2006 Owner’s Manual 35 Express Specifications subject to change without notice. Actual boats may vary from drawings and/or photos. Copyright 2005 Pro-Line Boats Inc., PO Box 1348, Crystal River, FL 34423 All rights reserved.
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Table of Contents Page Introduction Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Owner’s Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page Alternating Current (AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page Fuel Sender & Fuel Pick Ups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Water Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Primer Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Tank and Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel / Oil Leaks . . . . . . . . . . . . . . . . . . . . . . . . . .
Page Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Starting the Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting the Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Starting the Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fueling . . . . . . . . . . . . . . . . . . . . . .
Page Appendix Helpful Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Each Time You Go On A Boat Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Once A Month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Once A Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boat Identification Information . . . . . . . . . . .
Introduction Congratulations on the purchase of your new Pro-Line Boats 35 Express sport fishing boat. Welcome into the proud family of satisfied Pro-Line owners. Every expedition lets you enjoy the outstanding features designed into every boat we construct. Your new Pro-Line is more than just a boat, it's a whole new lifestyle.
• • • • and accessories. Discuss the terms of all warranties and emphasize the importance of registering each warranty with the specific manufacturers. Repair any damages that may have occurred to the boat while the boat has been in the dealer’s possession. Provide service to Pro-Line boat owners within the locality of the dealership. Explain local and out of area service procedures during and after the warranty periods.
Yacht Certification In accordance with the National Marine Manufacturers Association (NMMA) and the American Boat and Yacht Council (ABYC), all boats larger than 26 feet in length are required to be Yacht Certified. Therefore, a per person and/or pound capacity is not assigned to vessels over 26 feet in length. It is up to the operator’s discretion to determine a safe load.
Names of dealership personnel involved with the situation Record of service performed and approximate dates When contacting Pro-Line Boats, please keep in mind that your issue will most likely be resolved at the dealership, using their facilities, equipment, personnel and/or sublet repair facilities. Note: There are items that are not covered by the Pro-Line Boats Limited Warranty, including but not limited to the following: • • • • • • • • • • Incidental and consequential damages (i.e.
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Safety Your Pro-Line boat has been constructed with safety in mind. But, remember, boating safety and the safety of your passengers is YOUR ultimate responsibility. You should fully understand the operations of your vessel as well as the basics in boating safety. Your local U.S. Coast Guard Auxiliary (USCGA) and the U.S. Power Squadrons (USPS) offer excellent safe boating classes several times a year.
• • Contact medical help. If the victim is not breathing, perform rescue breathing or approved cardiopulmonary resuscitation (CPR), as appropriate, until medical help arrives. Prompt action can mean the difference between life and death. Shut off potential sources of CO, if possible. Correct ventilation problems and/or repair exhaust problems as appropriate.
• • • • • • • • • Know where and how CO may accumulate in and around your boat. Maintain fresh air circulation throughout the boat at all times. Run exhaust blowers whenever the generator is operating. Know where your engine and generator exhaust outlets are located and keep everyone away from these areas. Never sit, teak surf or hang on the back deck or swim platform while the engines are running.
In addition, here is a list of suggested equipment you should have aboard your Pro-Line: • • • • • • • • • First aid kit and blankets Mooring lines and fenders Combination oar/boat hook Spare prop and hardware Spare fuses and bulbs Local charts and compass 2 way radio Floating key chain and spare keys Emergency food and water • • • • • • • • • Anchor and sea anchor with sufficient line Bailing device Tool kit and lubricant Spare fasteners, hose clamps and plugs Binoculars Waterproof flashlight and spare
• • The engine is turned off and the key is removed when swimmers are near the prop or using the dive platform. All passengers keep away from lines under stress in case they break and recoil. Regulations The USCG is the authority of all waterways. Local authorities enforce State Boating Regulations. You are subject to marine traffic laws and "Rules of the Road" for both federal and state waterways. Therefore, you must submit to boarding if requested by the proper authority.
