336 PLUS II Adjustable Frequency AC Drive with 0.37-448 kW (0.5 - 600 HP) Firmware 1.xxx - 6.
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes New/Updated Information The information below summarizes the changes to the 1336 PLUS II User Manual since the last release.
soc–2 Notes Summary of Changes
Table of Contents Chapter 1 Information and Precautions Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Number Explanation . . . . . . . . . . . . . .
toc–ii Table of Contents Chapter 5 Start-Up Start-Up Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Information and Precautions Chapter 1 provides information on the general intent of this manual, gives an overall description of the 1336 PLUS II Adjustable Frequency AC Drive and provides a listing of key drive features. Manual Objectives This publication provides planning, installation, wiring and diagnostic information for the 1336 PLUS II Drive. To assure successful installation and operation, the material presented must be thoroughly read and understood before proceeding.
1–2 Information and Precautions General Precautions ! ! ! ! ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.
Information and Precautions 1–3 1336F – BR F30 First Position Second Position Third Position Fourth Position Fifth Position Sixth Position Bulletin Number Voltage Nominal HP Rating Enclosure Type Language Group ➀ Options Code Code Letter Voltages AQ 200-240V AC or 310V DC BR 380-480VAC or 513-620V DC CW 500-600V AC or 775V DC A 200-240V AC B 380-480V AC BP/BPR ➃ 380-480V AC (F Frame) BX Special Rating C 500-600V AC CP/CPR ➃ 500-600V AC (F Frame) Q 310V DC R 513-620V DC RX Special Rating
1–4 Information and Precautions Nameplate Location Figure 1.1 1336 PLUS II Nameplate Location 1 Refer to page 1-1 for frame reference classifications.
Chapter 2 Installation/Wiring Chapter 2 provides the information you need to properly mount and wire the 1336 PLUS II Drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. ! Mounting ATTENTION: The following information is merely a guide for proper installation.
2–2 Installation/Wiring Installation Guidelines GND AC Supply Source CAT. NO. Input Power Conditioning FREQUENCY POWER RATING PRIMARY VOLTAGE SECONDARY VOLTAGE INSULATION CLASS NO. OF PHASES VENDOR PART NO.
Installation/Wiring AC Supply Source 2–3 1336 PLUS II drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 600 volts. Refer to Table 2.A for actual interrupt ratings based on fuse or circuit breaker choice. ! ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing, use only the recommended line fuses specified in Table 2.A.
2–4 Installation/Wiring Input Power Conditioning In general, the 1336 PLUS II is suitable for direct connection to an AC line of the correct voltage. Certain conditions can exist, however, that prompt consideration of a line reactor or isolation transformer ahead of the drive. The basic rules to aid in determining whether a line reactor or isolation transformer should be considered are as follows: 1.
Installation/Wiring Input Fuses and Circuit Breakers 2–5 The 1336 PLUS II can be installed with either input fuses or an input circuit breaker. Local/national electrical codes may determine additional requirements for these installations. The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements.
2–6 Installation/Wiring Frame Table 2.A 240 Volt Input Protection Devices Drive Catalog Number 1336F- A1 F05 F07 F10 A2 F15 F20 A3 F30 F50 F75 B 007 010 015 C 020 025 030 D 040 050 060 E 075 100 125 1 2 3 4 5 6 7 8 9 Dual-Element Input Output Time Delay Non-Time Rating Rating Fuse Delay Fuse HP 0.5 0.75 1 1.5 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 125 Amps 2.8 3.5 5.4 7.3 9.7 14.3 21.3 22.6 28.0 35.0 49.0 63.0 75.0 79.0 119.0 149.0 178.0 238.0 289.0 322.0 Amps 2.3 3.0 4.5 6.0 8.0 12.0 18.0 22.
Installation/Wiring 2–7 Frame Table 2.A (continued) 480 Volt Input Protection Devices A1 A2 A3 A4 B C D E F G 1 2 3 4 5 6 7 8 9 CT Ratings VT Ratings Drive Catalog Input Output Input Number 1336F- HP Amps Amps HP Amps F05 0.5 1.3 1.1 0.5 1.4 F07 0.75 2.0 1.6 0.75 2.1 F10 1 2.6 2.1 1 2.8 F15 1.5 3.3 2.8 1.5 3.5 F20 2 4.6 3.8 2 4.8 F30 3 6.4 5.3 3 7.2 F50 5 10.0 8.4 5 10.7 F75 7.5 13.6 13.3 10 15.7 F100 10 16.4 16.1 15 22.4 F150 15 24.5 24.0 20 24.5 F200 20 28.0 27.0 20 28.0 015 15 25.0 24.
2–8 Installation/Wiring Frame Table 2.A (continued) 575 Volt Input Protection Devices CT Ratings Drive Catalog Input Number 1336F- HP Amps A4 F10 F20 F30 F50 F75 F100 F150 F200 C 025 030 040 050 060 D 075 100 125 E 150 200 250 X300 F P350 P400 G 300 350 400 450 500 600 1 2 3 4 5 6 7 8 9 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 300 350 400 450 500 600 2.4 4.8 7.2 9.6 10.0 12.0 19.0 25.0 31.0 36.0 44.0 55.0 60.0 84.0 108.0 137.0 167.0 251.0 282.0 295.0 347.0 397.0 297.
Installation/Wiring Input Devices 2–9 Starting and Stopping the Motor ! ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove AC line power to the drive. When AC power is removed, there will be a loss of inherent regenerative braking effect & the motor will coast to a stop.
2–10 Installation/Wiring Emission Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. The cable to the motor carries switched voltages and should be routed well away from sensitive equipment. The ground conductor of the motor cable should be connected to the drive ground (PE) terminal directly.
Installation/Wiring Grounding 2–11 Refer to the grounding diagram on page 2–13. The drive must be connected to system ground at the power ground (PE) terminal provided on the power terminal block (TB1). Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.) and should be inspected and tested at appropriate and regular intervals. In any cabinet, a single, low-impedance ground point or ground bus bar should be used.
2–12 Installation/Wiring Shield Termination - TE (True Earth) The TE terminal block (not available on A Frame drives) is used for all cable shields at the drive. It must be connected to an earth ground by a separate continuous lead. TE connections may exist on power and/or control terminal blocks to terminate shield cables for both power and control. Refer to Figure 2.1 for locations. Safety Ground - PE (Potential Earth) This is the safety ground required by code.
Installation/Wiring 2–13 General Grounding Common Mode Core* Conduit/4-Wire Cable R (L1) U (T1) ESC S (L2) V (T2) SEL JOG W (T3) PE/Gnd. T (L3) Shield Motor Frame PE RIO/DH+ or Analog Motor Terminator* Common Mode Core* Nearest Building Structure Steel PE Ground per Local Codes * Options that can be installed as needed.
2–14 Installation/Wiring Power Cabling Input and output power connections are performed through terminal block, TB1 (see Figure 2.1 for location). Important: For maintenance and setup procedures, the drive may be operated without a motor connected. Table 2.
Installation/Wiring 2–15 Table 2.D TB1 Specifications Drive Frame Size A1-A4 (page 2–21) B1 (page 2–21) B2 (page 2–21) C (page 2–21) D (page 2–22) 3, 4 E (page 2–22) 3, 5 F (page 2–23) 3 G (page 2–23) 3 1 2 3 4 5 Max./Min. Wire Size 1 mm2 (AWG) 5.3/0.8 (10/18) 8.4/0.8 (8/18) 13.3/0.5 (6/20) 26.7/0.8 (3/18) 120.0/2.1 (4/0 /14) 67.4/2.1 (00/14) 2 253.0/2.1 (500 MCM/14) 303.6/2.1 (600 MCM/14) 303.6/2.1 (600 MCM/14) Maximum Torque N-m (lb.-in.) 1.81 (16) 1.81 (16) 1.70 (15) 5.65 (50) 6.00 (52) 6.
2–16 Installation/Wiring Table 2.E Lug Selection AC Input R, S, T/Output U, V, W and PE Drive Catalog Number 1336F-A040 1336F-A050 1336F-A060 1336F-A075 Cable (per Phase) Qty. mm 2 (AWG) (1) 53.5 (1/0) (1) 85.0 (3/0) (1) 107.2 (4/0) (2) 53.5 (1/0) 1336F-A100 (2) 85.0 (3/0) 1336F-A125 (2) 107.2 (4/0) 1336F-B060 1336F-B075 1336F-B100 1336F-B125 1336F-BX150 1336F-B150 (1) (1) (1) (1) (1) (2) 1336F-B200 (2) 85.0 (3/0) 1336F-B250 (2) 107.
Installation/Wiring 2–17 Motor Cables A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 ft.) for every 10 meters (32.8 ft.) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4 mm/0.015 in.).
2–18 Installation/Wiring • No more than three sets of motor leads can be routed through a single conduit. This will minimize “cross talk” that could reduce the effectiveness of the noise reduction methods described. If more than three drive/motor connections per conduit are required, shielded cable as described above must be used. If practical, each conduit should contain only one set of motor leads.
Installation/Wiring 2–19 Table 2.F Maximum Motor Cable Length Restrictions in meters (feet) - 380V-480V Drives 1 No External Devices w/1204-TFB2 Term. w/1204-TFA1 Terminator Reactor at Drive 2 Motor Motor Motor Motor A Drive Frame A1 Drive kW (HP) 0.37 (0.5) B 1600V or 1329 1329R/L (1850V) A or B Cable Type 1329 A B Cable Type Cable Type 1329 A B or 1329 Motor kW Any Any Any Any Any Any Any Any (HP) Cable Cable Cable Cable 6 Shld. 3 Unshld. Cable Shld.3 Unshld. Shld.3 Unshld.
2–20 Installation/Wiring Table 2.G Maximum Motor Cable Length Restrictions in meters (feet) - 500V-600V Drives 4 No External Devices w/1204-TFB2 Terminator w/1204-TFA1 Terminator Reactor at Drive 2 Motor Motor Motor Motor A B 1329R/L Motors 5 A B 1600V or 1329R/L (1850V) 5 A B 1600V or 1329R/L (1850V) 5 Drive Frame Drive kW (HP) Motor kW (HP) Any Cable Any Cable Any Cable Any Cable Any Cable Any Cable Any Cable Any Cable Any Cable A4 0.75 (1) 0.
Installation/Wiring 2–21 Figure 2.2 Terminal Block TB1 GRD A1-A3 Frame A4 Frame 200-240V, 0.37-3.7 kW (0.5-5 HP) Terminal Designations 380-480V, 0.37-3.7 kW (0.5-5 HP) Terminal Designations 380-480V, 5.5-15 kW (7.5-20 HP) Terminal Designations 500-600V, 0.
