Total Vehicle Management System TVMS1280
THE REDVISION TOTAL VEHICLE MANAGEMENT SYSTEM The RedVision Total Vehicle Management System (TVMS) sets an unprecedented level of automation in the recreational vehicle industry by allowing users to control multiple on-board devices with one easy to use system. RedVision acts as a central hub that connects devices and displays vital information for the vehicle and its on-board accessories.
8. 9. 10. 11. 12. 13. 1. 2. 3. 4. 5. 6. 7. NEVER SMOKE OR ALLOW A SPARK OR FLAME NEAR A BATTERY AS THESE MAY CAUSE THE BATTERY TO EXPLODE. TO REDUCE THE RISK OF A SPARK NEAR A BATTERY WHEN CONNECTING THE BATTERY INSTALLED IN A VEHICLE TO THE TVMS, ALWAYS DO THE FOLLOWING: Wire the Output Connector before connecting it to the Distribution Box. During connection of the unit, the Battery Output (positive) must be connected first, followed by the Ground (chassis) terminal.
CONTENTS Table of Contents Warnings & Safety Instructions 1 Features and Benefits 4 1. Introduction 5 1.1 Kit Contents 5 1.2 Specifications 6 1.3 Compatible Devices 6 1.4 Dimensions 7 9 2. Installation Guide 2.1 System Layout 9 2.2 Mounting Instructions 10 2.3 DC Cable Size Requirements 14 2.4 Digital I/Os 15 2.5 Fuses 16 2.6 Battery & Charger Connection 18 2.7 Temperature Sensors 20 2.8 R-Bus Connection 21 2.9 Water Level Sensors 23 2.
FEATURES AND BENEFITS Why use RedVision? • Integration service provided to OEM’s to make the most of the product and our manufacturing experience • Configurable software to meet the specification of different vehicles • Differentiation against lower cost, lower tech, competitors • REDARC reliability, warranty, and after sales service Customer Benefits of RedVision • Modern, user friendly interface • Wireless information and control from mobile device • Easy to understand simple system layout • Feature expan
1 INTRODUCTION 1.1 Kit Contents Distribution Box (TVMS1280-DB): Qty Part 1 Distribution box 1 Fuse cover panel (fitted) 1 Fuse puller tool (fitted) 1 80A midi fuse 1 Midi fuse holder 2 50A midi fuses (fitted) 4 Crimp terminals for fuse holder 1 0.5m R-Bus Cable 1 3m Inverter Remote Cable 1 R-Bus Terminator 2 Temperature Sensors 6 Power cable mating connectors 1 Digital I/O mating connector Display (DISP4300): Qty 1 1 1 1 1 Part 4.
1 INTRODUCTION 1.2 Specifications Compliance Safety General Specifications Operating Temperature Storage Temperature Dimensions (see pages 7-8) Environemntal Protection Product Weight Warranty Electrical Specifications System Voltage Maximum Charger Current Maximum Battery Current No. Switched Circuits 1.3 IEC60335 Distribution Box Display -20°C to 60°C -20°C to 75°C -40°C to 85°C -40°C to 85°C 385 x 138 x 58mm 178 x 108 x 26mm IP30 Splash Resistant 2.0kg 0.
INTRODUCTION 1.4 Dimensions Ø6mm Ø11mm 350mm 370mm 385mm 1 71.5mm 80mm 138mm Ø6mm 28mm 27mm Figure 1.4.1 - Distribution Box Dimensions 7 2.
1 INTRODUCTION 18.5mm 178mm 11mm 107.5mm 7mm 11mm 158mm 25.5mm 39mm 103mm 96mm 91mm 6mm Optional Spacer m m .5 15mm Ø4 19mm 156mm X 4 6mm Figure 1.4.
2 INSTALLATION GUIDE 2.1 System Layout Distribution Box BMS Display Terminating Resistor T-Piece To Ignition To Alternate Trigger Signals Water Level Sensors Small Loads Large Loads Fuse Battery Sensor Fuse Temperature Sensors Auxiliary Battery Inverter Do not use this product to control safety critical devices or those that could cause harm if operated remotely (for example fume exhaust fans or lifters).
2 INSTALLATION GUIDE 2.2 Mounting Instructions The Distribution Box should be mounted as close as possible to the auxiliary battery(s) and Battery Charger to avoid voltage drop. 2.2.1 Mounting the Distribution Box The Distribution Box may be mounted in any orientation but must be mounted onto a flat, solid surface using 4 x M6 screws or bolts. Failure to adequately mount the unit, such as using adhesives to mount the unit may result in unreliable operation of the Distribution Box.