Controls Controls and engine systems vary greatly from one engine manufacturer to another. Please read your engine owner’s manual carefully. Throttle & Shift Controls for Twin or Triple Ignition – Binnacle, Forward, Neutral and Reverse Gear Operation The Binnacle on the 35 Express is located on the starboard side of the console forward of the helm seat. To ensure that the Binnacle is working properly, shift the Binnacle forward to put the engine in forward gear.
Electronic Throttle & Shift Controls (Optional) Some engine packages (i.e., Mercury Verado, Mercury Opti Max DTS, etc.) include Electronic Throttle & Shift Controls. This option is also available as an option for all other engine packages. The Electronic Throttle & Shift Controls provide easier shift and throttle functions and little or no resistance. You may occasionally feel some friction at the binnacle but this can be adjusted at the binnacle per the instructions provided by the engine manufacturer.
Steering Your Pro-Line is equipped with a self-contained hydraulic steering system. When the steering wheel is turned, the helm pump pumps fluid to the steering cylinder causing it to extend or retract. Periodically, check the fluid level and fill as necessary. Beware of adding too much fluid, especially if the ambient temperature is cold because subsequent expansion could cause leaking or damage to your system. Refer to the owner’s manual that was provided by your engine manufacturer.
Tab switch is being pressed down, the port Trim Tab should be going down. Repeat the same process for the opposite side. While underway and in open water, clear of other boaters, depress the top half of the switches in halfsecond increments to achieve the desired degree of trim. To correct a starboard list, depress the top half of the port switch in small increments until the list is corrected. To avoid over trim, allow a few seconds between tab adjustments to allow the boat to respond.
To operate the Windlass, press the Windlass toggle switch to the down position to release the anchor and line. After dropping the anchor, be sure to tie the line off at one of the cleats. If you do not tie off at a cleat, the constant pull against the line could cause the windlass motor to fail. To retrieve the anchor, press the Windlass switch to the up position and carefully raise the anchor up but not allowing it to hit the boat.
Systems and Accessories Electrical System 110 Volt Outlets - GFI Protected There are 3 (three) 110 volt/ground fault interrupter (GFI) outlets installed in the cabin and power to these outlets is provided via the Cabin Outlet 1 and the Cabin Outlet 2 switches on the AC/DC panel. The Cabin Outlet 1 switch controls the outlets in the dinette area and the head area. A plastic cover that flips up for easy access protects the outlet in the head area. The Cabin Outlet 2 switch controls the outlet in the galley.
The AC panel provides power to the following: Cabin Outlet 1 Cabin Outlet 2 Refrigerator Battery Charger Coffee Maker Air Conditioner Microwave Water Heater Stove Spare If you wish to utilize the spare switch, you will need to install a switch and wiring. Before doing so, please refer to the information provided by the manufacturer of the new component to be sure that the new switch and wiring are compatible with the new component.
The TABS Unit is installed behind the storage box at the port aft corner of the transom. The remote control panel is located on the console. The switches on the control panel will vary depending upon the engine package that was selected. Twin-engine installation Switches are labeled: • Port Battery • House Battery • Starboard Battery • Parallel Triple engine installation Switches are labeled: • Port Battery • Center Battery • Starboard Battery • House Battery • Emergency Parallel T.A.B.S.
A tripped breaker will protrude or move from its set position indicating that the circuit has been overloaded. Turn off the device(s) on the circuit, then reset the breaker by pushing in once or by returning a breaker switch to the “ON” position. If the breaker does not reset or if it resets and then trips again after the device is turned back on, then a short circuit exists or your device may be damaged, overloaded, or faulty. Correct the problem and then reset the breaker.
WARNING: The switch for the blower is installed next to the AC/DC panel and should be turned on for four (4) minutes prior to starting your engines or the generator to ensure that the bilge is free from any gas fumes. The blower vents are located on the inside wings of the Euro transom/dive platform. The generator is installed in the aft area of the bilge and it can be started either direct from the generator or remotely from the AC panel in the cabin.