2–22 Installation/Wiring 200-240V, 30-45 kW (40-60 HP) Terminal Designations 380-480V, 45-112 kW (60-150 HP) Terminal Designations 500-600V, 56-93 kW (75-125 HP) Terminal Designations D Frame DC + Brake DC – Brake S (L2) T (L3) PE PE TE To Motor R (L1) U (T1) V (T2) W (T3) To Motor 1 Required Input Fusing 1 Required Branch Circuit Disconnect See Appendix B for detailed Dimensions.
Installation/Wiring TB1 F-G 380-480V, 187-336 kW (250-450 HP) Terminal Designations 500-600V, 261-336 kW (350-450 HP) Terminal Designations F Frame R-L1 PE T-L3 S-L2 U-M1 W-M3 V-M2 Input Fusing (Supplied) To Motor 1 Required Branch Circuit Disconnect AC Input Line 1336F-BPR and CPR Drives are supplied with a separately mounted, pre-wired DC Bus Inductor (see Appendix B). If the cable length between the choke and drive is not sufficient, longer cables (same size & type) can be used.
2–24 Installation/Wiring Control and Signal Wiring General Wiring Information General requirements for analog signal wire include: stranded copper 0.750-0.283 mm2 (18-22 AWG), twisted-pair, 100% shield with drain wire, 300V minimum insulation rating and a temperature rating suitable for the application (not less than 60 degrees C.) The recommended signal (analog I/O) wire is: • Belden 8760/9460(or equiv.) – 0.750 mm2 (18AWG), twisted pair, shielded. • Belden8770(or equiv.) – 0.
Installation/Wiring 2–25 Terminal Block TB2 TB2 is located at the bottom of the Main Control Board. A Frame drives have 18 positions. Remaining frame sizes have 22 positions. The maximum and minimum wire size accepted by TB2 is 2.1 and 0.30 mm2 (14 and 22 AWG). Maximum torque for all terminals is 1.36 N-m (12 lb.-in.). Use Copper wire only. See Figure 2.1.
2–26 Installation/Wiring Figure 2.
Installation/Wiring 2–27 Available Functions for Inputs 3 through 8 A variety of combinations made up of the following inputs are available. Input 1st and 2nd Accel 1st and 2nd Decel Description Closing these inputs will command the corresponding accel or decel rate. If both inputs are open or both are closed, the current rate is maintained.
2–28 Installation/Wiring The programming options of the Control Interface Option allow the user to select an input combination to meet the needs of a specific installation. The firmware will verify programming, to assure an appropriate combination has been selected. Speed Select/Frequency Reference The drive speed command can be obtained from a number of different sources.
Installation/Wiring 2–29 Example 1 3 Wire Control - Application calls for a local Human Interface Module (HIM) speed command or remote 4-20mA from a PLC. The drive is programmed as follows: • [Freq Select 1] = Adapter 1 • [Freq Select 2] = Analog Input 0 With Speed Select inputs 2 & 3 open and the selector switch set to “Remote” (Speed Select 1 closed), the drive will follow [Freq Select 2] (Analog Input 0).
Installation/Wiring Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 5VDC or 8-15VDC output, single-ended or differential and capable of supplying a minimum of 10mA per channel. Maximum input frequency is 250 kHz. Encoder inputs are available at TB3. The interface board is jumper selectable to accept a 5V TTL or 12V DC square-wave with a minimum high state voltage of 3.0V DC (TTL) or 7.0V DC (12 volt encoder). Maximum high state voltage is 18.
Installation/Wiring Pulse Input/Output Option 2–31 Pulse Input ! ATTENTION: If input voltages are maintained at levels above ±12V DC, signals may be degraded and component damage may result. The pulse input signal must be an externally powered square-wave pulse at a 5V TTL logic level. As measured at the terminal block, circuits in the high state must generate a voltage between 3.6 and 5.5V DC at 8 mA. Circuits in the low state must generate a voltage between 0.0 and 0.8V DC.
2–32 Installation/Wiring Analog I/O The 1336 PLUS II analog I/O configuration provides a standard set of inputs and outputs with the capability to install up to 2 option boards, thus replacing the standard I/O with a variety of options. All connections are performed at TB2. Installing an option board in the slot A or B location will change the function of those terminals on TB2 from standard. Only one option board can be installed in each slot. Figure 2.
Installation/Wiring 2–33 Remote Potentiometer Examples to Standard I/O 10k Ohm Remote Potentiometer to Standard Analog Input with Optional I/O Input 0 Shown - See Table below for other Inputs 1 2 3 4 5 6 Common 5V Ref. Refer to page 2–36 for Analog I/O specifications 10k Ohm Remote Potentiometer when LA2, LA6 or LA7 Option Board is Installed 11 User Supplied 5V 2 3 4 5 62 Common Signal Common Signal Common Jumper J11 must be set to "Pot.
Installation/Wiring If your drive was received with Analog Options (LA1, LA2, etc.) factory installed, the boards must be setup before use. Proceed to “Option Board Setup” below. Option Board Installation/Removal If the drive is not factory configured with Analog Options, the desired option boards can be user installed. Prior to installation, the jumpers at J9 and/or J10 must be removed. If a board is removed at a later time, the jumpers must be reinstalled.
Installation/Wiring 2–35 All isolated I/O is designed with full galvanic (greater than 10 meg ohms, less than 50 pf) isolation. This results in an insulation withstand capability of 200VAC from each channel to True Earth (TE) ground and between channels. The Analog I/O Option Boards are summarized below. Option Board Type LA1 Dual Analog Output LA2 LA3 LA4 LA5 LA6 1 LA7 1 1 Slot Description B This option replaces both standard analog outputs with two single-ended high resolution analog outputs.
2–36 Installation/Wiring Specifications for the various inputs and outputs are provided below. I/O Type Standard Option Board 2 1 2 Configuration 0-10V Input 0-10V Output Specification 100k ohm input impedance. Can drive a 10k ohm load (60 mA short circuit current limit). 0-20 mA Input 200 ohm input impedance. 10k Ohm Pot. Input 760k ohm input impedance. Pot. source = 5V through 2.67k ohms to TB2-1. 0-10V Input 100k ohm input impedance. 0-10V Output Can drive 3.3k ohms (3 - parallel 10k ohm loads).
Installation/Wiring Output Devices 2–37 Drive Output Disconnection ! ATTENTION: Any disconnecting means wired to the drive output terminals U, V and W must be capable of disabling the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage between U, V, W. An auxiliary contact must be used to simultaneously disable the drive.
2–38 Installation/Wiring Table 2.F lists the maximum recommended cable length for unterminated cables, since the voltage doubling phenomenon occurs at different lengths for different drive ratings. If your installation requires longer motor cable lengths, a reactor or cable terminator is recommended. Refer to Table 2.F for frequency, cable length and voltage restrictions of 1204-TFA1 or 1204-TFB2 terminators. Optional Output Reactor Bulletin 1321 Reactors listed in the 1336 PLUS-3.
Installation/Wiring Auxiliary Inputs - TB4, TB6 2–39 Terminal blocks TB4 and TB6 (B Frame drives & up) allow the drive power supplies to be operated from an external voltage source. Both terminal blocks are located on the Base Driver Board and are accessible from the front of the drive. See Figure 2.1 for locations. TB4 can be used to externally power the low voltage power supply, allowing operation of drive control functions in the absence of bus voltage. Applying proper voltage to TB4 (see Table 2.
2–40 Installation/Wiring Auxiliary Output - TB9 The 480V or 600V (depending on the input voltage to the drive) output terminal block (TB9) is only available on F Frame Drives. This terminal block provides a three-phase, high voltage connection from the load side of the AC input line fuses. Normally this connection is used to power an external control transformer (user supplied) or other auxiliary circuit. Refer to Figure 2.1 for location.
Installation/Wiring Adapter Definitions 2–41 Serial communication devices such as the Human Interface Module that are connected to the drive are identified by SCANport serial communications as Adapters. Depending on the drive and options ordered, a number of different adapters are available as shown in Figure 2.8. Figure 2.9 shows the maximum distance allowed between devices. Figure 2.
2–42 Installation/Wiring End of Chapter
Chapter 3 Human Interface Module Chapter 3 describes the various controls and indicators found on the optional Human Interface Modules (HIMs). The material presented in this chapter must be understood to perform the start-up procedure in Chapter 5. HIM Description When a drive mounted “snap-in” HIM is supplied, it will be connected as Adapter 1 (see Adapter Definitions in Chapter 2) and visible from the front of the drive. This HIM should not be removed while drive power is applied.
3–2 Human Interface Module Figure 3.1 HIM Display Panel LCD Display Display Panel Key Descriptions Escape When pressed, the ESCape key will cause the programming system to go back one level in the menu tree. Select Pressing the SELect key alternately causes the top or bottom line of the display to become active. The flashing first character indicates which line is active. or Increment/Decrement These keys are used to increment and decrement a value or scroll through different groups or parameters.
Human Interface Module 3–3 Figure 3.2 HIM Control Panel Digital Speed Control and Indicator (also available with Analog Speed Pot.) Control Panel Key Descriptions Start The Start key will initiate drive operation if no other control devices are sending a Stop command. This key can be disabled by the [Logic Mask] or [Start Mask]. Stop If the drive is running, pressing the Stop key will cause the drive to stop, using the selected stop mode.
3–4 Human Interface Module Control Panel Key Descriptions (Continued) Change Direction Pressing this key will cause the drive to ramp down to zero Hertz and then ramp up to set speed in the opposite direction. The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation. Refer to [Logic Mask] and [Direction Mask]. Direction LEDs (Indicators) The appropriate LED will illuminate continuously to indicate the commanded direction of rotation.
Human Interface Module 3–5 Figure 3.3 Status Display From this display, pressing any one of the 5 Display Panel keys will cause “Choose Mode” to be displayed. Pressing the Increment or Decrement keys will allow different modes to be selected as described below and shown in Figure 3.4. Refer to the pages that follow for operation examples. Display When selected, the Display mode allows any of the parameters to be viewed. However, parameter modifications are not allowed.
3–6 Human Interface Module Control Status (except Series A HIMs below version 3.0) Permits the drive logic mask to be disabled/enabled allowing handheld HIM removal while drive power is applied. Disabling the logic mask with a Series A HIM below version 3.0 can be accomplished with [Logic Mask] as explained on page 3–13. This menu also provides access to a fault queue which will list the last four faults that have occurred. “Trip” displayed with a fault indicates the actual fault that tripped the drive.
