Powerware Series ® Eaton 5125 Rack-Mount UPS 5000/6000 VA User's Guide
This product is covered by one or more of the following US Patent numbers: 5177676, 6314007, 6330176, 6391489, 6483730, and 6599657.
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS Replacing the Electronics Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When to Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Replace UPS Internal Batteries . .
Chapter 1 Introduction The Eaton® 5125 uninterruptible power system (UPS) protects your sensitive electronic equipment from basic power problems such as power failures, power sags, power surges, brownouts, and line noise. Power outages can occur when you least expect it and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware — causing hours of lost productivity and expensive repairs.
INTRODUCTION S Hot‐swappable electronics module and batteries that simplify maintenance by allowing you to replace them safely without powering down the critical load. S Emergency shutdown control through the remote emergency power-off (REPO) port. S Two standard communication options with a USB port and a DB-9 serial port. S Optional X-Slot® cards with enhanced communication capabilities for increased power protection and control.
Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. DANGER This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
SAFETY WARNINGS CAUTION S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. S Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
SAFETY WARNINGS S For UPS systemer med hårdledningsudgange, skal overstrømsbeskyttelse for vekslestrømmens udgangskredsløb forsynes af andre. S For UPS systemer med hårdledningsudgange, skal egnede, nominelle afbryderkontakter for vekslestrømmens udgangskredsløb forsynes af andre. ADVARSEL S Batterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj kortslutningsstrøm. Overhold gældende forsigtighedsregler.
SAFETY WARNINGS S Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat. Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben. S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur‐ en vochtigheidregeling te worden geïnstalleerd, waar geen geleidende verontreinigingen aanwezig zijn. De omgevingstemperatuur mag 40°C niet overschrijden.
SAFETY WARNINGS VAROITUS S Tässä UPS-virtalähteessä on oma energianlähde (akut). Lähtövastakkeissa voi olla jännite, vaikka UPS-virtalähdettä ei ole kytketty verkkovirtaan. S 200–240V -malleissa lähtövastakkeissa voi säilyä jännite. Jos sovelluksen tulovirtalähde on johdotettu linjasta neutraaliin (kuten useimmissa eurooppalaisissa sovelluksissa) lähtövastakkeiden jännite on 0 V.
SAFETY WARNINGS Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement. DANGER! Cet onduleur contient des TENSIONS MORTELLES.
SAFETY WARNINGS ATTENTION! S Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant d'un courant de court-circuit haute intensité. Observez les précautions appropriées. L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler les batteries. S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité.
SAFETY WARNINGS S Um die Brand‐ oder Elektroschockgefahr zu verringern, diese USV nur in Gebäuden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren, in denen keine leitenden Schmutzstoffe vorhanden sind. Die Umgebungstemperatur darf 40°C nicht übersteigen. Die USV nicht in der Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben.
SAFETY WARNINGS AVVERTENZA S L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita possono essere sotto tensione anche quando l'UPS non è collegato all'alimentazione elettrica CA. S Nei modelli da 200–240 V è possibile che le prese d'uscita rimangano sotto tensione. Se la fonte di alimentazione in entrata dell'installazione è costituita da un collegamento linea-neutro (come accade nella maggior parte delle installazioni europee), la tensione delle prese d'uscita è pari a 0 V.
SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE.
SAFETY WARNINGS FORSIKTIG S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm. Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med kjennskap til batterier og nødvendige forholdsregler. Hold uautorisert personale borte fra batteriene. S Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av batterier. S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
SAFETY WARNINGS S Para sistemas UPS com saídas conectadas, a proteção de sobrecarga para circuitos de saída de corrente alternada deve ser fornecida por outros. S Para sistemas UPS com saídas conectadas, interruptores de desconexão devidamente qualificados para circuitos de saída de corrente alternada devem ser fornecidos por outros. PERIGO S As baterias podem oferecer risco de choque elétrico ou queimadura, ocasionados por alta tensão com possibilidade de curto-circuito. Tome as precauções adequadas.
SAFETY WARNINGS ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ S  äàííîì ÈÁÏ óñòàíîâëåíû ñîáñòâåííûå èñòî÷íèêè ýíåðãèè (áàòàðåè). Íà âûõîäíûõ ðîçåòêàõ ìîæåò áûòü íàïðÿæåíèå, äàæå åñëè ÈÁÏ íå ïîäêëþ÷åí ê ñåòè ïåðåìåííîãî òîêà. S Íà âûõîäíûõ ðîçåòêàõ ìîäåëåé ñ íàïðÿæåíèåì 200-240  ìîæåò áûòü íàïðÿæåíèå. Åñëè óñòðîéñòâî ðàññ÷èòàíî íà òèï ïîäêëþ÷åíèÿ “ôàçà-íåéòðàëü” (êàê áîëüøèíñòâî óñòðîéñòâ, èçãîòàâëèâàåìûõ â Åâðîïå), íàïðÿæåíèå íà âûõîäíûõ ðîçåòêàõ ðàâíî 0 Â.
SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SAI y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. PELIGRO Este SAI contiene VOLTAJES MORTALES.
SAFETY WARNINGS PRECAUCIÓN S Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado de servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías. S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes.
SAFETY WARNINGS S Överströmsskydd för de utgående växelströmskretsarna ska tillhandahållas av andra för UPS‐system med fasta utgångar. S Bortkopplingsswitchar med passande dimensionering för de utgående växelströmskretsarna ska tillhandahållas av andra för UPS‐system med fasta utgångar. VIKTIGT S Batterierna kan innebära en risk för elektrisk stöt eller brännskada från kortsluten starkström. Iakttag lämpliga försiktighetsåtgärder.
Chapter 3 Installation This section explains: S Equipment inspection S Rail kit installation S UPS installation, including internal batteries S Extended Battery Module (EBM) installation S Remote emergency power-off (REPO) installation Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
INSTALLATION Installation Overview Assemble the rails, UPS, and EBM in the rack (see page 21). Install the UPS internal batteries (see page 27). Are you installing optional EBMs? Yes See “Extended Battery Module Installation” on page 29. No Are you installing a REPO switch? Yes See “Remote Emergency Power-off Installation” on page 30. Yes See “Plug-Receptacle UPS Installation” on page 32. No Does the UPS have receptacles? No See “Hardwired UPS Installation” on page 34.
INSTALLATION Installing the Rail Kit The rail kit can be mounted in 48-cm (19‐inch) panel racks from 61 to 76 cm (24 to 30 inches) deep and includes: S Left and right adjustable rail assemblies S Two rear hold-down brackets S Two mounting brackets S Four U-shaped #10-32 clip nuts S Twelve hex-head screws S Four #6-32 3/8” flat-head screws NOTE Mounting rails are required for each individual cabinet.
INSTALLATION Position 15 Second Rail Position 10 Position 6 First Rail Position 1 Figure 3. Front Rail Screw Positions 3. Secure the rail to the front of the rack with two hex-head screws (see Figure 4). Front Rail Hex-Head Screws Figure 4. Securing the Front Rail 22 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
INSTALLATION 4. Using two clip nuts and two hex-head screws, attach the rail to the rear of the rack (see Figure 5 and Figure 6). The bottom rail uses positions 2 and 4 for the rear hex-head screws. If you are installing additional rails, the next rail should be placed 7 holes above the last installed screw. Position 13 Second Rail Position 11 Position 4 First Rail Position 2 Figure 5. Rear Rail Screw Positions Clip Nuts Figure 6.
INSTALLATION 5. Repeat Steps 3 and 4 for the other rail. 6. Tighten the assembly wing nuts on both rail assemblies. 7. Place the UPS on a flat, stable surface with the front of the UPS facing toward you. 8. Align the mounting brackets with the screw holes on the sides of the UPS and secure with the supplied #6-32 3/8” flat-head screws (see Figure 7). 9. If installing optional EBMs, repeat Steps 7 and 8 for each cabinet. Mounting Bracket Figure 7.
INSTALLATION CAUTION The UPS and EBM are heavy (see page 62). A minimum of two people are required to lift the cabinets into the rack. NOTE The EBMs must be installed below the UPS as shown in Figure 8. 10. Slide the UPS and any optional EBMs into the rack. 11. Secure the front of the cabinet to the rack using two hex-head screws in the top and bottom positions of each mounting bracket (see Figure 8). Repeat for each cabinet. Hex-Head Screws UPS Optional EBM Figure 8.
INSTALLATION 12. Attach the rear hold-down bracket to the rail and slide the bracket into the slots on the UPS rear panel. Repeat for the other side. Verify each rear hold-down bracket is fully seated and then tighten the wing nut. The UPS is now secured in the rack. 13. If installing optional EBMs, repeat Step 12 for each cabinet. Rear Hold-Down Bracket Figure 9. Securing the Back of the UPS 14. Continue to the following section, “Installing the UPS Internal Batteries.