2 INSTALLATION GUIDE 2.2.2 Mounting the Display The Display should be mounted inside the vehicle (Refer to page 48 for a 1:1 cutout template). It is however acceptable to mount the Display in any convenient location, as long as it is protected from harsh environments such as being exposed to rain or severe amounts of dust or full-time direct sunlight. Spacer (optional) Display 8mm Max 4 x M4 or 8G 3.3mm Max Bezel 4.2mm Max Ensure that the Display is not mounted in vehicle head-impact zones.
2 INSTALLATION GUIDE 2.2.
2 INSTALLATION GUIDE Refer to page 48 for a 1:1 cutout template 2.2.4 Flush Mount Drill/Cut Dimensions 164 156 109 35 58 101 91 45 NOT TO SCALE Refer to page 48 for a 1:1 cutout template 132 2.2.
2 INSTALLATION GUIDE 2.3 DC Cable Size Requirements 2.3.1 Input Wire size REDARC recommends the installer use cabling between 8-4B&S automotive. Refer to the table below for further information. Connection Charger Output & Ground Auxiliary Battery Positive & Ground Terminal Size Max Cable Size Cable length <3M Cable Length >3M 16 mm² 4B&S 8B&S 6B&S 16 mm² 4B&S 6B&S 4B&S 2.3.
2 INSTALLATION GUIDE 2.4 Digital I/Os 1 2 1 3 Digital Inputs 3 Start Battery Positive Start Battery Negative 2 The Distribution Box incorporates 3 digital inputs. The digital inputs, 1 , 2 and 3 , can be configured to switch Distribution Box output loads on/off when triggered (for example, to turn off all loads except a fridge when the vehicle ignition is on).
2 INSTALLATION GUIDE 2.5 Fuses Spare Charger Fuse Override Switches 10A Max Circuit Fuses 50A Charger Fuse 30A Max Circuit Fuses Spare Fuses 2.5.
INSTALLATION GUIDE Master Override Indicator Blown Fuse Indicators Master Override switch 2 3 4 5 1 2 3 4 5 20 1 15 20 15 2 10A max circuit override switches 30A max circuit override switches Note: Fuse values may vary from those shown in this diagram, depending on individual system requirements 2.5.3 Blown Fuse Indicators A blown fuse is indicated by an illuminated indicator (white) above the blown fuse.
2 INSTALLATION GUIDE 2.6 Battery & Charger Connection 2.6.1 Battery Connection Wire the Auxiliary Battery Positive (+) to the Distribution Box through the supplied 80A MIDI fuse - this fuse should be mounted as close as practical the battery. Refer to Section 2.3 for cable sizing. Wire the distribution box Battery Ground (-) to either a suitable grounding point (i.e. chassis or earth stud) or connect directly to the GND ( ) terminal of the Manager’s battery sensor. 2.6.
2 INSTALLATION GUIDE 2.6.3 Charger Connection (BCDC) The BCDC should be mounted as close as possible to the Distribution Box. Connect the BCDC’s battery output positive (+) and Ground ( ) to the Distribution Box Charger (+) and Ground (-) connections. Refer to Section 2.3 for cable sizing. The Distribution Box includes a 50A MIDI fuse to protect the charging circuit (the maximum charging current is 40A). Refer to Section 2.5 for details.
2 INSTALLATION GUIDE 2.7 Temperature Sensors Two 3 metre temperature sensors are included with RedVision and are able to sense from -40°C to +80°C. The two supplied temperature sensors may be added to the system by simply plugging into the two sockets on the Distribution Box.
2 INSTALLATION GUIDE 2.8 R-Bus Connection (Manager 15 or 30) BMS Terminating Resistor T-Piece Battery Sensor Display 2.8.1 Connecting the RedVision R-Bus RedVision uses an R-Bus communication system to link components. 1. Use the supplied 1 metre RJ45 cable to connect the Battery Management System to either of the sockets on the Distribution Box. 2. Use the 5 metre RJ45 cable to connect the remaining socket on the Distribution Box to the Display. 3.
2 INSTALLATION GUIDE 2.8.2 A Brief guide to R-BUS and CANBUS systems R-Bus and CANBus systems include devices designed to work in a daisy-chain network. A terminating resistor must be present at each end to terminate the network. REDARC Manager 15 & 30 have this resistor built in, thus removing the need to add an extra terminating resistor to one end of the system.
2 INSTALLATION GUIDE 2.9 Water Level Sensors Up to six water level sensors may be connected to the Distribution Box. RV Electronics 5 pin tank senders The Distribution Box has direct compatibility with the following sensors from RV Electronics: • SP0004 • SP0011 • SP0028 To use, simply connect the sender directly to the distribution box inputs. Other 2-5 pin tank senders Alternatively, most 2-5 pin conductive tank sensors can be used in conjunction with an AMP-171822-5 connector (not supplied).