Human Interface Module 3–7 Program and Display Modes Press these keys . . . while following these steps . . . The HIM Display will show . . . 1. The Display and Program modes allow access to the parameters for viewing or programming. or A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display B. Press the Increment (or Decrement) key to show “Program” (or “Display”). Choose Mode Program C. Press Enter. Choose Group Metering D.
3–8 Human Interface Module Process Mode (continued) Press these keys . . . while following these steps . . . The HIM Display will show . . . or & D. Select [Process 1 Scale] using the Increment/Decrement keys. Enter the desired scaling factor. Press Enter. Process 1 Scale 1.00 or & E. Select [Process 1 Txt 1] using the Increment/Decrement keys. Enter the desired text character. Press Enter and repeat for the remaining characters. Process 1 Txt 1 V F.
Human Interface Module 3–9 EEProm Mode (continued) Press these keys . . . Drive -> HIM or & or HIM -> Drive while following these steps . . . The HIM Display will show . . . 2. To upload a parameter profile from the drive to the HIM, you must have a compatible HIM (see Table 3.A). A. From the EEProm menu (see steps A-C above), press the Increment/Decrement keys until “Drive -> HIM” is displayed. EEProm Drive -> HIM B. Press Enter.
3–10 Human Interface Module Search Mode Press these keys . . . while following these steps . . . The HIM Display will show . . . 1. The Search Mode is not available with a Series A HIM below version 3.0. This mode allows you to search through the parameter list and display all parameters that are not at the factory default values. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. B. Press the Increment (or Decrement) key until “Search” is displayed.
Human Interface Module 3–11 Control Status Mode (continued) Press these keys . . . Fault Queue/Clear Faults while following these steps . . . 2. This menu provides a means to view the fault queue and clear it when desired. A. From the Control Status menu, press the Increment (or Decrement) key until “Fault Queue” is displayed. or The HIM Display will show . . . Control Status Fault Queue B. Press Enter. or or & or C. Press the Increment (or Decrement) key until “View Faults” is displayed.
3–12 Human Interface Module Password Mode Press these keys . . . Modify Password or while following these steps . . . The HIM Display will show . . . 1. The factory default password is 0 (which disables password protection). To change the password and enable password protection, perform the following steps. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display B. Press the Increment (or Decrement) key until “Password” is displayed.
Human Interface Module 3–13 Password Mode (continued) Press these keys . . . Login to Drive while following these steps . . . The HIM Display will show . . . 2. The Program/EEProm modes and the Control Logic/Clear Queue menus are now password protected and will not appear in the menu. To access these modes, perform the following steps. or or A. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password B. Press Enter. “Login” will be displayed. Password Login C.
3–14 Human Interface Module End of Chapter
Chapter 4 Flash Memory The 1336 PLUS II stores its operating firmware in state-of-the-art Flash Memory. Chapter 4 will briefly describe flash memory and the method available to upgrade the drive firmware in the event that software enhancements become available. What is Flash Memory? The firmware (including parameter layout and operating algorithms) resides in a form of programmable read-only memory called “Flash Memory.
4–2 Flash Memory End of Chapter
Chapter 5 Start-Up This chapter describes how you start-up the 1336 PLUS II Drive. Included are typical adjustments and checks to assure proper operation. The information contained in previous chapters of this manual must be read and understood before proceeding. Important: The 1336 PLUS II is designed so that start-up is simple and efficient. Two start-up methods are provided. A self prompting “assisted” procedure utilizing the 1336 PLUS II Startup mode.
5–2 Start-Up Initial Operation 1. Verify that AC line power at the disconnect device is within the rated value of the drive. If a Control Interface option (L4, L5, L6, L4E through L9E) is installed, verify that the control power to this board matches the board rating. 2. Remove and lock-out all incoming power to the drive including incoming AC power to terminals R, S and T (L1, L2 and L3) plus any separate control power for remote interface devices. 3.
Start-Up 5–3 Assisted Start-Up Keys Description Reset Factory Defaults 3. Important: The remaining steps in this procedure are based on factory default parameter settings. If the drive has been previously operated, parameter settings may have been changed and may not be compatible with this start-up procedure or application. Drive status and fault conditions may be unpredictable when power is first applied. The HIM Display will show . . .
5–4 Start-Up Assisted Start-Up Keys Description The HIM Display will show . . . 5. Using the following diagram as a guide, perform the desired steps. ! ATTENTION: Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.
Start-Up Advanced Start-Up 5–5 This procedure is designed for complex applications requiring a more detailed start-up. Advanced Start-Up Procedure Press these keys . . . while following these steps . . . Disconnect Motor 1. Remove the drive cover and disconnect the motor leads from TB1, terminals U, V, W (T1, T2 and T3). Apply Power 2. Apply AC power and control voltages to the drive. The LCD Display should light and display a drive status of “Stopped” and an output frequency of “+0.00 Hz.
5–6 Start-Up Advanced Start-Up Procedure Press these keys . . . Program Input Mode or while following these steps . . . The HIM Display will show . . . 4. If a Control Interface option is installed, it is important that the Input Mode selected in Chapter 2 be programmed into the drive. Since the control inputs to this option are programmable, incorrect operation can occur if an improper mode is selected. The factory default mode (”Status”) disables all inputs except Stop and Enable.
Start-Up 5–7 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 5. Set [Maximum Freq] and [Maximum Voltage] parameters to correct values (typically line voltage/frequency). Set [Base Voltage] and [Base Frequency] parameters to the motor nameplate values. or or A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B.
5–8 Start-Up Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 7. Setting Frequency Command. or A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B. Press the Increment key until “Display” is shown. Choose Mode Display C. Press Enter. Setup D. Press the Decrement key until “Metering” is displayed. Metering E. Press Enter. Output Voltage 0 Vlts F.
Start-Up 5–9 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 10. If the Control Interface option is not installed, stop the drive and go to step 11. Open Enable Signal Restore Enable Signal The following steps will check for correct drive when the Enable input is removed. A. With the drive still running, open the Enable signal. The drive should stop and indicate “Not Enabled” on the display. Restore the Enable signal.
5–10 Start-Up Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 14. Check for Correct Motor Rotation. ! Apply Power to Drive Verify Frequency Command = 0 Verify Forward Rotation Slowly Increase Speed or Verify Direction of Rotation ATTENTION: In the following steps, rotation of the motor in an undesired direction can occur.
Start-Up 5–11 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . This will provide a starting point for slip compensation adjustment. If necessary, further adjustment can be made while the motor is under load. A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B. Press the Increment (or Decrement) key until “Program” is displayed. Choose Mode Program C. Press Enter.
5–12 Start-Up Advanced Start-Up Procedure Press these keys . . . Remove ALL Power Disconnect Load Apply Power to Drive or & or while following these steps . . . 17. Optimum tuning requires motor rotation and can be achieved by running the drive/motor under a “no-load” condition. A. Remove all power to the drive. Disconnect the load from the system by decoupling the motor shaft. Reapply drive power. B.
Start-Up 5–13 Advanced Start-Up Procedure Press these keys . . . Set Electronic Overload while following these steps . . . 21. Electronic overload protection is factory set to drive maximum. A. To properly set the electronic overload protection, program [Overload Amps] (Setup group) to the actual nameplate F.L.A. B. If the motor speed range is greater than 2:1, program [Overload Mode] to the proper derate. For the typical steps involved when programming, refer to step 15. 22.
5–14 Start-Up End of Chapter
Chapter 6 Programming Chapter 6 describes parameter information for the 1336 PLUS II. Parameters are divided into groups for ease of programming and operator access. Grouping replaces a sequentially numbered parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time. For most applications, this means simplicity at startup with minimum drive tuning.
6–2 Programming OPERATOR LEVEL Power-Up Mode & Status Display ESC or SEL or or or MODE LEVEL Not Available on Series A HIMs (below Version 3.
Programming Not Available on Series A HIMs (below Version 3.0) 6–3 Not Available on Series A HIMs (below Version 3.
6–4 Programming Chapter Conventions Parameter descriptions adhere to the following conventions. 1. All parameters required for any given drive function will be contained within a group, eliminating the need to change groups to complete a function. 2. All parameters are documented as either having ENUMS or Engineering Units. ENUMS [Parameter Name] Parameter description.
Programming Metering [Output Current] This parameter displays the output current present at TB1, terminals T1, T2 & T3 (U, V & W). [Output Voltage] This parameter displays the output voltage present at TB1, terminals T1, T2 & T3 (U, V & W). [Output Power] This parameter displays the output power present at TB1, terminals T1, T2 & T3 (U, V & W). [DC Bus Voltage] This parameter displays the DC bus voltage level.
6–6 Programming Metering [Encoder Freq] This parameter displays the frequency command present at encoder input terminals of TB3. This value is displayed whether or not this is the active frequency command. Frequency Incoming Encoder Pulse Rate = Displayed [Encoder PPR] [Pulse Freq] This parameter displays the frequency command present at pulse input terminals of TB2. This value is displayed whether or not this is the active frequency command.
Programming Metering [Torque Current] This parameter displays the amount of current that is in phase with the fundamental voltage component. It is the current that is actually producing torque. [Flux Current] This parameter displays the amount of current that is out of phase with the fundamental voltage component. It is the current that is producing motor flux. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value 162 Read Only 0.
Programming This group of parameters defines basic operation and should be programmed before initial use of the drive. For advanced programming and information on specific parameters, refer to the flow chart on pages 6–2 & 6–3. Setup [Input Mode] Selects the functions of inputs 1 & 2 at TB3 when an optional interface card is installed. Refer to Input Mode Selection in Chapter 2. This parameter cannot be changed while the drive is running.
Programming 6–9 Setup [Minimum Freq] This parameter sets the lowest frequency the drive will output. [Maximum Freq] Sets the highest frequency the drive will output. This parameter cannot be changed while the drive is running. [Stop Select 1] This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected.
6–10 Programming Setup [Adaptive I Lim] When ENABLED, this parameter maintains normal current limit control to provide normal acceleration into medium to high system inertia.
Programming 6–11 Setup [Overload Amps] This value should be set to the motor nameplate Full Load Amps (FLA) for 1.15 SF motors. For 1.0 SF motors the value should be set to 0.9 x nameplate FLA. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value [VT Scaling] This parameter scales the drive for VT ampere ratings. Important: This parameter must be set to “Disabled” when drive is used in a fibers application. 38 Read and Write 0.
