TM Owner’s Manual Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations may not reflect exact appearance of actual product. Specifications subject to change without notice.
contents Safety Warnings..................................................................................1 Before You Begin..................................................................................2 Assembly and Set-Up....................................................................... 3-4 Before Riding........................................................................................4 Repair and Maintenance..................................................................
Before You Begin Remove contents from box. Remove the foam separators that protect the components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during shipping. Because the Dirt Rocket is 95 percent assembled and packed at the factory, there should not be any problems, even if the box has a few scars or dents. MAKE SURE POWER SWITCH IS TURNED “OFF” BEFORE CONDUCTING ANY MAINTENANCE PROCEDURES.
Assembly and Set-Up q Attaching the Handlebars MX350 & MX400 Tools required: 6mm Allen wrench 1 Place the handlebars in the handlebar clamps. 2 Align parallel to the fork and tighten the bolts using a 6mm Allen wrench. When properly tightened, the handlebars should not move forward or back. q Attaching the Front Fender Tools required: 10mm open wrench and 5mm Allen wrench 1 Align fender with the hole in the fork and insert the bolt. Tighten securely using a 10mm open wrench and 5mm Allen wrench.
Assembly and Set-Up q Inflating the Tires Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and your purchase. Note: The pressurized air supplies found at gasoline stations are designed to inflate high-volume automobile tires. If you decide to use such an air supply to inflate your tires, first make sure the pressure gauge is working, then use very short bursts to inflate to the correct PSI.
Repair and Maintenance Turn power switch “OFF” before conducting any maintenance procedures. Check the Razor website for any updates on the latest repair and maintenance procedures. q Adjusting the Brakes Tools required: 10mm open wrench WARNING: 1 To adjust the tension, thread the brake lever adjuster in or out 1/4 to 1/2 turn until the desired brake adjustment is attained. Most adjustments are complete at this step. If brake still needs further adjustment, proceed to step 2.
Repair and Maintenance Chain Tensioner 18-3 18-4 18-5 Right Side (Throttle) 18-2 Flat Washer 18-2 18-3 M10 Flange Locknut 18-6 18-2 18-3 Left Side (Brake) 18-6 Brake Plate 18-5 Spacer 18-4 4mm Washer 4 With two 15mm open wrenches, loosen the axle. Push the chain tensioner down to loosen the chain and pull the wheel out. Note: Your hands will get greasy doing this.
Repair and Maintenance q Replacing the Fuse Amperage number 1 Remove the battery cover. 3 Remove the fuse and replace with a new one of equal amperage. Requires 30 amp fuse. Close the fuse cover and reattach the batery cover. 2 Locate the fuse box attached to the batteries. Open the fuse cover to expose the fuse.
Repair and Maintenance q Chain and Sprocket The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket rotational position. This is normal and common to all chain-driven products due to run-out tolerances of the freewheel and sprocket. The chain should be adjusted to the ideal tension with chain in the tightest spot. WARNING: To avoid a pinch or injury, keep fingers away from moving sprockets and chain. Proper chain alignment must be maintained.
Troubleshooting Guide Problem Possible Cause Solution Motor bike does not run Undercharged battery Charge the battery. A new battery should have been charged for at least 12 hours before using the motor bike for the first time and up to 12 hours after each subsequent use. Check all connectors. Make sure the charger connector is tightly plugged into the charging port, and that the charger is plugged into the wall. Make sure power flow to the wall outlet is on.
Troubleshooting Guide Problem Possible Cause Solution Sometimes the motor bike doesn’t run, but other times it does Loose wires or connectors Check all wires around the motors and all connectors to make sure they are tight. Motor or electrical switch damage Contact your local Razor authorized service center for diagnosis and repair. Charger gets warm during use Normal response to charger use No action required. This is normal for some chargers and is no cause for concern.
MX350 / MX400 Parts Keep your MX350/MX400 running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability. (Specifications subject to change without notice.) 1. Handlebar Grip (Right/Left) 7. Front Fork 14. Charger Port 2. Single Speed Twist Grip Throttle 8. Front Fender 15. Control Module Sleeve 9. Fork Cover (Right/Left) 16. Kickstand 3. Handlebar 10. Battery (2- 12V/ 7Ah) 17. Motor (24V / 250W) 4 .
SB 1918 (CALIFORNIA) DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.
Safety reminders PRE-RIDE CHECKLIST q Loose Parts q Brake q Frame, Fork and Handlebars Check and secure all fasteners before every ride. Make sure handlebar clamp bolts are locked properly in place. There should not be any unusual rattles or sounds from loose parts or broken components. If you are not sure, ask an experienced mechanic to check. Check the brake for proper function. When you squeeze the lever, the brake should provide positive braking action.