C2000 console CONTROLLER User Reference Manual and Installation Guide
422 Atlantic Avenue Raleigh, North Carolina 27604 Phone 919 821-1323 • Fax 919 821-1325 www.pie-corp.
C2000 console CONTROLLER User Reference Manual and Installation Guide © Copyright 2001 Progressive International Electronics 2422 Atlantic Avenue Raleigh, North Carolina 27604 Phone 919 821-1323 • Fax 919 821-1325 www.pie-corp.
Copyright © 2001 Progressive International Electronics, Inc. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of Progressive International Electronics, Inc. Printed in U.S.A.
C2000 CONTENTS GENERAL INFORMATION & WARRANTY . . . . . . . . . . . . . . 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . 1 C2000 Manufacturer's Warranty . . . . . . . . . . . . . . . . 3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Display and Status Indicators . . . . . . . . . . . . . . . . . . 7 Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Installation Guidelines . . . . . . . . . . . . . . . Installation Warnings . . . . . . . . . . . . . . . . . . . . . . . Gilbarco Electronic Fuel Pumps . . . . . . . . . . . . . . . Tokheim Electronic Fuel Pumps . . . . . . . . . . . . . . . . Kraus Micon 100 Electronic Fuel Pumps . . . . . . . . . Wayne/Dresser Electronic Fuel Pumps . . . . . . . . . .
C2000 General Information & Warranty GENERAL INFORMATION & WARRANTY General Information The C2000 is an economical, full-featured console designed to provide control of up to 16 fueling positions. While most consoles can only control one type of fuel dispenser, the C2000 may be configured to run all major brand electronic and mechanical dispensers. This is accomplished through the use of configurator boxes that contain the unique circuitry required to interface to each individual dispenser.
C2000 General Information & Warranty Standard features provided by the C2000 for efficient control of your fueling dispensers include: C Full featured console which includes prepay/postpay, preset, drive-away alerts, stacked sale, cash/credit operation. C Management features including dispenser, shift and station totals, management security, prices programmed by product. C Easy to read LCD display. C Register style keyswitch for efficient operator entry.
C2000 General Information & Warranty C2000 Manufacturer's Warranty Progressive International Electronics, Inc. (SELLER) warrants to the Purchaser of the C2000 fuel control equipment manufactured by Seller against defects in material or workmanship for one (1) year from date of shipment. Seller will replace or repair defective parts or replace and issue credits to the Purchaser's account in accordance with the following Conditions of Warranty. 1.
C2000 General Information & Warranty THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATIONS AND ARE HEREBY DISCLAIMED AND EXCLUDED BY SELLER. WARNING Warning: Installation must comply with the National Electrical Code, as well as Federal, State, Local and all applicable codes. Warning: High voltages are present in this equipment.
C2000 Operation OPERATION Introduction In this section, all functions available to the cashier for operation of the C2000 are outlined. Table 1 on the following page provides brief descriptions of key functions. Also, refer to Figure 2 below for general locations of various keys, indicators and display.
C2000 Operation Active Keys PUMP KEYS Select pump number AUTHORIZE Authorize selected pump or resume a stopped pump CASH PAID Pay out the sale in cash CREDIT PAID Pay out the sale in credit VOLUME Display the volume of the sale PPG Display the price per gallon of sale A/B Toggle between the A & B sales PUMP STOP Stop an authorized pump PRINT Print a receipt CHANGE Show the change of a preset or prepay sale; also show the preset amount GRADE Set the grade for an authorization MANAGER
C2000 Operation Display and Status Indicators The LCD display provides the cashier with all sale information for the pump selected. It also provides data such as time/date and shift totals reports when using the select functions. Listed below in Table 2 are the various fields of data which may appear in the display area, along with a brief description of each field. Display Description Pump # Indicates the current/active pump #/fueling position.
C2000 Operation Figure 3: Display Layout The LEDs above each of the pump select keys are the status indicators for that particular pump/fueling position. The green LED on the left indicates call/in use. The red LED on the right indicates collect/stopped. Table 3, below, shows the various states these LEDs represent for each pump/fueling position.