6–12 Programming Advanced Setup [Minimum Freq] This group contains parameters that are required to setup advanced functions of the drive for complex applications. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value 16 Read and Write 1 Hertz / Hertz x 10 0 Hz 0 Hz 120 Hz Parameter Number Parameter Type This parameter sets the highest frequency the drive will Display Units / Drive Units output.
Programming 6–13 Advanced Setup [Sync Time] The time it takes for the drive to ramp from the “held frequency reference” to the “current frequency reference” after the Sync input is de-energized. Refer to Synchronized Speed Change Function on page 6–12. [Stop Select 1] This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected.
6–14 Programming Advanced Setup Brake-to-Stop Ramp-to-Stop Voltage Vo lta Volts/Speed Spe ed ge Volts/Speed DC Hold Time Speed DC Hold Time DC Hold Level DC Hold Level Stop Command Time Time Stop Command Ramp-to-Hold Vo lta Volts/Speed Spe ed Reissuing a Start Command at this point will cause the drive to Restart and Ramp as shown ge DC Hold Level Stop Command Time [Hold Level Sel] This parameter selects the hold level source for [DC Hold Level].
Programming 6–15 Advanced Setup [Motor Type] This parameter should be set to match the type of motor connected to the drive. [Stop Select 2] This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 1] is selected. [KP Amps] Sets the proportional gain for the current limiting function of the drive. Default values are chosen for high inertia loads. If faster accel is required, raising the gain will allow additional current to the motor.
6–16 Programming Frequency Set [Freq Select 1] This parameter controls which of the frequency sources is currently supplying the [Freq Command] to the drive unless [Freq Select 2] or [Preset Freq 1-7] is selected. Refer to the Speed Select Input table in Chapter 2. This group of parameters contains internally stored frequency settings.
Programming Frequency Set [Skip Freq 1] [Skip Freq 2] [Skip Freq 3] These values, in conjunction with [Skip Freq Band], create a range of frequencies at which the drive will not continuously operate. [Skip Freq Band] Determines the bandwidth around a skip frequency. The actual bandwidth is 2 x [Skip Freq Band] –– one band above and one band below the skip frequency.
6–18 Programming Frequency Set [Pulse In Scale] Provides a scaling factor for the pulse input. Scale Incoming Pulse Rate (Hz) = Desired Command Freq.
Programming 6–19 This group contains the necessary parameters to activate and program advanced features of the drive. Feature Select [Dwell Frequency] This value sets the frequency that the drive will immediately output (no Accel Ramp) upon a start command. This parameter requires a programmed [Dwell Time]. [Dwell Time] This value sets the time the drive will continue to output [Dwell Frequency] before ramping to [Freq Command].
6–20 Programming Feature Select [Slip Comp Gain] This parameter is the gain for the slip compensation and adjusts the recovery rate after a load change. [Run On Power Up] This parameter enables the function that allows the drive to automatically restart on Power Up. This parameter requires that a two wire control scheme be installed at TB3 and that a valid start contact be present. Refer to Input Mode Selection in Chapter 2.
Programming 6–21 Feature Select Fixed S Curve S Curve Time + Accel Time 1 or 2 Accel Time = 2 x [Accel Time 1 or 2] Decel Time = 2 x [Decel Time 1 or 2] S Curve Time + Decel Time 1 or 2 Case 1 Adjustable S Curve Speed Case 1 (see adjacent diagram) [S Curve Time] < [Accel Time 1 or 2], and [S Curve Time] < [Decel Time 1 or 2], then Accel Time = [Accel Time 1 or 2] + [S Curve Time], and Decel Time = [Decel Time 1 or 2] + [S Curve Time] Accel Time 1 or 2 Case 2 [S Curve Time] ≥ [Accel Time 1 or 2],
6–22 Programming Feature Select [FStart Forward] Parameter Number Parameter Type This value sets the frequency at which the forward speed Display Units / Drive Units search begins. If this value exceeds [Maximum Freq], Factory Default speed search will begin at [Maximum Freq]. Forward Minimum Value search ends at zero Hertz or when motor speed is found.
Programming 6–23 Feature Select Power Loss Ride-Thru [DC Bus Memory] Important: The drive has the ability to ride through short power interruptions. However, power loss ride-thru requires careful system design to guard against problems associated [DC Bus Memory] – [Loss Recover] [DC Bus Memory] – [Line Loss Volts] with rapid return of the AC line voltage after a line voltage [Ride Thru Volts] dip.
6–24 Programming Feature Select [Line Loss Volts] Sets the bus voltage below which the drive recognizes a line loss. Specifically: If [DC Bus Voltage] drops below [DC Bus Memory] – [Line Loss Volts] and if [Line Loss Mode] is set to 0 or 2, the [Drive Alarm 1]. Line Loss bit will be set and the drive will take the selected line loss action. [Loss Recover] Sets the bus voltage above which the drive recognizes a line loss recovery.
Programming 6–25 Feature Select [Traverse Dec] Sets the time period of decreasing frequency. Setting this parameter to zero disables the traverse function. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value Traverse Function 304 Read and Write 0.01 Second / Seconds x 100 0.00 Sec 0.00 Sec 30.
6–26 Programming Feature Select [Load Loss Level] Sets the torque current level below which a load loss fault/ warning will occur. The value is expressed as a percentage of programmed [Motor NP Amps]. [Load Loss Time] Sets the amount of time the drive [Torque Current] is below [Load Loss Level], before the action set in [Load Loss Detect] is taken. [Bus Reg Level] – Firmware 4.
Programming 6–27 This group of parameters contains the programming options for digital drive inputs/outputs. Digital I/O [Input Mode] Selects the functions of inputs 1 & 2 at TB3 when an optional interface card is installed. Refer to Input Mode Selection in Chapter 2. This parameter cannot be changed while the drive is running. Power to the drive must be cycled before any changes will affect drive operation. “2WR-PWR DIP” provides a delay to the Start command.
6–28 Programming Digital I/O [CR1 Out Select] [CR2 Out Select] [CR3 Out Select] [CR4 Out Select] Parameter Number Parameter Type Factory Default This parameter sets the condition that changes the state of the output contacts at TB2 terminals 10 & 11 (CR1), 11 & 12 (CR2), 13, 14, 15 (CR3) and 16, 17, 18 (CR4). Units A change of state may mean energize or de-energize the relay, since some relays may energize on power-up and de-energize when the selected condition occurs.
Programming 6–29 Digital I/O [PI Max Error] Parameter Number Parameter Type Used with the process PI loop and sets the PI error value Display Units / Drive Units which activates CR1-4 (if selected).The relay(s) will be ac- Factory Default tivated when [PI Error] exceeds this value. Minimum Value Maximum Value [Pulse Out Select] This parameter selects the source value that drives pulse output. [Pulse Out Scale] Provides a scaling factor for pulse output.
6–30 Programming This group of parameters contains the programming options for analog drive inputs/outputs. Analog I/O [Anlg In 0 Lo] [Anlg In 1 Lo] [Anlg In 2 Lo] Sets the percentage of voltage or current from Input 0, 1 or 2 that represents [Minimum Freq]. [Anlg In 0 Hi] [Anlg In 1 Hi] [Anlg In 2 Hi] Sets the percentage of voltage or current from Input 0, 1 or 2 that represents [Maximum Freq].
Programming 6–31 Analog I/O [Anlg Out 0 Sel] [Anlg Out 1 Sel] Parameter Number Parameter Type Factory Default This parameter selects the source value that will drive the analog output. This output is intended for metering only and should not be used as process control feedback. Units [Anlg Out 0 Offset] [Anlg Out 1 Offset] This parameter enables the voltage or current offset for the analog output. This internal value offsets 0-20mA to 420mA and 0-10V to 2-10V.
6–32 Programming This group of parameters allows configuring, viewing and clearing drive faults. Faults [Fault Buffer 0] [Fault Buffer 1] [Fault Buffer 2] [Fault Buffer 3] Parameter Number Parameter Type Factory Default Units 86-89 Read and Write None Display “0” “1” “2” “3” Parameter Number Parameter Type Factory Default Units 51 Read and Write “Ready” Display Drive “Ready” 0 “Clear Fault” 1 These parameters store the last (4) faults that occur.
Programming 6–33 Faults [Blwn Fuse Flt] Enabling this parameter will allow monitoring of the bus fuse (in 30 kW/40 HP and up drives) and cause a “Blwn Fuse Flt” (F58). [Low Bus Fault] This parameter enables or disables the drive fault condition for bus voltage below the Bus Undervoltage Trip value set by [Min Bus Volts]. [Fault Data] This parameter displays fault related parameter numbers or bit array information. Certain faults generate additional information to aid fault diagnosis.
6–34 Programming Faults [Fault Frequency] Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value This parameter stores and displays the last [Output Freq] prior to a fault. [Fault Status 1] Parameter Number Parameter Type This parameter stores and displays the last [Drive Status 1] prior to a fault. Bits 0-7 are displayed on lower half of line 2 on HIM display, while, bits 8-15 are displayed on the upper half of line 2.
Programming 6–35 Faults [Fault Alarms 2] This parameter stores and displays the last alarm conditions present prior to a fault. Refer to Chapter 7 for further alarm information. Parameter Number Parameter Type 287 Read Only Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 A Status description (bit ENUM) is displayed on line 1 (except Series A HIMs below version 3.0). [Flt Clear Mode] This parameter controls the method for clearing faults.
6–36 Programming This group of parameters contains values that can be helpful in explaining the operation of the drive. Drive status, direction, control and alarm conditions as well as drive ratings are included. Diagnostics [Drive Status 1] Parameter Number Parameter Type This parameter displays the actual operating condition in binary format.
Programming 6–37 Diagnostics [Drive Alarm 2] This parameter displays which alarm condition is present when bit 6 of [Drive Status 1] is high. Refer to Chapter 7 for further alarm information. Parameter Number Parameter Type Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Voltage Check Enc Cnt Max Unused A Status description (bit ENUM) is displayed on line 1 (except Series A HIMs below version 3.0).
6–38 Programming Diagnostics [Freq Source] This parameter displays the frequency source currently commanding the drive. Parameter Number Parameter Type Factory Default Units Firmware 5.001 & later [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1] or [Freq Select 2]. [Drive Direction] This parameter displays the commanded running direction.
Programming 6–39 Diagnostics [Power Mode] This parameter displays the power mode. Parameter Number Parameter Type Factory Default Units 142 Read Only None Display “1” “2” “3” “4” “5” “6” “7” “8” “9” “10” “11” “12” “13” “14” “15” “16” [Output Pulses] This parameter displays the number of output cycles for the PWM waveform. The count rolls over at 65535.