Starting the Generator Remotely from the AC Panel - The remote start/stop, hour meter and blower switch are all located on the starboard aft cabin wall next to the AC/DC panel. When using your optional generator to provide power to the alternating current system, the slide mechanism on the AC panel needs to be in the “Up” position in order to switch on the generator breaker.
The shore power outlet is located on the outside of the starboard wing and aft of the starboard portlight. To connect your shore power system: • • • • • Turn the shore power outlet fitting and lift it up. Plug the shore power cord into the outlet on the boat. Connect the shore power cord to the receptacle at your marina or dock. Only then should you switch the AC main breaker to “On”.
• • Middle position – All lights are off. Back/Aft position – Anchor light is on; the bow lights and gauge lights are off. 3 Cockpit Lights - Your 35 Express is equipped with cockpit/courtesy lights in the cockpit area. The lights have LED (light emitting diode) bulbs with a lifespan of approximately 10,000 hours. To activate the lights, depress the switch to the up or forward position.
10 Washdown – The washdown pump is located below the mid berth on the starboard side and is mounted on a seacock (ball valve). To activate the pump, depress the switch to the up or forward position. The washdown pump draws its water from the same seacock that the baitwell pump draws its water. To turn the pump off, depress the switch in the down position. Keep the Washdown switch in the “Off” position if the pump is not going to be used soon.
15, 16 Accessory - These switches can be used for additional dealer installed accessories. Please check the amp rating of any new component and/or additional accessory before installation. These switches are rated for 5 amps. Lighting Systems Baitwell Light The baitwell light switch is located on the switch panel and is labeled baitwell with a light symbol on the switch. To turn on the baitwell light, press the switch forward and open the baitwell lid to see if the baitwell light is on.
Cockpit Lights The cockpit lights are small circular lights located around the cockpit aft of the helm seat. Locate the 2-way cockpit light switch on the switch panel and press the switch in the forward position to turn on the 3 cockpit lights. Press the cockpit Light switch in the back or aft position to turn the lights off.
Docking Lights (Optional) The optional docking lights, which provide excellent lighting for night navigation, are mounted at the bow of the boat just below the rubrail. To operate the docking lights, press the docking lights switch, located on the switch panel for the lighting system, forward to the on position. Press the switch aft to turn the lights off. Note: With the installation of the optional tower, the docking lights are controlled by one of the 2 accessory switches on the console switch panel.
Please refer to the owner’s manual provided by the manufacturer of the compass for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the compass manufacturer’s instructions and/or recommendations. Horn The dual trumpet horn device is located on top of the fiberglass hard top. The horn switch is located on the switch panel.
Note: The speed-reading on the speedo may vary a few mph from the actual speed that the boat is traveling. Either a GPS or a radar gun can check the running speed. Temperature The temperature (temp) gauge/indicator is labeled temp and is located on the console. To verify that the temp gauge is working properly, start the engine and allow the engine to idle for a few minutes to ensure that the engine is warmed up. The indicator will light up if the engine is overheating.
Air Conditioner Return on the face of the V Berth storage area Air Conditioning Vent in the Main Salon Air Conditioning Vents in the Mid Berth Cabin & Head The breaker switch for the air conditioner is located on the AC/DC panel in the cabin. Turn the switch to the on position. Then, turn on the blower switch, which is located next to the AC/DC panel. Once both switches have been set, go to the air conditioner thermostat panel (labeled FX-1 Digital Comfort Control) located next to the AC/DC panel.
Air Conditioner System The following is a typical air conditioner installation. Some installations may vary. Located under access panel under mid-berth cushion. To maintain proper water flow to the air conditioner, check and clean the sea water strainer by unscrewing the bottom clear container. To turn off the air conditioner, press the On/Off button and hold it until the air conditioner turns off.
Please refer to the owner’s manual provided by the manufacturer of the air conditioning unit for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the air conditioner manufacturer’s instructions and/or recommendations. Note: The manufacturer of the air conditioner provides the limited warranty for the air conditioner and most associated parts.