C2000 Operation Sales Authorization must be made for a sale as either a Postpay, Preset Postpay, or Prepay sale. Table 4, below, describes the sequence for completing each type of authorized sale. NOTE: An actual key action is indicated by <____> Sale Type Procedure Postpay To authorize a pump for a Postpay/Fillup operation, press the appropriate key and then press the red key. To pay out the sale on the console, press the key. Press either or key.
C2000 Operation If the transaction is a stacked sale (A/B), it is important to select the correct sale with the key before the method of payment — or key — is pressed. The status indicators show the state of a transaction, such as call for service, collect, etc. (Refer to the Quick Reference Guide for general sales procedures.) Should it become necessary to stop all of the dispensers due to an emergency condition, press the large red button on the front edge of the C2000.
C2000 Operation Select Functions Listed below are the five special operator select functions, along with the key sequences required to execute them. Each key sequence begins with the operator pressing the
C2000 Operation This will scroll all of the shift totals. After exhibiting all of the totals, the display will return to the select function entry screen. If another select function is desired, it may be entered, or the select function mode may be exited by pressing the key. A similar sequence is used to print the current shift totals. By pressing the key at the Select Function prompt, a shift totals report will be printed if a printer is attached to the C2000.
C2000 Operation the Select Function menu. Press
C2000 Program & Report PROGRAM & REPORT Introduction The Program & Report Section describes the operation and resulting information provided by the C2000 program and report functions. These functions allow the manager to configure the C2000 for the specific type of operation desired and to retrieve important data collected. This management information is protected by the use of a unique Manager PIN Code (factory default — 2422).
C2000 Program & Report PIN Code Access To access C2000 program and report features, a sequence utilizing a valid PIN Code must first be entered. Access is divided into two categories — manager and operator. The manager, using a Manager PIN Code, has access to all program and report functions. Report functions (modes 10, 11, 12) are also available to the operator, who uses an Operator PIN Code. Manager and operator access are described below.
C2000 Program & Report Operator Access Access to report functions is accomplished through the entry of a valid Operator PIN Code. First, press the key. You will be prompted by the display to enter your PIN Code. Enter your Operator PIN Code on the numeric keypad. (This number, with a maximum of four digits, is stored in the C2000. Its purpose is to limit access to C2000 report data. The number 1111 is the factory default value for the Operator PIN Code.) Next, press the key.
C2000 Program & Report Mode Descriptions The sequence for manager access must be completed before programming features can be utilized through the various program modes. The sequence for either manager access or operator access allows generation of reports (Modes 10, 11 and 12). Each set of instructions for the following program and report modes assumes that the appropriate manager/operator access has already been executed and that the mode number prompt now appears in the display.
C2000 Program & Report To set the service mode, press the key to toggle between full- or self-service for the specified pump. If the dispenser is a blending dispenser, on the numeric keypad enter the amount, in percent of hose 1, to be dispensed by the selected hose. Press . Remember that any data entered on the numeric keypad will appear on the display. If the dispenser is a multi-product dispenser, then press
C2000 Program & Report the name will appear in the display. To set the Cash PPU for a product, enter the desired PPU on the numeric keypad and press the key. To set the Credit PPU for a product, enter the desired PPU on the numeric keypad and press the key. As the Cash and Credit PPUs are entered, numeric key errors may be erased by pressing the key and reentering the data. Also, Cash and Credit PPUs may be viewed by pressing the or key.
C2000 Program & Report Mode 3 — Beeper Settings (Manager only) Mode 3 is used to program single or continuous beeps for Handle, Collect and Drive-Away. (Note: The console defaults to a single beep unless set otherwise.) To enter Mode 3 from the mode number prompt, enter <3> on the numeric keypad and press . The display first will prompt for selection of the style of beep associated with a Handle/Call for Service.
C2000 Program & Report Mode 4 — Clock/Calendar (Manager only) Mode 4 allows the setting of time and date. To enter mode 4, press <4> and press . The C2000 is now in programming Mode 4. Time and date already set in the C2000 will be displayed. To change the time, enter the new time on the numeric keypad in 24 hour format. The new time will appear in the display as you enter it. Press and the time will be updated in the C2000.