6–40 Programming Diagnostics [DC Bus Memory] Parameter Number Parameter Type This parameter displays the nominal DC bus voltage level. Display Units / Drive Units This value is used to determine line loss, overvoltage, de- Display cel frequency and other points. Additionally, the Bus Limit Enable function, as well as the Line Loss Mode alarm and recovery points are determined from this value. [Meas. Volts] This parameter displays the measured output voltage present at terminals U, V & W (T1, T2 & T3).
Programming Ratings This group contains a number of “Read Only” parameters that display drive operating characteristics. [Rated Volts] Parameter Number Parameter Type This parameter displays the rated input voltage of the drive. Display Units / Drive Units Display 147 Read Only 1 Volt / Volts Drive Rated Input Voltage [Rated Amps] Parameter Number Parameter Type Display Units / Drive Units Display 170 Read Only 0.
6–42 Programming Ratings [Drive Type] Parameter Number Parameter Type This parameter displays a decimal number which can be translated into the drive catalog number by using the adjacent chart. Refer to Chapter 1 for an explanation of the catalog numbers. Display 8449 8450 8451 8452 8453 8454 8455 8456 12552 12553 12554 12555 12556 12557 12558 12559 12560 12561 12562 12563 8705 8706 8707 8708 8709 1336F- . . .
Programming Masks Each mask contains a bit for each adapter. Individual bits can be set to “Zero” to lockout control by an adapter or set to “1” to permit an adapter to have control. This group of parameters contains binary masks for all control functions. The masks control which adapters can issue control commands.
6–44 Programming Masks [Decel Mask] Parameter Number Parameter Type Factory Default Units 99 Read and Write 01111111 Display Drive “0” 0 Deny Control “1” 1 Permit Control Parameter Number Parameter Type This parameter controls which adapters can reset a fault.
Programming 6–45 Masks [Alarm Mask 1] Parameter Number 206 Parameter Type Read and Write Controls which alarm conditions will ac- Factory Default 1111111111111111 tivate the alarm contact (refer to Chapter 2 - TB2) and set the alarm bit (bit 6) in Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 [Drive Status 1]. A Status description (bit ENUM) is displayed on line 1 (except Series A HIMs below version 3.0).
6–46 Programming Owners Each Owner Parameter contains a bit for each adapter. The drive will set an adapter’s bit to “1” when that adapter is issuing a logic command and to “Zero” when no command is being issued. This group of parameters contains binary information to display which group of adapters are issuing control commands.
Programming Owners [Decel Owner] Parameter Number Parameter Type This parameter displays which adapter has exclusive con- Units trol of selecting [Decel Time 1] or [Decel Time 2]. 108 Read Only Display Drive “0” 0 Non-Owner “1” 1 Current Owner [Fault Owner] Parameter Number Parameter Type This parameter displays which adapter is presently reset- Units ting a fault.
6–48 Programming This group of parameters contains the parameters needed for an optional communications adapter to communicate with the drive. Adapter I/O These parameters determine the parameter number to which PLC output data table or SCANport device image information will be written. Refer to the A-B Single Point Remote I/O Adapter manuals or other SCANport device manual for data link information.
Programming Process Display This group of parameters contains the parameters used to scale, in “User Units”, any drive parameter for display on the HIM. Two scaled parameter values can be simultaneously displayed when Process Mode is selected. [Process 1 Par] Parameter Number Parameter Type This parameter should be set to the number of the param- Display Units / Drive Units eter whose scaled value will be displayed on Line 1 of the Factory Default HIM Display Panel.
6–50 Programming Encoder Feedback [Speed Control] This parameter selects the type of speed modulation active in the drive. This group of parameters contains all the parameters necessary to activate encoder feedback for closed loop operation. Parameter Number Parameter Type Factory Default Units This parameter cannot be changed while the drive is running. Important: “No Control” and “Phase Lock” are the only available options for synchronous motors.
Programming Encoder Feedback [Speed KI] Parameter Number Parameter Type This parameter contains the integral gain value for the ve- Display Units / Drive Units locity loop during closed loop operation. Factory Default Minimum Value Maximum Value 165 Read and Write Numeric / Gain x 100 100 0 20000 [Speed KP] 164 Read and Write Numeric / Gain x 100 0 0 20000 Not functional at time of printing – will set the proportional gain for the speed loop.
6–52 Programming Encoder Feedback [Encoder Counts] Parameter Number Parameter Type Displays the scaled encoder count value. The value is in- Display Units / Drive Units cremented in the forward direction and decremented in the Factory Default reverse direction. Requires a quadrature (dual channel) Minimum Value Maximum Value encoder and a value in [Enc Count Scale].
Programming 6–53 This group of parameters configures the Process PI Regulator. Process PI PI Reference Select Integral Term = 0 pi reference PI Reference PI Feedback Select PI Error PI + Clamp √ pi feedback PI Config.sqrt_fdbk –1 + – ∑ PI Feedback + Process KI s Speed Adder ∑ + PI Config.reset_int PI Config.
6–54 Programming Process PI Diagram 1 Diagram 2 Diagram 3 Feed forward effect for more dynamic Output Freq. Preload Command Preload PI Output Preload Preload at Start Better response for well defined Preload at Start Preload Time 0 3 6 Enable 9 12 15 18 21 24 27 30 Disable Enable PI output integrates from zero – drive ramps to regulated frequency. Disable PI output is forced to zero – drive ramps to unregulated frequency.
Programming 6–55 Process PI [PI Fdbk Select] Parameter Number Parameter Type The source of the PI feedback is selected with this param- Factory Default eter. It identifies the input point for the process feedback Units device. [PI Reference] This parameter displays the current value of the reference selected by [PI Ref Select]. [PI Feedback] This parameter displays the current value of the reference selected by [PI Fdbk Select]. [PI Error] The value of the error calculated by the PI loop.
6–56 Programming Process PI [KP Process] This parameter sets the proportional gain of the process PI loop. [PI Neg Limit] This parameter sets the lower (negative) limit of the PI output. [PI Pos Limit] This parameter sets the upper (positive) limit of the PI output. [PI Preload] Sets the value used to preload the PI integrator when “Set Output” or “Preload Int” bits equal “1” in [PI Config].
Programming Motor Control 6–57 This group of parameters defines basic motor control. [Control Select] Selects the motor control method for the drive. The default setting provides full stator flux control that is suitable for most applications. Parameter Number Parameter Type Factory Default Units Important: When using synchronous motors, [Control Select] must be set to V/Hz operation (“Fixed Boost” or “Full Custom”).
6–58 Programming Motor Control [IR Drop Volts] Used in “Economize” & “Sens Vector” modes - Sets the value of volts dropped across the resistance of the motor stator. If set to zero, the drive will use an internal value based on motor F.L.A. and rated voltage. Some motors (i.e. 6 pole, special, etc.) may be particularly sensitive to the adjustment of this parameter. Refer to the tuning procedure in Chapter 5 for further information.
Programming 6–59 Motor Control [Base Frequency] This value should be set to the motor nameplate rated frequency. [Maximum Voltage] This parameter sets the highest voltage the drive will output for “Fixed Boost” & “Full Custom.” [Run/Accel Volts] In “Fixed Boost” or “Full Custom” modes, the output voltage is reduced by the programmed amount while at frequency.
6–60 Programming Motor Control [Sync Loss Comp] Sets the extra voltage to add when trying to get the motor to re-sync after a loss of sync is detected. [Sync Loss Time] For [Sync Loss Sel] = “Fault,” the sync loss detection and recovery function is enabled. If the sync loss continues for longer than the time set by [Sync Loss Time], the drive faults with an F67 “Motor Sync Loss” fault indication. [PWM Comp Time] –Firmware 4.001 & later This parameter adjusts the PWM waveform dead time compensation.
Programming Step Logic 6–61 The Step Logic Parameters are only available with Firmware versions 5.001 and later. StepLogic™ offers a degree of PLC functionality for simple applications. It consists of 7 frequency steps which can be stepped through based on a number of factors. The frequency steps are programmed into the [Preset Freq x] parameters (x = Current Step + 1). Each step also has a time associated with it, [SLx Time]. The logic for each step is defined by four StepLogic parameters.
6–62 Programming Step Logic Figure 6.1 Step Logic 0 1 3 4 5 60Hz 50Hz 10 Sec 40Hz 30Hz 20Hz 10Hz 0Hz -10Hz -20Hz -30Hz -40Hz -50Hz Start SL Input 1 SL Input 2 Step Logic Output Encoder Counts Since Start of Step Pulse Counts Since Start of Step [SL0 Logic Step] – Firmware 5.
Programming 6–63 Step Logic [SL0 Logic Jump] – Firmware 5.001 & later [SL1 Logic Jump] [SL2 Logic Jump] [SL3 Logic Jump] [SL4 Logic Jump] [SL5 Logic Jump] [SL6 Logic Jump] When the logic in this parameter is true, the program will jump to the step specified by [SLx Step Jump]. The SL1 and SL2 inputs are designated in [TB3 Term xx Sel]. The logic which refers to time is also for encoder or pulse counts. Time can be replaced with counts when using the encoder and pulse inputs.
6–64 Programming Step Logic [SL0 Time]– Firmware 5.001 & later [SL1 Time] [SL2 Time] [SL3 Time] [SL4 Time] [SL5 Time] [SL6 Time] Parameter Number 339, 345, 351, 357, 363, 369, 375 Parameter Type Read and Write Display Units / Units 0.01 Second / Seconds x 100 Factory Default 0.00 Sec Minimum Value 0.00 Sec Maximum Value 600.00 Sec Sets the time to remain in each step if the corresponding Logic Step or Jump is set to “Step On Time”. To use the encoder or pulse counts this must be set to “0.00.
Chapter 7 Troubleshooting Chapter 7 provides information to guide the user in troubleshooting the 1336 PLUS. Included is a listing and description of the various drive faults (with possible solutions, when applicable) and alarms. Fault Descriptions Fault Display The LCD display is used to indicate a fault by showing a brief text statement relating to the fault (see figure below). The fault will be displayed until “Clear Faults” is initiated or drive power is cycled. A Series A (version 3.