2 INSTALLATION GUIDE 2.10 Optional Inverter Connection To ‘REMOTE’ Socket at Rear (12V end) of Inverter REDARC’s RS-Series inverters may be connected to the Distribution Box to allow the user to monitor power consumption, output load and switch the inverter on/off, all via the Display. Note that the 350W model inverter (R-12-350RS) offers power on/off control only.
3 SYSTEM CONFIGURATION 3.1 RedVision Configurator App. 1 3 2 4 The RedVision ‘Configurator’ App allows the user to setup and/or customise their RedVision setup from the convenience of their mobile device. If this is your first time using the Configurator App, please follow the Bluetooth® pairing instuctions found in Section 4.3.1. The Configurator App.
3 SYSTEM CONFIGURATION 3.2 Configure Charger The Configure BMS (Charger) page allows you to setup the Input Trigger and Disconnect When settings for a Manager15 or Manager30 should one be connected. • The default Input trigger setting is ‘Automatic’. • The default Disconnect When setting is ‘Always’. Refer to The MANAGER instruction manual for more detail on these features. From the Main Menu: • Tap the Charger Button Tap SAVE to confirm settings. 3.
3 SYSTEM CONFIGURATION 3.4 Configure Distribution Box - Load Disconnect Settings 2 1 From the Main Menu: 1. Tap the Distribution Box Button, then 2. Tap the Load Disconnect Settings Button The Configure TVMS Disconnect page allows you to set the Disconnect Trigger for the RedVision system. First the trigger type must be chosen from the drop down ‘Disconnect When’ menu, the default Trigger Type is ‘Never’.
3 SYSTEM CONFIGURATION 3.5 Configure Distribution Box - Channels 1 2 From the Main Menu: 1. Tap the Distribution Box Button, then 2. Tap the Channels Button The Channel Settings page allows you to customise each of the connections to your RedVision Distribution Box. Simply put, you can tell RedVision what you have connected to it, and how you want RedVision to control that channel.
3 SYSTEM CONFIGURATION 3.5.1 Channel Configuration Options The Channel Configuration pages allow you to customise the specific details of each channel. Each of the different types of channel, outlined in Section 3.5, will provide slightly different options at this page. 1 2 1. Channel Details - Allows labelling of the channel, enabling of the channel and allows the channel to be given an Icon. Please ensure that ‘Channel Enabled’ is selected.
3 SYSTEM CONFIGURATION From the Channel Settings Menu: • Tap the Channel that you wish to modify There are three main Logic Configuration types that can be used: 1. Always On - This will ensure that the selected channel is Always On. This could be used for a fridge, for example, so that you don’t accidentally turn it OFF. NOTE: This setting will still be controlled by the Master Switch if enabled. 2.
3 SYSTEM CONFIGURATION 3.6 Configure Display - Soft Keys The Configure Soft Keys page allows allocation of any Output Channels (including the Inverter channel) that have ‘Channel Enabled’ selected. The 6 empty slots shown in this page on your device correspond to the same locations on the RedVIsion Display once programmed. More pages can be created and configured by tapping the ‘+’ button at the bottom of this page. 2 1 From the Main Menu: 1. Tap the Display Button, then 2.
3 SYSTEM CONFIGURATION 3.7 Configure Display - Home Screen 2 1 From the Main Menu: 1. Tap the Display Button, then 2. Tap the Home Screen Button The Home Screen Settings page allows configuration of the RedVision Display Home Screen. Home Screen Layout - This drop down menu allows selection of a number of Home Screen combinations. Choose the one that suits your setup OR displays the items that you wish to see on your Home Screen.
3 SYSTEM CONFIGURATION 3.8 Configure Display - Status Screen 1 2 3 From the Main Menu: 1. Tap the Display Button, then 2. Tap the Status Screen Button, then 3. Select your Screen or Add a new Status Screen The Status Screen Settings page allows configuration of the RedVision Display Status Screens. These are accessed by pushing the Right Arrow on the RedVision Display. There are three types of Status Screens which can be added to your Display Menu.
3 SYSTEM CONFIGURATION 3.9 Configure Display - Temperature Units 1 2 From the Main Menu: 1. Tap the Display Button, then 2. Tap the Temperature Units Button The Temperature Screen Settings page allows configuration of the RedVision Display Temperature Units. Simply select if you would like your units displayed in Celsius or Fahrenheit and hit save. Tap SAVE to confirm settings.
4 USER GUIDE 4.1 The Display Time Notification Bar Temperature indication Up/Down function Softkeys Softkeys Softkey Locked Device active indication Up/Down arrow Left/Right arrow Left/Right function Power Button The Display is the main user interface for the RedVision System. It brings information and control to one place without the need for multiple displays and control panels. It is to be mounted in the vehicle and is the base for control and display for RedVision.