INSTALLATION Installing the UPS Internal Batteries To install the battery trays into the UPS chassis: 1. Verify that the battery circuit breaker on the UPS rear panel is in the OFF position (see Figure 13 on page 29). 2. Unscrew and set aside the battery retaining bracket (see Figure 10). Battery Retaining Bracket Figure 10. Battery Retaining Bracket 3. Slide the left battery tray into the chassis. Repeat for the right battery tray. Figure 11. Installing the Battery Trays 4.
INSTALLATION 5. Align the UPS front cover (provided in the accessory kit) with the right retaining hook and front cover holes on the UPS cabinet. Insert the UPS front cover. Figure 12. Installing the UPS Front Cover 6. 28 If you are installing an optional Extended Battery Module, continue to the following section, “Extended Battery Module Installation;” otherwise, continue to “Plug-Receptacle UPS Installation” on page 32 or “Hardwired UPS Installation” on page 34.
INSTALLATION Extended Battery Module Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the optional EBM(s): 1. Verify that all battery circuit breakers are in the OFF position (see Figure 13). 2. Plug the EBM cable(s) into the battery connector(s) as shown in Figure 13. Up to four EBMs may be connected to the UPS. 3.
INSTALLATION Remote Emergency Power‐off Installation The Eaton 5125 includes a REPO port that allows power to be switched off at the UPS output from a customer-supplied switch in a remote location. The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software. Any devices that are operating on battery power are also shut down immediately.
INSTALLATION To install the REPO switch: 1. Verify that the UPS is off and disconnected from utility power. 2. Remove the REPO connector from the REPO port on the UPS rear panel (see Figure 14). 3. Connect isolated, normally‐open, dry contacts (rated to handle 60 Vdc maximum, 30 Vac RMS maximum, and 20 mA maximum) across the REPO device to Pin 1 and Pin 2 (see Figure 14). Use stranded, non‐shielded wiring, size 0.75 mm2–0.5 mm2 (18–20 AWG).
INSTALLATION Plug-Receptacle UPS Installation NOTE Do not make unauthorized changes to the UPS or accessories; otherwise, damage may occur to your equipment and void your warranty. To install a plug-receptacle UPS: 1. If you are installing power management software, connect your computer to the USB port, UPS communication port, or optional X-Slot card (see page 47). For the communication port, use only the serial cable supplied in the accessory kit. 2.
INSTALLATION 3. Plug the equipment to be protected into the appropriate UPS output receptacles (see page 51 for more information on load segments). NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 4. Verify that all load segment circuit breakers are in the ON position. 5.
INSTALLATION Hardwired UPS Installation WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. CAUTION S For UPS models with hardwired outputs, overcurrent protection for the output AC circuit(s) is to be provided by others. S For UPS models with hardwired outputs, suitably rated disconnect switches for the output AC circuit(s) are to be provided by others.
INSTALLATION To hardwire the UPS: 1. If you are installing power management software, connect your computer to the USB port, UPS communication port, or optional X-Slot card (see page 47). For the communication port, use only the serial cable supplied in the accessory kit. 2. Switch off utility power at the distribution point where the UPS will be connected. Be absolutely sure there is no power.
INSTALLATION Figure 18. UPS Terminal Block Table 1. UPS Wiring Specifications Wire Function Input Output Terminal Position UPS Wire Function 4 Input Neutral 3 Input Line 2 Output Neutral 1 Output Line Terminal Wire Size Rating* Tightening Torque 2.5–16 mm2 (14–6 AWG) 1.8 Nm (16 lb in) 2.5–16 mm2 (14–6 AWG) 1.8 Nm (16 lb in) * Use 2.0 mm2 (10 AWG) 75_C copper wire minimum. 8. Replace the terminal block cover. 9.
INSTALLATION 13. Switch all battery circuit breakers to the ON position. 14. If an emergency power-off (disconnect) switch is required by local codes, see “Remote Emergency Power-off Installation” on page 30 to install the REPO switch before powering on the UPS. 15. Switch the main utility breaker on. The indicator flashes, indicating the UPS is in Standby mode with the equipment offline. 16. Press and hold the On button for approximately three seconds.
INSTALLATION 38 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
Chapter 4 Operation This section describes: S Turning the UPS on and off S Starting the UPS on battery S Initiating the self-test S Operating modes Turning the UPS On After the UPS is connected to utility power, it enters Standby mode (the indicator flashes and the load level indicators are off). To turn on the UPS, press and hold the On button for approximately three seconds. The indicator illuminates solid and the load level indicators display the percentage of load being applied to the UPS.