7–2 Troubleshooting Table 7.A 1336 PLUS II Fault Descriptions Name & Fault # Adptr Freq Err 65 Auxiliary Fault 02 Bgnd 10ms Over 51 Bipolar Dir Flt 16 Description The SCANport adapter that was the selected frequency reference sent a frequency greater than 32767 to the drive. The auxiliary input interlock is open. Action Correct the problem that is causing the SCANport adapter to send the illegal frequency reference to the drive. If Control Interface option is installed, check TB3 connections.
Troubleshooting Name & Fault # EE Init Value 54 Description Stored parameter value out of range on initialization. 7–3 Action 1. Reset to factory defaults & cycle input power. 2. Check all connections to the Power/Driver Bd. Replace the board or complete drive as needed. EEprom Checksum The checksum read from the 1. Reset to factory defaults & cycle input power. 66 EEPROM does not match the checksum calculated from the 2. Check all wire and cable connections to the Power Driver Board. EEPROM data.
7–4 Troubleshooting Name & Fault # Hertz Sel Fault 30 Description A frequency select parameter has been programmed with an out of range value. HIM -> Drive Ill Prog Input 62 Refer to Table 7.B. [Fault Data] = 98 – “3 Wire” is Reprogram the digital inputs or select selected as the [Input Mode] and “2 Wire” as the [Input Mode]. one or more digital inputs are programmed to “Run Reverse” (2 wire action). The DC bus ripple has exceeded 1.
Troubleshooting Name & Fault # Open Pot Fault 09 Op Error Fault 11 Option Error 14 Overcurrent Flt 12 Description An external pot is connected and the common side of the pot is open. The drive generates this fault when the voltage between pot leads is greater than 3.9V DC. A SCANport device requests a Read or Write of a data type not supported. This will also occur if: 1. [Motor Type] is set to “Sync PM” and [Stop Mode Used] is set to “DC Brake”, or 2.
7–6 Troubleshooting Name & Fault # Power Overload 64 Precharge Fault 19 Description The drive rating of 150% for 1 minute has been exceeded. The precharge device was open 20ms after the end of a line loss condition or the bus charging alarm remains on for 20 seconds (precharge did not complete). Precharge Open 56 The precharge circuit was commanded to close, but was detected to be open. Prm Access Flt 34 A communication error occurred between the microprocessor and the serial EEPROM or the DSP.
Troubleshooting Name & Fault # Sync Loss Fault 67 Temp Sense Open 55 Undervolt Fault 04 Description Not functional at time of printing. Heat sink thermistor is open or malfunctioning. DC Bus voltage fell below the minimum value (388V DC at 460V AC input). [Line Loss Fault] and [Low Bus Fault] set to “enabled.” UV Short Fault Excessive current has been 41 detected between these two output terminals. UW Short Fault Excessive current has been 42 detected between these two output terminals.
7–8 Troubleshooting Table 7.
Troubleshooting Alarms 7–9 Table 7.D presents a listing and description of the drive alarms. Alarm status can be viewed by selecting the [Drive Alarm 1/2] parameter. An active alarm will be indicated by its corresponding bit being set to high (1). Any high bit (1) can energize CR1-4 (if programmed).
7–10 Troubleshooting Table 7.E (continued) Alarm Conditions Alarm [Drive Alarm 2] Bit 0 Alarm Name Motor Therm 1 Load Loss 2 3 4 5 Encoder Loss Enc Cnt Set Enc Cnt Max Voltage Check Description The value at the thermistor terminals has been exceeded. This bit will be active only when [Motor Therm Flt] is enabled and an analog option board with thermistor input is installed.
Appendix A Specifications and Supplemental Information Protection AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Trip: Nominal Bus Voltage: Heat Sink Thermistor: Drive Overcurrent Trip Software Current Limit: Hardware Current Limit: Instantaneous Current Limit: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: 200-240V Drive 380-480V Drive 500-600V Drive 285V AC 570V AC 690V AC 138
A–2 Specifications and Supplemental Information Electrical Input Data Voltage Tolerance: Frequency Tolerance: Input Phases: –10% of minimum, +10% of maximum. 47-63 Hz. Three-phase input provides full rating for all drives. Single-phase operation is possible for A & B Frame drives at a derating of 50%. Displacement Power Factor A1-A3 Frame Drives: A4 Frame & Up Drives: Efficiency: Max. Short Circuit Current Rating: Using Specified Fuses Using Specified HMCP Breakers 0.80 standard, 0.
Specifications and Supplemental Information Constant Torque Cat. No. Input kVA Input Amps Variable Torque Output kVA Output Amps 200-240V DRIVES AQF05 AQF07 AQF10 AQF15 AQF20 AQF30 AQF50 AQF75 A007 A010 A015 A020 A025 A030 A040 A050 A060 A075 A100 A125 1.1 1.4 2.2 2.9 3.9 5.7 8.5 9.0 8-10 12-14 17-20 22-26 26-31 27-33 41-49 52-62 62-74 82-99 100-120 112-134 0.9-1.0 1.3-1.6 1.7-2.1 2.2-2.6 3.0-3.7 4.2-5.1 6.6-8.0 8.9-11.3 10.8-13.6 16.1-20.4 18.0-23.
A–4 Specifications and Supplemental Information User Supplied Enclosures 1 2 3 4 5 6 Base Derate Amps are based on nominal voltage (240, 480 or 600V). If input voltage exceeds Drive Rating, Drive Output must be derated. Refer to Figure AE. Rating is at 4 kHz (2 kHz for 224-448 kW/300-600 HP, 500-600V). If carrier frequencies above 4 kHz are selected, drive rating must be derated. See Figure A-AC. Drive Ambient Temperature Rating is 40° C. If ambient exceeds 40° C, the drive must be derated.
Specifications and Supplemental Information Derating Guidelines A–5 Drive ratings can be affected by a number of factors. If more than one factor exists, derating percentages must be multiplied. For example, if a 42 Amp drive (B025) running at 8 kHz is installed at a 2,000 m (6,600 ft.) altitude and has a 2% high input line voltage, the actual amp rating will be: 42 x 94% Altitude Derate x 96% High Line Derate = 37.
Specifications and Supplemental Information Standard Rating for Enclosed Drive in 40°C Ambient & Open Drive in 50°C Ambient. Derating Factor for Enclosed Drive in Ambient between 41°C & 50°C.
Specifications and Supplemental Information Standard Rating for Enclosed Drive in 40°C Ambient & Open Drive in 50°C Ambient. Derating Factor for Enclosed Drive in Ambient between 41°C & 50°C.
A–8 Specifications and Supplemental Information Parameter Cross Reference - By Number No.
Specifications and Supplemental Information A–9 Parameter Cross Reference - By Name Name % Output Curr % Output Power 4-20mA Loss Sel Accel Mask Accel Owner Accel Time 1 Accel Time 2 Adaptive I Lim Alarm Mask 1, 2 Alt Type 2 Cmd Analog Trim En Anlg In 0 Freq Anlg In 0 Hi Anlg In 0 Lo Anlg In 1 Freq Anlg In 1 Hi Anlg In 1 Lo Anlg In 2 Freq Anlg In 2 Hi Anlg In 2 Lo Anlg Out 0 Abs Anlg Out 0 Hi Anlg Out 0 Lo Anlg Out 0 Offst Anlg Out 0 Sel Anlg Out 1 Abs Anlg Out 1 Hi Anlg Out 1 Lo Anlg Out 1 Offst Anlg Out
A–10 Specifications and Supplemental Information HIM Character Map Character Decimal 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 Hex 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 5
Specifications and Supplemental Information A–11 Communications Data Information Format Drive Status Structure This provides the drive status information that will be sent to the logic controllers input image table when the Communication Module is set to control the drive.
A–12 Specifications and Supplemental Information To allow convenient control of the Traverse and Sync functions through SCANport adapters, an alternate definition of the SCANport type 2 command can be selected. See also [Alt Type 2 Cmd].
Specifications and Supplemental Information A–13 Without Block Transfer1 Programmable Controller I/O Image Table Remote I/O Communication Module Output Image Adjustable Frequency AC Drive Direct to Drive Logic Logic Command Analog Reference WORD 2 WORD 3 Datalink A WORD 4 WORD 5 WORD 6 WORD 7 Datalink C Input Image Direct from Drive Logic Logic Status Analog Feedback WORD 2 WORD 3 Datalink A WORD 4 WORD 5 Parameter/Number Data In A1 111 Data In A2 112 Data In B1 Data In B2 113 114 Data In
A–14 Specifications and Supplemental Information Encoder Interface Wiring Option L4/L4E & L7E Wiring 0.1µf 0.1µf 10.7k 10.7k Typical Typical Typical 100 Typical 0.1µf 0.1µf 10.7k 10.7k 681 Current Limit Feedback 0.5A 173 681 Isolated +5V 5V J1/J2 Isolated +5V 5V 12V 2200pf JP4 470 0.1µf 255 12V 470 470 0.1µf 470 0.001 90.
Specifications and Supplemental Information A–15 Option L5/L5E & L8E Wiring Typical 510 510 100 Typical 20k 140 Typical 681 Typical Current Limit Feedback 0.5A 173 0.22µf 5V 681 J1/J2 5V 1.0 1.87k 12V 2200pf 255 JP4 510 12V 280 1k 0.001 90.
A–16 Specifications and Supplemental Information Option L6/L6E & L9E Wiring 100 100 Typical 20k Typical 100 Typical 0.22µf 140 681 Typical 0.15µf Current Limit Feedback 0.5A 173 0.33µf 5V 681 J1/J2 5V 1.0 499k 1.87k 12V 2200pf 255 JP4 12V 280 133 49 90.9 0.
Specifications and Supplemental Information Read/Write Parameter Record No.
A–18 Specifications and Supplemental Information Read/Write Parameter Record (continued) No.
Appendix B Dimensions Appendix B provides detailed dimension information for the 1336 PLUS. Included are: • IP 20 (NEMA Type 1) Dimensions. • IP65/54 (NEMA Type 4/12) Dimensions. • Heat Sink-through-the-Back Cutout Dimensions. • TB1 Terminal Block Dimensions for D, E & G Frame Drives. • Typical Mounting of F and G Frame Open Chassis Drives in a User Supplied Enclosure. Important: The dimensions given on the following drawings are for estimating purposes only.
B–2 Dimensions IP 20 (NEMA Type 1) & Open Dimensions - Frames A1 through A4 A Y C Max. Z G D AA E B F Mounting Hole Detail 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) BB 12.7 (0.50) CC Frame Three-Phase Rating 1, 2 500-600V Reference 380-480V 200-240V – A1 0.37-1.2 kW 0.37-0.75 kW 0.5-1.5 HP 0.5-1 HP – A2 1.5-2.2 kW 1.2-1.5 kW 2-3 HP 1.5-2 HP – A3 3.7 kW 2.2-3.7 kW 5 HP 3-5 HP 0.75-15 kW A4 5.5-15 kW * 5.5 kW 1-20 HP 7.5-20 HP 7.5 HP – B1/B2 11-22 kW * 5.5-11 kW 15-30 HP 7.5-15 HP 18.
