Installation Guide

Level Rail Step 1: Determine the desired rail placement and snap line
on the deck to ensure all posts are aligned properly (Fig. 1). Ensure sufcient mounting
structure exists in areas to receive posts. Install blocking where necessary. Plumb the
posts, using the shims provided, and secure all posts in place (Fig. 2).
Note: Post kits include leveling shims and rail panel attachment hardware, post mounting
hardware sold separately.
Tip: Shims can be easily cut using a wood chisel.
Tip: Post anges are manufactured to accept 3/8" diameter fasteners; be sure to use the
appropriate fasteners for your installation. Check local building codes for requirements.
Note: ALWAYS wear safety goggles!!
Step 2: Place rail panel across the opening and adjust to ensure equal
baluster spacing at each end (Figs. 3 & 4). Mark each end of the rail panel 1/4" from
post face to allow for bracket and/or weld clearance (Fig. 5). Before cutting the panel
to size, protect the rail surface from marring while cutting. The RDI RAIL CUTTING
JIG is available through your Excalibur dealer. Hold the tool rmly and place the
sole plate of your jig saw against the saw guide portion of the tool (Fig. 6), cut the
excess material from the end of the cutting tool. The tool is now tted to your saw for
consistent and repetitive use without marring the rail nish. This tool will help in ef-
fectively and accurately cutting any similarly sized rail system. Snap the cutting tool
over the rail and cut at your mark. Repeat for the remaining 3 ends (Fig. 7).
1
2 3
4
5
(Fig. 4)
(Fig. 1)
(Fig. 3)
(Fig. 2)
Step 3: Test t the rail panel. Once a proper t is ensured
all cuts must be painted prior to nal installation (Fig. 8). Set the
panel in place. Pre-drill the screw holes using a 5/32" metal drill bit.
Secure with the supplied attachment hardware (Fig. 9) (2 screws
per bracket).
Note: Rail ends may be painted with any zinc rich primer or paint.
For BLACK touch-ups, we recommend Rust-Oleum
®*
, Satin Canyon
Black, Color Code 249844. For BRONZE touch-ups, we recom-
mend Rust-Oleum
®*
, Hammered Brown, Color Code 210880.
Step 4: Place a bracket cover over
the rail next to the bracket and slide the
bracket cover toward the post until it snaps
into place (Fig. 10).
Step 5: Assemble the 2 piece post trim cover by
inserting one fastener in each trim half (Fig. 11). Snap
these in place (Fig. 12) concealing the post ange.
(Fig. 11)
(Fig. 10)
(Fig. 7)
(Fig. 9)
(Fig. 8)
(Fig. 12)
(Fig. 5)
(Fig. 6)
RDI METAL WORKS
EXCALIBUR
INSTALLATION INSTRUCTIONS

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