Datasheet

ManualsBrandsPULS ManualsAccessories for electricalML15.051

ML15.051

MiniLine

5V, 3A, SINGLE PHASE INPUT

OWER SUPPLY

 100-240V Wide Range Input

 NEC Class 2 Compliant

 Adjustable Output Voltage

 Efficiency up to 77.2%

 Compact Design, Width only 22.5mm

 Full Output Power Between -10°C and +60°C

 Large International Approval Package

 3 Year Warranty

1/21

GENERAL DESCRIPTION

A compact size, light weight, simple mounting onto the

DIN-rail and the utilization of only quality components

are what makes the MiniLine power supplies so easy to

use and install within seconds.

A rugged electrical and mechanical design as well as a

high immunity against electrical disturbances on the

mains provides reliable output power. This offers

superior protection for equipment which is connected

to the public mains network or is exposed to a critical

industrial environment.

The MiniLine series offers output voltages from 5 to

56Vdc and a power rating from 15W to 100W.

The supplementary MiniLine decoupling diode module

MLY02.100 allows building of redundant systems or to

protect against back-feed voltages.

ML15.241

ML15.121

ML15.051

ML30.100

ML30.241

Output

ML15

Summary of content (21 pages)

PAGE 1
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine POWER SUPPLY 100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efficiency up to 77.2% Compact Design, Width only 22.
PAGE 2
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Intended Use .......................................................3 Installation Requirements...................................3 AC-Input...............................................................4 DC-Input...............................................................5 Input Inrush Current ...........................................5 Output ...........................................
PAGE 3
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in aircrafts, trains and nuclear equipment where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations. 2.
PAGE 4
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 3. AC-INPUT AC input AC input range nom. Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage max. nom. typ. typ. AC 100-240V 85-264Vac 264–300Vac 300Vac 50–60Hz 59Vac 54Vac Input current (rms) Power factor *) Crest factor **) Start-up delay Rise time Turn-on overshoot typ. typ. typ. typ. typ. max. AC 100V 0.34A 0.52 3.45 630ms 10ms 100mV continuous operation < 0.5s ±6% steady-state value, see Fig.
PAGE 5
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 4. DC-INPUT DC input DC input range DC input current Turn-on voltage Shut-down voltage nom. min. typ. typ. typ. DC 110-290V 85-375Vdc 0.16A / 0.057A 80Vdc 60Vdc Instructions for DC use: a) Use a battery or similar DC source. For other sources contact PULS b) Connect +pole to L and –pole to N. c) Connect the PE terminal to an earth wire or to the machine ground. Fig.
PAGE 6
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 6. OUTPUT Output voltage Adjustment range nom. min. max. Factory setting Line regulation Load regulation Ripple and noise voltage Output capacitance Output current max. max. max. typ. nom. nom. nom. min. max. Output power Short-circuit current 5V 5-5.5V guaranteed 6V at clockwise end position of potentiometer 5.1V ±0.2%, at full load, cold unit 10mV 85-264Vac 100mV static value, 0A Æ 3A 50mVpp 20Hz to 20MHz, 50Ohm 4 800μF 3A at 5V, see Fig. 6-1 2.72A at 5.
PAGE 7
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 7. HOLD-UP TIME Hold-up Time typ. typ. AC 100V 61ms 29.5ms AC 120V 93ms 45ms AC 230V 340ms 186ms at 5V, 1.5A, see Fig. 7-1 at 5V, 3A, see Fig. 7-1 Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions Hold-up Time a 150ms b c d Zero Transition Input Voltage 125 100 a) 5V 1.5A typ. b) 5V 1.5Amin.
PAGE 8
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 8. EFFICIENCY AND POWER LOSSES Efficiency Power losses Fig. 8-1 AC 100V 75.8% 0.2W 2.3W 4.9W typ. typ. typ. typ. Efficiency vs. output current at 5V, typ. Fig. 8-2 at 5V, 3A (full load) at 0A at 5V, 1.5A (half load) at 5V, 3A (full load) Losses vs. output current at 5V, typ. 5W 78% 77 76 75 74 73 72 71 70 c b a a) 100Vac b) 120Vac c) 230Vac 0.5 1.0 1.5 2.0 4 3 2 1c b Output Current 0 2.5 3.0A Efficiency vs. input voltage at 5V, 3A, typ.
PAGE 9