Dimensions B–3 IP 20 (NEMA Type 1) & Open Dimensions - Frames B, C, D A Y C Max. Z G D F Mounting Hole Detail (Frames B & C) 7.1 (0.28) 7.1 (0.28) 12.7 (0.50) 12.7 (0.50) AA E B Mounting Hole Detail (Frame D) 10.4 (0.41) Dia. BB 14.7 (0.58) 19.0 (0.75) Dia. CC Mounting Holes (4) – See Detail Frame D Frames B & C Bottom View Will Vary with HP See Bottom View Dimensions All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference A B1/B2 276.4 (10.88) C 301.
B–4 Dimensions IP 20 (NEMA Type 1) & Open Dimensions - Frame E A Y C Max. Z 133.4 (5.25) D 37.9 (1.49) Mounting Hole Detail AA 10.4 (0.41) Dia. 17.0 (0.67) E B 19.0 (0.75) Dia. BB See Bottom View Dimensions for Details CC Mounting Holes (4) – See Detail All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference E – Enclosed E – Open A 511.0 (20.12) 511.0 (20.12) B 1498.6 (59.00) 1498.6 (59.00) C Max. 424.4 (16.71) 372.6 (14.67) D 477.5 (18.80) 477.
Dimensions B–5 IP 20 (NEMA Type 1) & Open Dimensions - Frame F 635.0 (25.00) Removable Lifting Angle Open Chassis 487.7 (19.20) 63.5 (2.50) 762.0 (30.00) 252.7 (9.95) 37.9 (1.49) 2286.0 (90.00) 193.0 (7.60) 501.7 (19.75) 1219.2 (48.00) Fan Vertical CL 711.2 (28.00) 527.1 (20.75) 19.1 (0.75) 274.8 (10.82) 726.9 (28.62) Bottom View 15.7 (0.62) Dia. 4 Places 158.8 (6.25) 196.9 (7.75) 20.6 (0.81) 295.4 (11.63) 108.0 (4.25) x 158.8 (6.
B–6 Dimensions Open Dimensions - Frame F “Roll-In” Chassis All Dimensions in Millimeters and (Inches) 635.0 (25.00) 1543.3 (60.76) DANGER DANGER DANGER DANGER DANGER DANGER TE R-L1 S-L2 T-L3 PE U-M1 717.6 (28.25) V-M2 W-M3 463.6 (18.25) Notes: 1 2 3 Enclosure dimensions needed to accommodate the drive are 2286 (H) x 889 (W) x 508 (D) mm (90 x 35 x 20 in.), nominal. A 1200 CFM (minimum) enclosure ventilating fan must be user supplied and installed.
Dimensions B–7 IP 20 (NEMA Type 1) & Open Dimensions - Frame G 63.5 (2.50) Removable Lifting Angle Open Chassis Dimensions Depth = 508.3 (20.01) Weight = 453.6 kg (1000 lbs.) 117.3 (4.62) 2324.1 (91.50) 1524.0 (60.00) 19.3 (0.76) 648.0 (25.51) Important: Two (2) 725 CFM fans are required if an open type drive is mounted in a user supplied enclosure. 762.0 (30.00) 635.0 (25.
B–8 Dimensions IP 65/54 (NEMA Type 4/12) Dimensions A See Detail A D 12.4 (0.49) C F G H See Detail B E B 7.9 (0.31) 12.7 (0.50) 7.1 (0.28) Dia. 12.7 (0.50) 14.3 (0.56) Dia. Typical Top and Bottom Detail A 12.7 (0.50) Dia. Drive Heatsink 19.1 (0.75) All Dimensions in Millimeters and (Inches) Frame Reference A1 A2 A3 A4 B1 5.5 kW (7.5 HP) at 200-240V AC 11 kW (15 HP) at 380-480V AC B2 7.5-11 kW (10-15 HP) at 200-240V AC 15-22 kW (20-30 HP) at 380-480V AC C A 430.0 (16.93) 430.0 (16.
Dimensions B–9 IP 20 (NEMA Type 1) Bottom View Dimensions - Frames A through C Frames A1 through A4 S R Fans are present on these drives Input Voltage 230 460 A4 A4 575 A4 Q F75 F75 F100 F150 F200 F30 F50 F75 F100 F150 F200 22.2 (0.88) Conduit Knockout - 1 Plc. P Catalog kW/HP Frame Number Rating 22.2/28.6 (0.88/1.13) Conduit Knockout - 3 Plcs. 5.5 (7.5) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 2.2 (3) 3.7 (5) 5.5 (7.5) 7.
B–10 Dimensions IP 20 (NEMA Type 1) Bottom View Dimensions - Frames D-G All Dimensions in Millimeters and (Inches) Frame D 62.7/76.2 (2.47/3.00) Conduit Knockout - 2 Plcs. 343.9 (13.54) 261.4 (10.29) 34.9 (1.38) Conduit Knockout - 3 Plcs. 144.0 (5.67) 52.1 (2.05) 34.9/50.0 (1.38/1.97) Conduit Knockout - 1 Plc. 198.1 (7.80) 169.4 (6.67) 131.6 (5.18) 204.5 (8.05) 153.7 (6.05) Frame E 432.3 (17.02) 305.3 (12.02) 178.3 (7.02) 38.6 (1.52) 88.9/101.6 (3.50/4.00) Conduit Knockout - 3 Plcs. 50.8 (2.
Dimensions Knockout Locations for Optional Junction Boxes - Frames B & C Only on CE Versions (for fixed connection to filter) B Frame - 28.6 (1.13), C Frame - 34.9 (1.38) 50.8 (2.00) O1 N1 S R Q P2 28.6/34.9 (1.13/1.38) Conduit Knockout - 2 or 3 Plcs. 22.2 (0.88) Conduit Knockout - 1 Plc. M L All Dimensions in Millimeters and (Inches) Frame Reference B1/B2 L 181.6 (7.15) B1/B2 (CE) 181.6 (7.15) 181.6 C (7.15) 181.6 C (CE) (7.15) M 167.1 (6.58) 167.1 (6.58) 167.1 (6.58) 167.1 (6.
B–12 Dimensions Heat Sink Through-the-Back Mounting - Frames A1 through A3 210.0 1 (8.25) 98.0 (3.86) 196.0 (7.72) 182.1 (7.17) 78.1 (3.076) 234.2 (9.2204) 249.7 1 (9.83) 78.2 (3.080) 220.0 (8.66) Cutout All Dimensions in Millimeters and (Inches) 10 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap – 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded Back of Enclosure Drive A1 = 50.8 (2.00) A2 = 71.4 (2.81) A3 = 98.8 (3.85) 1 Shading indicates approximate size of drive inside enclosure.
Dimensions B–13 Heat Sink Through-the-Back Mounting - Frame A4 257.0 1 (10.12) 80.4 (3.17) 160.9 (6.33) 120.7 (4.75) 241.3 (9.50) 225.0 (8.86) 301.2 (11.86) 225.9 (8.89) 317.0 1 (12.48) 285.0 (11.22) Cutout 150.6 (5.93) 75.3 (2.96) All Dimensions in Millimeters and (Inches) 14 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap – 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded Back of Enclosure Drive 90.0 (3.54) 1 Shading indicates approximate size of drive inside enclosure.
B–14 Dimensions Heat Sink Through-the-Back Mounting - Frame B1/B2 267.2 1 (10.52) 6.35 (0.25) 244.4 (9.62) 2.54 (0.10) 435.4 1 (17.14) 257.1 (10.12) 415.3 (16.35) 410.2 (16.15) 308.6 (12.15) Cutout as Viewed from INSIDE Enclosure 283.2 (11.15) 127.0 (5.00) All Dimensions in Millimeters and (Inches) 8 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap – 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded Drive Back of Enclosure 129.3 (5.
Dimensions B–15 Heat Sink Through-the-Back Mounting - Frame C 303.8 1 (11.96) 282.5 (11.12) 4.8 (0.19) 273.1 (10.75) 4.8 (0.19) 635.0 (25.00) Cutout 644.7 (25.38) 508.0 (20.00) 660.4 1 (26.00) 381.0 (15.00) 254.0 (10.00) 12 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded 127.0 (5.00) All Dimensions in Millimeters and (Inches) Drive 1 Shading indicates approximate size of drive inside enclosure. Back of Enclosure 129.3 (5.
B–16 Dimensions Heat Sink Through-the-Back Mounting - Frame D 9.9 (0.39) Detail 356.1 (14.02) 4.6 (0.18) 362.2 (14.26) 375.2 1 (14.77) 6.1 (0.24) See Detail 26.7 (1.05) 1118.6 (44.04) 1054.4 (41.51) 1145.3 (45.09) 962.7 (37.90) 867.4 (34.15) 806.7 (31.76) 773.9 (30.47) 680.5 (26.79) 1178.1 1 (46.38) Cutout as Viewed from INSIDE Enclosure 650.8 (25.62) 587.0 (23.11) 494.5 (19.47) 338.6 (13.33) 182.6 (7.19) All Dimensions in Millimeters and (Inches) 16 Required 4.3 (0.171) Dia.
Dimensions B–17 Heat Sink Through-the-Back Mounting - Frame E 508.0 1 (20.00) 5.8 (0.23) 489.0 (19.25) 127.0 (5.00) 54.1 (2.13) 477.3 (18.79) Cutout 1084.1 (42.68) 1422.4 1 (56.00) 1095.8 (43.14) 127.0 (5.00) All Dimensions in Millimeters and (Inches) 26 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap 4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded 75.4 (2.97) 5.8 (0.23) Back of Enclosure 1 Shading indicates approximate size Drive of drive inside enclosure.
B–18 Dimensions TB1 Dimensions for D & E Frame Drives 27.0 (1.10) 35.0 (1.38) 31.0 (1.22) 61.5 (2.42) 93.0 (3.66) 42.0 (1.65) M10 Stud (Approximate 0.375 in.) - 2 Places Recommended Torque - 10 N-m (87 lb.-in.) Recommended Wrench - 17 mm 75 x 31 (2.95 x 1.22) Removable Bar 18.0 (0.71) 28.0 (1.10) Also applies to TB1 on D Frame Drives 23.0 (0.91) 63.5 (2.50) 69.0 (2.72) 35.0 (1.38) M8 Stud (Approximate 0.313 in.) - 2 Places Recommended Torque - 6 N-m (52 lb.-in.) Recommended Wrench - 13 mm 50.
