Installation Guide

ManualsBrandsReliaBilt ManualsBarn Door Hardware96-in Barn Door Kit

78 3/4" Track Components

Common Components

Tools Required

Tape Measure Pencil

x2 Anti-jump Block

x1 Right Stopper

x1 Left Stopper

x2 #8 (4.2mm x 25mm)

Floor Screws

x2 1/4 (6mm)

Floor Anchor

1/4" Mortise Router Head

Required for Floor-Mounted

Door Guide Installation

Level

x1 Internal

Floor-Mounted

Door Guide

x1 Optional

Wall-Mounted

Door Guide

x2 Optional

Floor-Mounted

Door Guide

96" Track Components

Cordless Drill

Phillips Screwdriver Allen KeyWrench

Speed Square

IMPORTANT: BEFORE YOU BEGIN

WHEN INSTALLING DIRECTLY INTO A

NON-CONCRETE WALL, DO NOT ATTEMPT

TO INSTALL THE TRACK SOLELY TO THE

DRYWALL OR ANY WALL SURFACE AS THIS

MAY NOT SUPPORT THE WEIGHT OF THE

TRACK AND MOUNTED DOOR.

THE TRACK MUST BE INSTALLED ONTO A

PIECE OF SOLID WOOD BLOCKING (SOLD

SEPARATELY) USING MOUNTING SCREWS

(ALSO SOLD SEPARATELY).

ENSURE THE SOLID WOOD BLOCKING IS

SECURED INTO THE STRUCTURAL

SURFACE. USE A STUD FINDER WHERE

NECESSARY TO LOCATE STUDS AND

SECURE SAFELY.

TYPICAL SOLID WOOD BLOCKING SHOULD

BE 81" (L) X 5 1/2" (H) x 7/8" (D) FOR 78 1/4"

LENGTH TRACK OR 97" (L) x 5 1/2" (H) x 7/8"

(D) FOR 96" LENGTH TRACK.

NOTE, TOP OF DOORS STRAPS CAN BE

USED WITH DOORS UP TO 1 3/4" THICK.

IF INSTALLING WITH THE INTERNAL

FLOOR-MOUNTED DOOR GUIDE, THE DOOR

MUST BE MORTISED (DADO) 1/4" WIDE X

3/4" DEEP CENTRALLY.

AN OPTIONAL WALL-MOUNTED DOOR

GUIDE AND OPTIONAL FLOOR MOUNTED

DOOR GUIDES HAVE ALSO BEEN

PROVIDED FOR NON-MORTISED DOOR

INSTALLATION.

ADDITIONAL KIT AND DOOR ACCESSORIES

ARE AVAILABLE VIA THE ACME WEBSITE.

ACCESSORIES SOLD ELSEWHERE MAY

INTERFERE WITH THE FUNCTION OF THIS

KIT AND OPERATION OF YOUR DOOR.

x2 Top of Door Strap

BD850-BR/MB/SS

(RIGHT)

BD850-BR/MB/SS

(LEFT)

BD790BD551-BR/MB/SS BD131 BD132

x5 Wall Spacer

x5 5/16 (8mm x25mm)

Anchor (Pre-mounted

to Carriage Bolt)

x6 5/16 (8mm x25mm)

Anchor (Pre-mounted

to Carriage Bolt)

x6 Wall Spacer

x1 78 3/4" Track

(5 holes)

x1 96" Track

(6 holes)

BD5000-07800-

BR/MB/SS

BD350-BR/MB/SS

BD5000-09600-

BR/MB/SS

BD350-BR/MB/SS

BD750

99161 (WALL) 99161 (FLOOR)

x5 5/16 (8mm x 60mm)

Carriage Bolt

x5 5/16 (8mm x 90mm)

Wall Screw

x6 5/16 (8mm x 60mm)

Carriage Bolt

x6 5/16 (8mm x 90mm)

Wall Screw

BD136-MB/SSBD134-MB/SS

87347

Version 05

BD101K-07800 / BD101K-09600 INSTALLATION GUIDE

BARN DOOR HARDWARE TOP OF DOOR STRAP KIT

renincorp.com

acmesystemsandhardware.com

Summary of content (6 pages)

PAGE 1
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Common Components x1 Right Stopper x1 Left Stopper BD850-BR/MB/SS (RIGHT) BD850-BR/MB/SS (LEFT) x1 Optional Wall-Mounted Door Guide x2 Optional Floor-Mounted Door Guide 99161 (WALL) 99161 (FLOOR) x2 Top of Door Strap x2 Anti-jump Block x2 #8 (4.
PAGE 2
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Step 1. Door Preparation Note, a second optional wall-mounted door guide has also been provided in this kit should you not wish to mortise your door. Mortise 1/4" wide x 3/4" deep groove centrally to the bottom of the door for use with the floor-mounted door guide. This will ensure smoothness of door travel side-to-side and will prevent the door from swinging in and out.
PAGE 3
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Step 4. CONCRETE Wall Preparation 78 3/4" (2000mm) IF INSTALLING INTO DRYWALL – PLEASE PROCEED TO STEP 7. If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening. NOTE: The 96" track features an additional hole for wider door opening sizes.
PAGE 4
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Step 7. DRYWALL Wall Preparation 78 3/4" (2000mm) When installing into drywall, a piece of 81” x 5 1/2” x 7/8” solid wood blocking is required to be mounted to the wall before proceeding with the track installation. If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening. Paint or stain the wood blocking to your desired finish.
PAGE 5
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Step 10. Hanging the Door Place the assembled door onto the secured track and tighten each anti-jump block. Ensure all parts are operating correctly by sliding the door side-to-side. 1 2 Step 11. Floor-Mounted Door Guide Installation Once the door is plumb, position the floor-mounted door guide inside the mortised door, line up close to the opening.
PAGE 6
BD101K-07800 / BD101K-09600 INSTALLATION GUIDE BARN DOOR HARDWARE TOP OF DOOR STRAP KIT Step 13. OPTIONAL Installation Floor-Mounted Door Guides Line up close to the opening, position both the floor-mounted door guides to allow the door to travel side-to-side on both sides of the door. Screw into place directly into the floor. NOTE: Measure correctly for 1 3/8" or 1 3/4" thick doors for smooth opening and closing operation. 1" (25.