Fresh Water Tank Fill This is a stainless steel fitting located amidships on the port gunwale. Twist the cap to open the fitting. The cap is connected to the fitting by a chain or cable so that it will not fall into the water and/or get lost. Use a garden hose to fill the fresh water tank through this fitting. Fill the tank with potable water only. City Water Hook-Up/Inlet This fitting is located on the outside of the transom on the port side.
If the fresh water system is not in going to be in use, return to the AC/DC Panel in the cabin and turn the fresh water switch to the off position. Note: If you should hear a sucking sound, you may have a leak on the inlet side of the fresh water tank. The tank is located under the hinged panel in the mid berth and there are 2 hoses connected to the top of the tank. The larger diameter hose is the water fill hose and the smaller diameter hose is the water vent hose.
All boats built since 1977 with installed toilets must have an operable approved type I, II or III MSD. Since 1980, all boats (including those built before 1977) with installed toilets must have an operable MSD. Both the U.S. Coast Guard and the Natural Resources Police can enforce MSD requirements. Check with your local authorities, Coast Guard, local marina or your dealer for the rules and/or laws that may apply specifically in your area.
Dockside Discharge – When at a marina that offers dockside discharge, the marina will provide the facilities needed to perform this operation. You will not need to use the Tank Watch system. The stainless steel fitting labeled “Waste” is located amidships on the port gunwale. Twist the cap to open the fitting and insert the hose provided by the marina into the dockside discharge waste outlet to connect to your marina’s dockside service facilities.
The 45 gallon capacity baitwell tub is located aft of the helm seat. It comes equipped with an aerator head, 2 overflow drains that allow circulation to keep bait alive, a plug for the drain and a baitwell light. Baitwell Tub/Bait Station - 45 Gallon raw water baitwell station with: Clear lid Bar soap holder Knife and pliers holder Grab rail If you find it necessary to run the baitwell pump while you are underway, you may be forcing more water than necessary up through the seacock.
the automatic float is operating properly. automatic float switch monthly. It is recommended that you check the operation of each Bilge 2 - This pump is wired to the High Water Alarm. Bilge 1 Float Switches Forward Bilge Pump w/Float Switch High Water Alarm A high water alarm switch is mounted on the console and is wired to bilge pump 2. The switch should be kept in the “Auto Alarm” position (to the left). When the automatic float switch activates bilge pump 2, the alarm will sound.
Washdown Pump and Raw Water Washdown Hose The washdown pump, which is equipped with a pressure switch, is located below the mid berth on the starboard side. This pump is mounted on a seacock (ball valve) and shares this same seacock with the baitwell pump. To turn on the washdown pump, locate the washdown switch on the instrument panel and press the switch to the forward position. If you turn on the washdown pump switch and you do not feel pressure, the seacock may not be open.
Standard 320-Gallon Fuel Tank Starboard Engine Pick-up Manufacturer’s Label Generator Pick-up Fuel Sender Port Engine Fuel Pick-up Fuel Tank Upgrade – Optional 425-Gallon Tank Fuel Sender Manufacturer’s Label Fuel Pick Ups Regardless of the fuel tank option that you have selected, you should inspect the hose connections on a regular basis.
Fuel Fill and Vent The fuel fill is a stainless steel fitting labeled “Gas” or “Fuel” and is located approximately admidships on the starboard gunwale. Twist the cap to open the fitting. The cap is connected to the fitting by a chain or cable so that it will not fall into the water and/or get lost. Be careful not to pump fuel into any other fitting on the vessel. Note: Never pump fuel into any fitting, opening or access on the boat unless it is labeled “Gas” or “Fuel”.
If you have selected the optional air conditioner system, a designated fuel water separator will also be installed on the inside of the port stringer specifically for this optional installation. Primer Bulbs There is a primer bulb (if applicable) installed for each engine and it is used to prime the fuel pump in the motor with fuel. Squeeze the primer bulb a few times until resistance is felt in order to prime.
In addition, the optional electronic components referenced in the section below are available for installation in the main cabin: Microwave Flat Screen TV Coffee Maker Sink is below the Staron lid Electric Stove Please refer to the owner’s manuals provided by the manufacturers of the components listed in this section for operational procedures and for information related to the care and maintenance of their products.