4 USER GUIDE 4.1.1 Navigation The Left/Right buttons are used to navigate the pages on the centre of the screen. The Up/Down buttons are used to cycle through devices on the Home Page or to navigate through options found on other pages. The Left/Right and Up/Down functions are indicated on the screen. 4.1.2 Soft Keys The Soft Keys are used to toggle devices on/off (eg Lights, Water Pump).
4 USER GUIDE 4.1.5 Basic Screens Home Screen The Home Screen shows the system overview in the centre, with connected devices managed by Soft Keys to the left and right. The system overview shows BMS status and Water Tank levels*1. Pushing the Up/Down arrows cycles through all available devices. Pushing Left reveals the Settings menu and Right reveals the information menu.
4 USER GUIDE BMS Information The BMS information screen provides information on charge stage, current flow, State of Charge (SoC), solar input and battery status*2. The Soft Keys on the right link to performance logs for SoC/Day, SoC/ Hour and Solar Power input. The Soft Key on the left links to the Charging Source information page. Pushing the down arrow displays the Distribution Box Info. screen*3 Boost 30A 35A 5A 75W 150Wh 13.2V 25°C *2 When used with a REDARC MANAGER system.
4 USER GUIDE Inverter Information The Inverter Information screen provides information if a REDARC inverter is connected to the system. The Output Power reading shows the instantaneous output of the inverter as a proportion of the maximum possible output. The Output Voltage reading shows the instantaneous AC output voltage.
4 USER GUIDE 4.1.6 Display Settings Factory Settings Display Settings Key Sound: ON Key Backlight: ON Home Timeout: 1 min Standby Timeout: 1 min Brightness Minimum: 20% Brightness Maximum: 100% Clock Format: 12 Hour The Display Settings screen allows setup and modification of Display specific settings as outlined below. This icon will return to the Home Screen This icon links to the Screen Settings menu.
4 USER GUIDE 4.1.7 System Settings System Settings The System Settings screen allows modification of the current operating mode as well as providing information on the system and previous fault history. Each icon is described below. This icon will return to the Home Screen This icon links to the System Mode menu. This menu allows switching of the System Mode between Storage and Touring.
4 USER GUIDE 4.1.8 BMS Settings BMS Settings When a Battery Management System is connected, the system will allow setup and modification of a number of BMS settings as outlined below. This icon will return to the Home Screen This icon links to the Battery Information screen. This screen allows the user to set their battery type and size. This information is critical for the operation of the Manager product so it is important to ensure this is correct This icon links to the Charger Settings screen.
4 USER GUIDE 4.1.9 Distribution Box Settings Distribution Box This Settings screen allows setup and modification of the Distribution Box Load Disconnect feature and provides information on the Distribution Box’s channel setup. Distribution Box settings can only be changed by the system installer. This icon will return to the Home Screen This icon links to the Channel Information screen.
4 USER GUIDE 4.2 Fault Display TVMS Output Fuse blown Fault screens will be shown if either an output fuse is blown, a connected Inverter or Manager has a fault or if the unit encounters a switching fault. Fuse Faults When a fuse fault is detected (ie, a fuse is blown) the output channel will be turned off and the corresponding icon on the display will be shown in red. Additionally the LED adjacent to the fuse will illuminate as described in Section 2.5.3 Blown Fuse Indicators on page 17.
4 USER GUIDE 4.3 The RedVision App The RedVision App allows users to control multiple on-board devices from their smartphone; for example turning lights, inverter, water pumps and other loads such as televisions, electric steps and fridges on or off. It also provides the user with the ability to monitor water levels, temperature, energy (battery power) consumption and storage, with the battery information available when used with a REDARC Manager battery management system.
4 USER GUIDE 4.3.1 Bluetooth® Pairing Instructions 1. Install the RedVision or Configurator App (scan the corresponding QR code 1 or search for “REDARC” on your device’s app store) 2. On the Display, press Left, navigate to display RedVision settings & press the Bluetooth® Soft Key – this should say “Your display is ready for pairing” 2 3. Open the RedVision or Configurator App 4. On the RedVision App, if you get a “No device selected” pop-up, click “Configure” 3 .
4 USER GUIDE 4.3.2 Subsequent Connections Once a smartphone has been paired with a RedVision Display, it will automatically reconnect with that Display when the app is opened. If you have multiple Redvision Displays paired and you want to switch between which is connected to your smart phone, tap on the 3 gear symbol on the top left of the app. The available paired Displays will be shown. Select the one you want to connect to. Three Gear Symbol 4.3.
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6 TWO YEAR PRODUCT WARRANTY Over the last three decades our company has established a reputation as the power conversion specialist. A 100% Australian-owned company, we have met the needs of customers in transport and other industries through exciting, innovative thinking.
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