OPERATION Turning the UPS Off NOTE Pressing the Off down immediately. button while the UPS is in Battery mode causes the UPS to shut To turn off the UPS: 1. Prepare your equipment for shutdown. 2. Press and hold the Off button for approximately three seconds. The indicator begins to flash. The UPS transfers to Standby mode (if utility power is available) and removes power from your equipment. 3. Unplug or remove utility power from the UPS; the UPS shuts down in 30 seconds.
OPERATION Operating Modes Eaton 5125's front panel indicates the UPS status through the UPS indicators. Figure 19 shows the UPS front panel indicators and controls. Indicator Legend Unlit Green Normal Mode Indicator (solid green) Standby Mode Indicator (flashing green) Bypass Mode Indicator (solid red) Red Flashing On Button Off Button Test/Alarm Reset Button Battery Mode Indicator Load Level Indicators Figure 19.
OPERATION Battery Mode When the UPS is operating during a power outage, the alarm beeps intermittently, the + - indicator illuminates, and the indicator flashes. When utility power returns, the UPS transfers to Normal mode operation while the battery recharges. If battery capacity becomes low while in Battery mode, the + - indicator starts flashing and the alarm becomes continuous. Immediately complete and save your work to prevent data loss and similar difficulties.
Chapter 5 Configuration When the UPS is in Configuration mode, the front panel LEDs represent the configuration options. Use the control buttons (On button, Off button, and button) to modify the UPS configuration. Figure 21 shows the LEDs and Table 2 explains the corresponding options. To reconfigure the UPS default settings: 1. Press and hold the On button and the button simultaneously for three seconds. The UPS transfers to Configuration mode.
CONFIGURATION 1 2 Press and hold the On and Alarm Reset buttons simultaneously to enter Configuration mode. Press the On button to scroll to the next option. On Button Off Button Alarm Reset Button 3 Configuration Mode LEDs Press the Off button ONCE to select the option. 4 Press the Alarm Reset button to save the setting and exit Configuration mode. Figure 21. Using Configuration Mode Table 2.
CONFIGURATION Configuration Mode LEDs Option LED Status Explanation Site Wiring Fault Alarm On Alarm sounds when the polarity of the outlet is reversed or the ground connection is missing; have a qualified electrician repair the outlet wiring. Flashing (default) Alarm DOES NOT sound when the polarity of the outlet is reversed or the ground connection is missing. On (default) Zero EBMs are configured. Flashing One of the other EBM configurations is selected. On One EBM is configured.
CONFIGURATION 46 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
Chapter 6 Additional UPS Features This section describes the: S USB port S DB-9 communication port S X-Slot cards S Load segments The Eaton 5125 UPS includes a USB port, a DB-9 communication port, and an X-Slot communication bay or card. Only one communication option may be used to monitor the UPS; they cannot operate simultaneously. USB Port The UPS can communicate with a USB-compliant computer using LanSafe® Power Management Software (v5.0.1 or higher).
ADDITIONAL UPS FEATURES DB-9 Communication Port To establish communication between the UPS and a computer, connect your computer to the UPS communication port using the supplied communication cable. When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment. If a power emergency occurs, the software initiates the saving of all data and an orderly shutdown of the equipment.
ADDITIONAL UPS FEATURES X-Slot Cards X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. NOTE If your UPS part number ends with -5507, your UPS includes the factory-installed ConnectUPSt-X Web/SNMP Card; continue to the following section, “The ConnectUPS-X Web/SNMP Card.
ADDITIONAL UPS FEATURES ConnectUPS-X Web/SNMP Card X-Slot Communication Bay Relay Interface Card Modbus Card Multi-Server Card USB Card Figure 24.
ADDITIONAL UPS FEATURES Load Segments Load segments are sets of receptacles that can be controlled by power management software, providing an orderly shutdown and startup of your equipment. For example, during a power outage, you can keep key pieces of equipment running while you turn off other equipment. This feature allows you to save battery power. See your power management software manual for details (refer to the Software Suite CD or www.eaton.com/powerquality for the latest information).
ADDITIONAL UPS FEATURES 52 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
Chapter 7 UPS Maintenance This section explains how to: S Care for the UPS and batteries S Replace the electronics module S Replace the batteries S Recycle used batteries or UPS UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust‐free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the UPS at an ambient temperature of 25°C (77°F).
UPS MAINTENANCE Replacing the Electronics Module The electronics module can be hot-swapped for easy replacement without losing power to your equipment. The UPS automatically switches to Bypass mode. Battery mode is not available; however, the utility power continues to be passively filtered by the UPS. If you prefer to remove input power to change the electronics module, see “Turning the UPS Off” on page 40. To replace the electronics module: 1. Disconnect the communication cable if installed. 2.