Electric Stove Your 35 Express comes equipped with an electric ceramic glass cook top with dual burners and controls. Before attempting to use the stove, please refer to the owner’s manual provided by the manufacturer of the stove for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to stove manufacturer’s instructions and/or recommendations.
Stereo – XM Upgrade (Optional) The XM upgrade can be added to the standard AM/FM stereo w/CD player and remote. The controller head unit (XM box) is located behind the AC/DC panel in the cabin. When activating your satellite service, your service provider will request that you provide them with the “Radio ID #”. You will find this 8 character ID # (alpha numeric) on the face of the XM box. Based upon the availability from our vendors, this equipment changes from time to time.
Cabin Portholes - Two portholes complete with screens are installed in the main cabin. One is located in the galley and the other is located in the head. To open the porthole window, loosen the 3 star nuts by turning them in a counter clockwise direction. Then, rotate each of the star nuts down/away from the plastic window; the window is hinged at the top. Once the star nuts are out of the way, lift the window open and away from the frame by pulling on the phalanges at the bottom of the window.
To open the windshield vent, depress and hold the switch in the up or forward position. Release the switch when the windshield vent reaches the desired position. When you are ready to close the windshield vent, depress the switch in the down position until the windshield vent has closed or reached the desired position. Once the vent has traveled to the full out or full in position, you should release the switch.
hatches in place when they are open. The latch for the cockpit storage compartment is equipped with a locking latch and comes with a set of 2 numbered keys. We recommend that you make note of the key number and keep it in a safe place. In the event that you need to replace the keys, you will not need to replace the entire lock assembly.
Access Hatch Locations Baitwell Aerator Head Baitwell Over Flow Drains Port Aft Stanchions of the Hard Top Frame Water Heater Fresh Water Fill Fresh Water Vent Port Aft Bow Rail Stanchion Battery Management System Port Thru Bolt for the Motor Bracket Starboard Engine Primer Bulb (2 Stroke Engines Only) Wiring Harness Starboard Aft Stanchions of the Hard Top Frame Fuel Fill Fuel Vent Hose Starboard Aft Bow Rail Stanchion Thru Hull Fittings for the Generator Starboard Inboard Deck Drains Transom Door
Transom Door The transom door is located on the starboard aft corner of the boat. The sliding bolt style latch secures the door in the closed position. To open the door, slide the latch starboard (to the left from inside the cockpit). The transom door should always remain closed while underway. When the boat is anchored, the transom door can be held open by the magnetic locking mechanism mounted on the inside of the door.
Bow Pulpit w/Anchor Roller Rope Locker Storage Dive Platform - Integrated w/Ladder An integrated Euro style dive platform is built into the fiberglass construction of the deck and hull and includes a stainless steel dive ladder on the port side of the transom. With the engines tilted down, passengers can move easily through the transom door and across the large dive platform for safe access to the dive ladder.
Port Side Thru Hull Locations Waste Vent – Left Fresh Water Vent - Right Transom Sink - Upper Air Conditioner Pump Out – Upper Galley Sink - Lower Aft Bilge Pumps - Middle Shower Sump – Upper Head Sink – Lower Electric Head Pump Out Inboard & Outboard Cockpit Drains - Lower Starboard Side Thru Hull Locations Fuel Vent Generator Pump Out – Upper Left Fishbox Pump – Upper Right Fwd Bilge Pump Out Inboard and Outboard Cockpit Drains - Lower Baitwell Tub – Left Baitwell Tub Overflow – Center (can be
Gunwale Trim / Rubrail A white rigid vinyl gunwale trim with a vinyl insert is installed at the juncture of the deck and hull. This durable trim provides a nice clean look and serves as somewhat of a cushion when you are docking, coming along side another vessel, etc. See the Service and Care section of this manual for cleaning recommendations. Outriggers (Optional) The outrigger installation includes a pair of outrigger bases, poles and lines.