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 9. FUNCTIONAL DIAGRAM Fig. 9-1 Functional diagram DC on L N PE Input Fuse & Input Filter Input Rectifier & Inrush Limiter Power Converter Output OverVoltage Protection + - Output Filter Output Voltage Regulator VOUT 10. FRONT SIDE AND USER ELEMENTS Fig.
PAGE 10
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 11. TERMINALS AND WIRING All terminals are easy to access when mounted on the panel. Input and output terminals are separated from each other (input below, output above) to help in error-free wiring. Type Solid wire Stranded wire American Wire Gauge Wire stripping length Screwdriver Recommended tightening torque Input screw terminals 0.5-6mm2 0.5-4mm2 20-10 AWG 7mm / 0.275inch 3.5mm slotted or Pozidrive No 2 1Nm, 9lb.in Output screw terminals 0.5-6mm2 0.
PAGE 11
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 13. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. The CE mark indicates conformance with EMC guideline 89/336/EEC, 93/68/EEC and 2004/108/EC and the low-voltage directive (LVD) 73/23/EWG and 2006/95/EC. A detailed EMC report is available on request.
PAGE 12
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 14. ENVIRONMENT Operational temperature *) Storage temperature Output de-rating Humidity **) Vibration sinusoidal Shock Altitude Altitude de-rating Over-voltage category -10°C to +70°C (14°F to 158°F) -40 to +85°C (-40°F to 185°F) 0.4W/°C 5 to 95% r.H. 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g 2 hours / axis 30g 6ms, 20g 11ms 3 bumps / direction, 18 bumps in total 0 to 6000m (0 to 20 000ft) Reduce output power according Fig.
PAGE 13
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 16. SAFETY FEATURES Input / output separation *) Class of protection Isolation resistance Touch current (leakage current) *) SELV PELV I II (with restrictions) > 5MOhm typ. 0.17mA typ. 0.25mA typ. 0.39mA < 0.21mA < 0.30mA < 0.
PAGE 14
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 18. APPROVALS IEC 60950-1 CB Scheme, Information Technology Equipment UL 508 LISTED E-File: E198865 Industrial Control Equipment UL 60950-1 NEC Class 2 ANSI / ISA 12.12.01-2000 CSA 22.2 No107.1-01 RECOGNIZED for the use in U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1) E-File: E137006 Information Technology Equipment, Level 3 According to NEC (National Electrical Code) Article 725-41 (4).
PAGE 15
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 21. PHYSICAL DIMENSIONS AND WEIGHT Weight DIN-Rail Installation Clearances 130g / 0.29lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the unit depth (91mm) to calculate the total required installation depth. See chapter 2 Fig. 21-1 Front view Fig. 21-2 Side view Oct. 2009 / Rev. 1.2 DS-ML15.
PAGE 16
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22. APPLICATION NOTES 22.1. PEAK CURRENT CAPABILITY Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the PowerBoost) The same situation applies, when starting a capacitive load. Branch circuits are often protected with circuit breakers or fuses.
PAGE 17
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22.3. EXTERNAL INPUT PROTECTION The unit is tested and approved for branch circuits up to 20A. An external protection is only required, if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply. If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker.
PAGE 18
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22.5. PARALLEL USE FOR REDUNDANCY Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is automatically able to support the load current without any interruption.
PAGE 19
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22.8. OPERATION ON TWO PHASES Power Supply L1 AC 240V +10% max. The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V+10%. Use a fuse or a circuit breaker to protect the N input. The N input is internally not protected and is in this case connected to a hot wire. Appropriate fuses or circuit breakers are specified in section 22.
PAGE 20
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22.10. USE IN A TIGHTLY SEALED ENCLOSURE When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In such situations, the inside temperature defines the ambient temperature for the power supply. The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
PAGE 21
ML15.051 5V, 3A, SINGLE PHASE INPUT MiniLine 22.11. MOUNTING ORIENTATIONS Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the max. allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current.