C2000 Program & Report the display. Press to advance the menu. The display will now prompt an entry for correct data bit selection. Press the
C2000 Program & Report Mode 6 — Peripheral Devices (Manager only) Mode 6 enables the device(s) connected to the serial port. (The C2000 default assumes that no devices are connected to the port.) To enter Mode 6, press <6> on the numeric keypad and press . The display prompts the programmer to activate/deactivate printer. Use the key to toggle between these two selections. Next, press to advance the menu. The display will now prompt an entry for activate/deactivate register.
C2000 Program & Report Mode 7 — Print Header (Manager only) In this mode, the print header for the printer receipt is created and edited. (Note that this mode is accessible only if the printer has been enabled in Mode 6.) To enter this mode, enter <7> on the keypad and press . The display shows the beginning information for the printer header. If your header has not been programmed or has been cleared, the curser will prompt you for your first character entry.
C2000 Program & Report Print Header Character Codes 01 = end of header 10 = new line 0 48 F 70 U 85 j 106 y 121 - 45 < 96 1 49 G 71 V 86 k 107 z 122 .
C2000 Program & Report Special editing features are available for use in this mode: without entering a numeric code — The display curser will increment to the next character in the header. without entering a numeric code — The display curser will go back one character in the header. without entering a numeric code — The entire printer header will be cleared. without entering a numeric code — The printer will print the header that is programmed. — Exit Mode 7.
C2000 Program & Report Select the report number and enter it on the C2000 keypad; then press . The beginning data for the report is shown in the display. Use the following keys to scroll through the report.
C2000 Program & Report Select the report number and enter it on the C2000 keypad; then press . Data for the report will be printed. If you wish to print additional reports, select another report option. Or press to exit Mode 11. Mode 12 — Clear Resettable Totals (Manager/Operator) Mode 12 is used to reset resettable totals by clearing them to zero. Enter <12> and press to enter Mode 12. The display will show press clear.
C2000 Program & Report Mode 98 — Program Manager PIN Code (Manager only) WARNING: Care should be observed while using this mode. If the PIN Code is altered, be sure to make note of the new one and save in a safe location. remember, all access to program and report functions is accomplished via this number. Mode 98 allows the Manager PIN Code to be viewed and changed. The default Manager PIN Code is 2422. To enter Mode 98, enter <98> on the numeric keypad and press .
C2000 Installation INSTALLATION Introduction The Installation Section contains instructions for installing the C2000 to electronic fuel pump computers and to peripheral equipment (PE), such as the point of sale terminal (POS). Instructions for installing or servicing electronic fuel pumps or dispensers, and the point of sale terminals are not included in this manual. (See manufacturer's manual specific to each particular product for installation/servicing instructions.
C2000 Installation General Installation Guidelines The basic C2000 system consists of several components — the console, configurator box and cables to interconnect the components. Refer to Figure 1, which shows a typical layout of the C2000 system, including attachment to an optional printer. To begin installation, place the console at the checkout counter of the station. Note that the console has four threaded inserts on the bottom for mounting with screws to a cellular telephone stand (not provided).
C2000 Installation Installation Warnings Warning: Installation must comply with the National Electrical Code, as well as Federal, State, Local and all applicable codes. Warning: High voltages are present in this equipment. Disconnect all power before making installation to prevent personal injury or equipment damage. Warning: Do not install C2000 units in a volatile, combustible or explosive atmosphere. All C2000 units must be protected from severe vibration, extreme temperatures and excessive humidity.
C2000 Installation Gilbarco Electronic Fuel Pumps Read entire installation section before attempting to install system. Take careful note of warnings in this section before mounting C2000. Mount the C2000's configurator box on the wall or under the counter so that no cables are strained. 1. Install the Gilbarco pumps according to the Gilbarco installation instructions. Connect the pump data wires to the Gilbardo "D" box according to Gilbarco installation instructions. 2.
C2000 Installation Figure 5: Gilbarco TS1000 "D" Box Figure 6: Gilbarco Universal "D" Box 3. ‚ 34 Test all the pumps in stand-alone. Do not proceed until all pumps run in stand-alone.