Tower (Optional) The tower option is available only with the installation of the triple Verado engine package. The installation of the optional tower includes dual station controls. The tower requires additional support not provided by the standard hard top frame. Therefore, it is important to note that when selecting the optional tower, the hard top frame and fiberglass top are NOT the same components offered with the standard hard top frame.
For information on keeping your galley countertop looking like new, please refer to the Service and Care section of this manual, visit the manufacturer’s website at www.staron.com or refer to the information in your owner’s packet that was provided by the manufacturer of the countertop. As always, when in doubt, defer to the information provided by the manufacturer (Staron / Samsung).
Bonding System All metal components that have water either going through them or touching them are bonded to the zinc anodes on the transom of the boat. The zinc anodes should be checked periodically and changed when needed.
Operation and Performance Trim / Tilt The power trim system allows the operator to raise and lower the motors throughout an infinite number of settings between its upper and lower limits. There is a trim setting that will yield maximum speed, stability or maneuverability for every throttle setting. Refer to your engine manual for specific questions regarding the trim and tilt.
Propellers If your Pro-Line was ordered with a factory installed engine, it will have a propeller that has been performance tested to provide the best all-round performance for your engine / hull combination at sea level. In some situations, it may be desirable to re-prop your Pro-Line to enhance the desired performance needs for your area. For instance: • • • • Decreasing the pitch will enhance acceleration and power at high loads. Increasing the pitch will increase speed at light loads.
• • Check for fuel, oil and water leaks. If any leaks are found, shut down the engines and make the necessary repairs before continuing on with your voyage. Follow the break-in procedures as recommended by the engine manufacturer for your engines. Fueling Certain precautions must be observed when fueling due to the explosive nature of gasoline. Before Fueling: • • • • • • Secure the boat to the dock with adequate moorings. Turn off the engine and any equipment having spark-producing contacts.
Service and Care To enjoy trouble free use of your Pro-Line, follow the recommended procedures and instructions relating to the service and care of your boat. Failure to follow proper maintenance practices will result in shorter life of your equipment and may void your warranty. Much of the installed equipment on your Pro-Line is warranted separately. Follow the care instructions found in your owner’s packet to keep these individual warranties in force.
manufacturers today offer coatings that help protect the hull against blistering. If required, contact your Pro-Line dealer’s Service Department or another qualified service professional for further information. We recommend that your boat be cleaned often to prevent unwanted marine growth on the hull and to maintain ultimate high performance. The bottom of your boat must be kept clean. Any buildup of marine life from water will create drag and affect the boat’s performance and efficiency.
Fuel Water Separators If fuel water separators are installed on your boat, the “spin on” filter cartridges should be renewed every season at a minimum. Fuel tanks that are not kept full accumulate water faster due to condensation. Therefore, filter cartridges may need to be replaced more often depending upon usage and conditions or if motors begin to run rough. When replacing the filters for the fuel water separators, coat the rubber seal with a film of grease or oil to help prevent sticking.
Stainless Steel Stainless steel is used for bow rails and deck fittings on your Pro-Line. Stainless steel is not completely free from corrosion attack. It is NOT stain or rust proof. When used in contact with chloride salts, sulfides or other rusting metals, stainless will discolor, rust or even corrode. The degree of surface oxidation is directly affected by local atmosphere and saltwater concentrations. All metals are subject to corrosion in some environments.
Tackle Box Clean the tackle box trays and storage area using a soft cloth, warm water and a mild detergent. Windows The frames of the cabin hatches are made of cast or extruded aluminum. The lenses/windows of all 3 styles of windows (cabin hatches, cabin portholes and mid berth cabin window) are made of Lexan or tough acrylic. Clean the frames and windows with a mild soap, lukewarm water and a soft cloth. Make sure that there is no cross contamination on the cloth. Polish with a mild automobile polish.
DON’Ts • Do not drill or break through the powder-coating film unless absolutely necessary. As much as possible, fastener holes should be drilled or punched before powder-coating. • Do not use organic solvents containing esters, ketones, alcohols, aromatic compounds, glycolic ether, or halogenated hydrocarbons. • Do not use excessively alkaline or acidic cleaners. • Do not use detergents at more than 77° F. • Do not allow contact with teak cleaners.
