5 mm X 55 mm long stainless steel machine screw) PK 3 0 0 A SSE MB LY I N S TRUCTIO NS (www. pkg r i l l s .
STEP 2. Affix BELLY BAR WIRE to BELLY BAR SHELF using 5mm hex wrench (8X: 5mm X 18 mm long stainless steel countersunk machine screws) 8 STEP 3. Affix BELLY BAR SHELF to BELLY BAR MOUNTS using 5mm hex wrench (4X : 5mm X 18 mm long stainless steel countersunk machine screws) ( www.p kg r ills.
A SSE M B L E LOWER C A P SUL E M6 Screw STEP 1a. Attach SHELF LOCKS to LOWER CAPSULE oriented as shown using provided M6 screws and lock washers. NOTE: If provided in box, apply optional thread lock material to threads prior to fastening. Otherwise, disregard. STEP 1b. Attach VENT HANDLES to LOWER RADIAL VENTS using provided M6 screws. Handles are identical, so work interchangeably with VENTS. STEP 2.
STEP 4. Put the two VENT COVERS in place inside the LOWER CAPSULE as shown. STEP 5. Install the CHARCOAL GRATE and upper COOKING SURFACE as shown. STEP 6. Place REMOVABLE COOKING SURFACE DOOR on right side. Note that the REMOVABLE COOKING SURFACE DOOR is designed to easily hinge open and closed or to be completely removed for easy access to coals in indirect cooking scenarios. 10 ( www.p kg r ills.
A SSE M B L E U PP ER C A P SUL E STEP 1. Place the UPPER CAPSULE on the LOWER CAPSULE with hinge oriented as shown. STEP 2. Open the UPPER CAPSULE into the open position and affix the handle using a no. 3 Phillips head screwdriver and supplied screws and lock washers as shown. Securely tighten screws. PK 3 0 0 A SSE MB LY I N S TRUCTIO NS (www. pkg r i l l s .
www.pkgrills.com/assemblyvideos STEP 3. Take a picture. (It will never be this pretty again.) Fire it up. 12 ( www.p kg r ills.