C2000 4. Installation Turn all the switches in the Gilbarco "D" box to ISOLATE. Program the pump numbers into the pumps. Switch the "D" box switches for the pumps that are connected to NORMAL. NOTE: All Single Product Dispensers (SPDs) must be set for "grade 1.
C2000 Installation Tokheim Electronic Fuel Pumps Read entire installation section before attempting to install system. Take careful note of warnings in this section before mounting C2000. Mount the C2000's configurator box on the wall or under the counter so that no cables are strained. For Pumps Using Tokheim M98 Computer/Power Center: 1. Install the Model 98 Computer/Power Center box and Tokheim pumps according to Tokheim installation instructions. Pumps must work in stand-alone before proceeding.
C2000 Installation 3. Attach the C2000 pump connection cable to the connector on the Tokheim configurator box. Be sure to screwlock this connector to the Tokheim configurator box with the screws provided. 4. For systems with eight pumps or less, connect the C2000 pump connection cable directly to the Model 98 Computer/Power Center.
C2000 Installation For Pumps Using Tokheim Model 67 Connection Box: 1. Install pumps and connect wires to the Tokheim 67 connection box according to Tokheim instructions. Configure pumps as for Tokheim MIMS IV. Figure 8: Tokheim 67 Installation 2. Locate the C2000's pump connection cable. This cable has a DE9S connector with hood on one end and a round connector on the other end. 3. Connect the C2000's pump connection to the connector on the Tohkeim configurator box.
C2000 Installation Kraus Micon 100 Electronic Fuel Pumps Read entire installation section before attempting to install system. Take careful note of warnings in this section before mounting C2000. Mount the C2000's configurator box on the wall or under the counter so that no cables are strained. 1. Connect the data wires (TTC, TTP, DCC) into the pump connectors on the configurator box for the Kraus system. Refer to Figures 9, 10, and 11, as well as Table 6.
C2000 Installation Figure 10: Configurator Box for Kraus 4-Hose Systems Figure 11: Kraus Micon Pump Head ‚ 40
C2000 Installation PIN # SIGNAL 1 TTC 2 DCC 3 TTP 4 TTC 5 DCC 6 TTP 7 TTC 8 DCC 9 TTP 10 TTC 11 DCC 12 TTP PUMP # 1, 5, 9, 13 2, 6, 10, 14 4, 7, 11, 15 4, 8, 12, 16 Table 6: Kraus Connector Layout Pumps Pumps Pumps Pumps 1, 2, 3, 4 5, 6, 7, 8 9, 10, 11, 12 13, 14, 15, 16 on connector 1 on connector 2 on connector 3 on connector 4 ‚ 41
C2000 2. Installation If submerged turbine pumps are used, install the optional turbine relay box. Refer to Figure 12 below. Figure 12: Turbine Relay Box for Kraus 3. ‚ 42 Connect the wall transformer into a 115 VAC receptacle.
C2000 Installation Wayne/Dresser Electronic Fuel Pumps Read entire installation section before attempting to install system. Take careful note of warnings in this section before mounting C2000. Mount the C2000's configurator box on the wall or under the counter so that no cables are strained. 1. Install the Wayne/Dresser pumps according to the Wayne/Dresser installation instructions.
C2000 Installation 3. Test all the pumps in stand-alone. Do not proceed until all pumps run in stand-alone. 4. Turn all the switches in the Wayne/Dresser connection box to BYPASS. Program the pump numbers into the pumps. Switch the "D" box switches for the pumps that are connected into AUTO. 5. Connect the wall transformer into a 115 VAC receptacle.
C2000 Installation Bennett Electronic Fuel Pumps Read entire installation section before attempting to install system. Take careful note of warnings in this section before mounting C2000. Mount the C2000's configurator box on the wall or under the counter so that no cables are strained. 1. Connect the data wires — Orange (+) and Yellow (-) — into the pump connectors on the Bennett distribution box. Refer to Table 7 and Figure 14.
C2000 2. Installation Connect the wall transformer into a 115 VAC receptacle.
NOTES ‚ 47
NOTES ‚ 48