• • • • • • • Brush off loose dirt. Hose down. Prepare a cleaning mixture of water and mild soap (Ivory Snow, Dreft or Woolite - no detergents). Water should be cold to lukewarm. Never more than 100 degrees. Use a soft bristle brush to clean. Allow soap to soak in. Rinse thoroughly. Air dry. Never apply heat to Sunbrella fabrics. If stubborn stains persist, you can use a diluted chlorine bleach/soap mixture for spot cleaning of mildew, roof run-off or other similar stains.
For additional information regarding the care and maintenance of this product, please refer to the Morbern brochure provided in your owner’s package for recommended methods to clean specific types of stains. Exterior Vinyl – Upholstered Seats and Cockpit Bolsters Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the build-up of dirt and contaminants that may permanently stain and reduce the life of the vinyl if they are not removed.
Removing Difficult Stains – Use an abrasive cleanser and a green Scotch-Brite® pad. Rub in a circular motion. Disinfecting Surfaces and Sinks - Occasionally wipe sinks and bowls with diluted household bleach (one to one bleach and water solution) to disinfect. Removing Cuts and Scratches – Sand with 400 grit (30 micron) sandpaper; restore finish with a nonabrasive cleanser and a white Scotch-Brite® pad. Any sanding and polishing should be done in a circular motion.
of spray and other harsh cleaners as they may stain, streak or dull the door surface. The outside surfaces should be cleaned with a damp cloth. To prevent damage to the operating parts inside the oven, water should not be allowed to seep into the ventilation openings. The glass tray may be cleaned with warm sudsy water or in a dishwasher.
• • Remove batteries and protect them from freezing. Trickle charge overnight once a month. Place under cover. If the boat is stored on a trailer, loosen tie-down straps and place blocks beneath axles to relieve the load on the tires. For inboard/outboard engines only, to protect your boat during transport, the following procedures were affected at the factory prior to shipping and will need to be rectified prior to launch: • • • • • Drain plugs on engine block removed. Petcocks on engine removed.
Flitz International Ltd., Waterford, WI 53185, 800-558-8611 Ivory Soap and clean warm water – no cross contamination Lysol Foaming Cleaner Works well for cleaning gelcoat, vinyl and Formica. Woody Wax Can be used on a variety of surfaces such as: • • • • Aluminum and Metals – T-Tops, tuna towers, anodized aluminum, aluminum, stainless, chrome, boat trailers, fishing gear, etc. Fiberglass and Non-Skid – Fiberglass, non-skid decks and colored Gelcoat.
Appendix Helpful Checklists Print and use these checklists, and do not operate your boat without doing the following: Each Time You Go On A Boat Trip Make sure you know where CO exhaust outlets are located on your vessel. Educate all passengers about the symptoms of CO poisoning and where CO may accumulate. When docked or rafted with another boat, be aware of exhaust emissions from the other boat. Confirm that water flows from the exhaust outlets when the engines and generator are started.
Boat Identification Information Owner: Home Port: Dealer: Boat Name: Registration Number: Hull ID Number: Boat Model: LOA: Beam: Draft: Vertical Clearance: Hull: Deck: Interior: Warranty Registration Date: Fuel Capacity (Gallons): Ignition Key #: Cabin/Head Door Key #: Other Key #: Radio Call Letters: Engine Make: Bat.
Trouble Shooting Chart PROBLEM: POSSIBLE CAUSE Poor speed or fuel economy: Wrong propeller for load or conditions. Trim is in too far. Load is too far forward or too heavy. Boat has taken on water. Marine growth on hull. Line or anchor is dragging. Fuel is stale or partially blocked. Engine is worn, out of tune or underpowered. Improper rigging. Air intake or exhaust is partially blocked. Engine cranks but will not start: Out of fuel. Filter is clogged. Fuel line kinked or fuel vent plugged.