UPS MAINTENANCE When to Replace Batteries When the indicator flashes and the audible alarm beeps intermittently, the batteries may need replacing. Contact your service representative to order new batteries. Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode. With the hot‐swappable battery feature, UPS batteries can be replaced easily without turning the UPS off or disconnecting the load.
UPS MAINTENANCE How to Replace UPS Internal Batteries CAUTION S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull them out of the UPS. S The UPS battery trays are heavy. A minimum of two people are required to lift the battery trays into the UPS chassis. To replace the UPS internal batteries: 1. Remove the UPS front cover by pulling on both ends (pull harder on the left side and lift the front cover off the right retaining hook). Figure 28.
UPS MAINTENANCE 3. Pull the battery trays out onto a flat, stable surface. See “Recycling the Used Battery or UPS” on page 59 for proper disposal. Figure 30. Removing the Battery Trays 4. Slide the left battery tray into the chassis. Repeat for the right battery tray. 5. Reinstall the battery retaining bracket removed in Step 2. 6. Replace the UPS front cover. How to Replace Extended Battery Modules CAUTION The Extended Battery Module (EBM) is heavy (see page 62).
UPS MAINTENANCE 5. Plug the EBM cable into the UPS as shown in Figure 31. For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 6. Remove the breaker tie from the circuit breaker on all EBMs. 7. Switch all battery circuit breakers to the ON position. Battery Circuit Breaker UPS UPS Battery Connector ON EBM Cable OFF EBM EBM Battery Connectors EBM Battery Circuit Breakers Figure 31.
UPS MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. WARNING S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
UPS MAINTENANCE 60 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
Chapter 8 Specifications This section provides the following specifications: S Model list S Electrical input and output S Weights and dimensions S Environmental and safety S Battery Table 4.
SPECIFICATIONS Table 5. Electrical Input and Output Nominal Voltage PW5125 5000 and PW5125 6000 HW: 200/208, 220, 230, 240V selectable PW5125 6000i: 220, 230, 240V selectable Voltage Range 160–288V nominal Nominal Frequency 50/60 Hz auto-sensing Frequency Range 50 Hz: 46–54 Hz ±4% 60 Hz: 56–64 Hz ±4% Noise Filtering MOVs and line filter for normal and common mode noise Input Power Factor >0.
SPECIFICATIONS Table 7.
SPECIFICATIONS Table 9.
Chapter 9 Troubleshooting This section explains: S UPS alarms and conditions S How to silence an alarm S Service and support Audible Alarms and UPS Conditions The UPS has an audible alarm feature to alert you of potential power problems. Use Table 10 to determine and resolve the UPS alarms and conditions. Indicator Legend Unlit Green Battery Service On Battery General Alarm Site Wiring Fault Red Power On Flashing On Button Off Button Alarm Reset Button Load Level Indicators Figure 32.
TROUBLESHOOTING Table 10. Troubleshooting Guide Alarm or Condition Possible Cause The indicator is not on; the The power cord is not UPS does not start. connected correctly. The indicator is flashing; power is not available at the UPS output. Check the power cord connections. The wall outlet is faulty. Have a qualified electrician test and repair the outlet. The main utility breaker is off. Verify that the main utility breaker is on. The remote emergency power-off (REPO) switch is active.
TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS is on battery due to a The UPS is powering the equipment with battery utility failure. power. Prepare your equipment for shutdown. Intermittent audible alarm The UPS is running on battery power because the input voltage is too high or too low. The UPS continues to operate on battery until the condition is corrected or the batteries are completely discharged.
TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS is in Bypass mode. The equipment is transferred to utility power. Battery mode is not available; however, the utility power continues to be passively filtered by the UPS. Check for one of the following alarms: Overtemperature, Overload, UPS Failure, or Battery Service. Power requirements exceed UPS capacity (102 to 110% for 2 minutes or >110% for 12 cycles) or the load is defective. Turn off and remove utility power from the UPS.
TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
TROUBLESHOOTING 70 Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Guide S 164201541 Rev D www.eaton.
Chapter 10 Warranty Two-Year Limited Warranty with Extension to Three-Year Limited Warranty (US and Canada) Eaton UPS Models: 3105, 5110, 5115, 5125, and 5130 WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation company (“Company”).
WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication, or incorrect installation; (d) repair or alteration not authorized in writing by Company personnel or performed by an authori
WARRANTY COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses, or labor of Company representatives outside the terms of this Warranty will be borne by the End-User.
WARRANTY WHAT THIS GUARANTY DOES NOT COVER: Any reimbursement or repair to End-User's equipment does not include reimbursement for or restoration of any data loss.