Dimensions TB1 Dimensions for G Frame Drives 6.3 (0.25) 117.3 (4.62) 206.2 (8.12) 41.7 (1.64) 9.7 (0.38) 16.0 (0.63) 70.0 (2.75) 50.8 (2.00) 31.8 (1.25) 25.4 (1.00) 10.2 (0.40) Dia. Typical - 15 Plcs. 19.1 (0.75) 31.8 (1.25) 16.0 (0.
B–20 Dimensions DC Bus Inductor Dimensions for F Frame “Roll-In” Drives All Dimensions in Millimeters and (Inches) 16.0 ±0.4 (0.63 ±0.016) 19.1 ±0.3 (0.75 ±0.01) 9.7 (0.38) L2 L1 228.6 (9.0 Max.) 179.8 ±0.3 (7.08 ±0.01) 217.9 ±0.8 (8.58 ±0.03) L3 L4 396.2 ±3.3 (15.6 ±0.13) 370.8 ±3.3 (14.6 ±0.13) 208.3 (8.2 Max.) Weight = 45.36 kg (100 lbs.) 13.2 ±3.3 (0.52 ±0.
Dimensions B–21 Typical F Frame “Roll-In” Mounting in User Supplied Enclosure Important: This information represents the method used to factory mount an open (roll-in) type Frame F in an enclosure specifically designed by Allen-Bradley. Illustrations are only intended to identify structural mounting points and hardware shapes. You must design and fabricate steel components based on the actual mounting configuration, calculated loads and enclosure specifications. Minimum thickness of all parts = 4.6 (0.
B–22 Dimensions Typical G Frame Mounting in User Supplied Enclosure 14.2 (0.56) 11.1 x 19.1 (0.44 x 0.75) 41.1 (1.62) 82.6 (3.25) 134.1 (5.28) 55.1 (2.17) Bracket Important: This information represents the method used to factory mount an open type Frame G in an enclosure specifically designed by Allen-Bradley. Illustrations are only intended to identify structural mounting points and hardware shapes.
Appendix C CE Conformity Low Voltage Directive The following low voltage directives apply: • EN 60204-1 • PREN 50178 EMC Directive This apparatus is tested to meet Council Directive 89/336 Electromagnetic Compatibility (EMC) using a technical construction file and the following standards: • EN 50081-1, -2 - Generic Emission Standard • EN 50082-1, -2 - Generic Immunity Standard Declarations of Conformity to the European Union Directives are available.
C–2 CE Conformity Requirements for Conforming Installation The following six items are required for CE conformance: 1. Standard 1336 PLUS II Drive 0.37-448kW (0.5-600HP) CE compatible (Series D or higher). 2. Factory installed EMC enclosure (-AE option) or field installed EMC Enclosure Kit (1336x-AEx - see page C–3). 3. Filter as called out below. 4. Grounding as shown on page C–4. 5.
CE Conformity C–3 EMC Enclosure Kit Selection Enclosure Kit Catalog Number Frame Reference A1, A2, A3 A4 B C D E 200-240V Rating 1336F-AE3 1336F-AE2 1336F-AE4 1336F-AE5 1336F-AE6 1336F-AE7 380-480V Rating 1336F-AE3 1336F-AE2 1336F-AE4 1336F-AE5 1336F-AE6 1336F-AE7 500-600V Rating – 1336F-AE2 1336F-AE4 1336F-AE5 1336F-AE6 1336F-AE7 RFI Filter Installation Important: Refer to the instructions supplied with the filter for details.
C–4 CE Conformity Grounding RFI Filter Grounding Important: Using the optional RFI filter may result in relatively high ground leakage currents. Surge suppression devices are also incorporated into the filter. Therefore, the filter must be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.
CE Conformity C–5 Filter Mounting (continued) Important: Drive and filter must be mounted to a common back plane with a positive electrical bond. Spacing is determined by Conduit Box. Three-Phase Input 1 Three-Phase Input 1 Access Panel and Input Terminal Block Lower Access Panel To Motor 1 To Motor 1 Conduit Box 1 Conduit Box 1 Nipple/Fitting 1 2 Figure C.3 1336 PLUS II Figure C.
C–6 CE Conformity Filter Mounting (continued) Important: A positive electrical bond must be maintained between the enclosure and filter (including brackets), fans, and drive. To assure a positive electrical bond, any paint near all mounting points must be removed. All Dimensions in Millimeters and (Inches) Important: Cooling fans are required for proper drive operation. Fans and air intake openings must be EMI shielded. Refer Appendix A for CFM recommendations. 75.0 (2.
CE Conformity C–7 Required Knockout Assignments Dimensions are in Millimeters and (Inches) Frames A1 through A4 Control I/O Motor Output Filter Input Control I/O Frames B and C Filter Input Motor Output SCANport SCANport 22.2/28.6 (0.88/1.13) - 3 Plcs. 28.6/34.9 (1.13/1.38) - 3 Plcs. 22.2 (0.88) - 1 Plc. Frame E Frame D Filter Input 22.2 (0.88) - 1 Plc. Filter Input Motor Output Control I/O Motor Output SCANport (Side of Drive) Control I/O SCANport 34.9/50.0 (1.38/1.97) - 1 Plc. 34.
C–8 CE Conformity Filter Dimensions TB Cover = 50.0 (1.97) x 41.0 (1.61) x 66.0 (2.60) B E H 6.5 (0.26) Braided Shield A D 100.0 (3.94) 10.0 (0.39) 10.0 (0.39) F C 1.0 (0.04) All Dimensions in Millimeters and (Inches) Catalog Number 1336-RFB-7-AA 1336-RFB-16-AA 1336-RFB-30-A A 50.0 (1.97) 55.0 (2.17) 60.0 (2.36) B 255.0 (10.04) 305.0 (12.00) 335.0 (13.19) C 126.0 (4.96) 142.0 (5.59) 160.0 (6.30) D 25.0 (0.98) 30.0 (1.18) 35.0 (1.38) E 240.0 (9.45) 290.0 (11.42) 320.0 (12.60) F 180.0 (7.09) 230.
CE Conformity Filter Dimensions (continued) Conduit Fitting C H A D H E F G B Catalog Number 1336-RFB-30-A4 1336-RFB-27-B 1336-RFB-48-B 1336-RFB-80-C A 260.1 (10.24) 276.6 (10.89) 276.6 (10.89) 302.0 (11.89) B 413.7 (16.29) 540.0 (21.26) 540.0 (21.26) 775.0 (30.50) C 58.0 (2.28) 58.0 (2.28) 68.1 (2.68) 78.5 (3.09) D 230.1 (9.06) 212.6 (8.37) 212.6 (8.37) 238.0 (9.37) E 320.0 (12.60) 461.0 (18.15) 461.0 (18.15) 685.8 (27.00) F 15.0 (0.59) 10.9 (0.43) 10.9 (0.43) 20.4 (0.80) G 70.0 (2.76) 68.
C–10 CE Conformity Filter Dimensions (continued 122.0 (4.08) 122.0 (4.08) F B H E E E F C A D 5.0 (0.20) Dia. Ground Stud G Catalog Number 1336-RFB-475-G 1336-RFB-590-G 1336-RFB-670-G A 300.0 (11.81) B 794.0 (31.26) C 160.0 (6.30) D 275.0 (10.83) E 200.0 (7.87) F 70.0 (2.76) G 12.5 (0.49) H 740.0 (29.13) Weight kg (lbs.) 29.0 (63.
Index A AC Supply Source, 2–3 Adapter Definitions, 2–41 Alarms, 7–9 Analog I/O Options, 2–34 Analog Option Board Installation/Removal, 2–34 Setup, 2–34 Armored Cable, 2–17 Auto Restart, 6–20 B Bypass Contactors, 2–9 C Cable Termination, 2–37 Cables, Power Armored, 2–17 Shielded, 2–17 Unshielded, 2–17 Catalog Number Explanation, 1–2 CE Conformity, 2–10, C–1 Circuit Breakers, Input, 2–5 Common Mode Cores, 2–37 Contacts, Fault, 7–1 Control Interface Option Board Removal/Installation, 2–40 L4/L4E, A–14 L5/L5E
I–2 Index Precharge Open, 7–6 Prm Access Flt, 7–6 Reprogram Fault, 7–6 ROM or RAM Fault, 7–6 Serial Fault, 7–6 Shear Pin Fault, 7–6 Step Logic Flt, 7–6 Sync Loss Fault, 7–7 Temp Sense Open, 7–7 Undervolt Fault, 7–7 UV Short Fault, 7–7 UW Short Fault, 7–7 VW Short Fault, 7–7 Xsistr Desat Flt, 7–7 Filtering, RFI, 2–10, 2–12, C–4 Flux Vector vs.
Index Direction Owner, 6–46 Drive Alarm, 6–36, 6–37 Drive Direction, 6–38 Drive Status, 6–36 Drive Type, 6–42 Dwell Frequency, 6–19 Dwell Time, 6–19 EEPROM Cksum, 6–40 Elapsed Run Time, 6–7 Enc Count Scale, 6–52 Encoder Counts, 6–52 Encoder Freq, 6–6, 6–52 Encoder Loss Sel, 6–52 Encoder PPR, 6–18, 6–50 Encoder Type, 6–50 Fault Alarms, 6–34, 6–35 Fault Buffer, 6–32 Fault Data, 6–33 Fault Frequency, 6–34 Fault Mask, 6–44 Fault Owner, 6–47 Fault Status, 6–34 Firmware Ver.
I–4 Index Rated Volts, 6–41 Rated VT Amps, 6–41 Rated VT kW, 6–41 Reference Mask, 6–43 Reference Owner, 6–46 Remote CR Output, 6–29 Reset/Run Time, 6–20 Reset/Run Tries, 6–20 Ride Thru Volts, 6–24 Run Boost, 6–58 Run On Power Up, 6–20 Run/Accel Volts, 6–59 S Curve Enable, 6–20 S Curve Time, 6–20 Save MOP Ref, 6–17 Set Defaults, 6–39 Shear Pin Fault, 6–32 Skip Freq, 6–17 Skip Freq Band, 6–17 Slip Adder, 6–51 Slip Comp Gain, 6–20 Slip@F.L.A.
www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.
