Allen-Bradley User Manual for 3000/5000 VA UPS 1609-P3000N 1609-P3000H 1609-P3000A 1609-P5000E 3000 VA 120 VAC 3000 VA 208 VAC 3000 VA 230 VAC 5000 VA 208/230 VAC Tower/Rack-Mount 3U Uninterruptible Power Supply 41063-260-01(1) 990-2671 09/2005
INSTALLATION Read the Safety Instruction sheet before installing the UPS. Unpacking Inspect the UPS upon receipt. Notify the carrier and dealer if there is damage. The packaging is recyclable; save it for reuse or dispose of it properly.
Wiring and Connecting the UPS CONNECTING UPS USING POWER CORD : 3000 VA UNITS 1609-P3000N – Use captive 8 ft cord. NEMA L5-30 Plug is attached to this cord. 1609-P3000H – Use in captive 8 ft cord. NEMA L6-30 Plug is attached to this cord. 1609-P3000A – User must supply power cord. Power cord must mate with IEC 320 C20 inlet. HARDWIRING INSTRUCTIONS: 1609-P5000E • Wiring must be performed by a qualified electrician.
Connecting the Battery modules and Attaching the Front Bezel ∂ • ÷ ≠ 3
BASIC CONNECTORS Power management software and interface cable can be used with the UPS. Use only a supplied or approved interface cable. serial com Any other serial interface cable will be incompatible with the UPS connector. Manual bypass enables the user to manually put connected equipment into bypass mode. normal bypass Emergency Power Off terminal allows the user to connect the UPS to the central EPO system.
CIRCUIT BREAKERS output circuit breakers 1609-P5000E 1609-P3000A output circuit breakers 1609-P3000N output circuit breaker 1609-P3000H 5
Connecting Equipment and Power to the UPS 1. 2. Connect equipment to the UPS. Avoid using extension cords. Turn on all connected equipment. To use the UPS as a master ON/OFF switch, ensure all connected equipment is switched ON. The equipment will not be powered until the UPS is turned on. 3. To power up the UPS press the • 5. button on the front panel. The UPS battery charges when it is connected to utility power. The battery charges to 90% capacity during the first three hours of normal operation.
OPERATION FRONT DISPLAY Load Battery Charge Indicator Description Online The Online LED illuminates when the UPS is drawing utility power and performing double conversion to supply power to connected equipment. On Battery The UPS is supplying battery power to the connected equipment. Bypass The Bypass LED illuminates indicating that the UPS is in bypass mode. Utility power is sent directly to connected equipment during bypass mode operation.
Feature Cold Start Function When there is no utility power and the UPS is off, press and hold the power up the UPS and connected equipment. button to The UPS will emit two beeps. During the second beep, release the button. Self-Test Automatic: The UPS performs a self-test automatically when turned on, and every two weeks thereafter (by default). During the self-test, the UPS briefly operates the connected equipment on battery.
USER CONFIGURABLE ITEMS NOTE : SETTINGS ARE MADE THROUGH SUPPLIED POWER CHUTE SOFTWARE, OPTIONAL NETWORK MANAGEMENT CARDS, OR TERMINAL MODE. FACTORY USER SELEC TABLE FUNCTION DESCRIPTION DEFAULT CHOICES Automatic Self-Test Every 14 days (336 hours) Every 7 days(168 hours), 14 days (336 hours) On Startup Only, No Self-Test Set the interval at which the UPS will execute a self-test. UPS ID UPS_IDEN Up t o eight characters to define the UPS Uniquely identify the UPS, (i.e.
NOTE : SETTINGS ARE MADE THROUGH SUPPLIED POWER CHUTE SOFTWARE, OPTIONAL NETWORK MANAGEMENT CARDS, OR TERMINAL MODE. FACTORY DEFAULT FUNCTION USER SELEC TABLE CHOICES DESCRIPTION Low Bypass Point -30% of output voltage setting -15%, -20%, -25%, -30% Minimum voltage that the UPS will pass to connected equipment during internal bypass operation. Output Voltage 3 kVA 120 V models: 120 VAC 208/230 V models: 230 VAC 3 kVA 120 V models: 120 VAC Allows the user to select the on battery output voltage.
Use one of the following cable types to connect the UPS to the EPO switch: • CL2: Class 2 cable for general use • CL2P: Plenum cable for use in ducts, plenums, and other spaces used for environmental air. • CL2R: Riser cable for use in a vertical run in a floor to floor shaft. • CLEX: Limited use cable for use in dwellings and for use in raceways. • For installation in Canada: Use only CSA certified, type ELC (extra-low voltage control cable).
M AINTENANCE, AND TRANSPORT Replacing the Battery Module This UPS has an easy to replace, hot-swappable battery module. Replacement is a safe procedure, isolated from electrical hazards. You may leave the UPS and connected equipment on during the procedure. The battery replacement procedure must include replacing all battery modules in the UPS and connected external battery pack(s). Typical Battery life expectancy is two to four years.
REPLACING BATTERY MODULES u v w z x { y | Disconnecting the Battery for Transport Always DISCONNECT THE BATTERY(s) before shipping in compliance with U.S. Department of Transportation (DOT) and IATA regulations. The battery(s) may remain in the UPS. 1. Shut down and disconnect any equipment attached to the UPS. 2. Shut down and disconnect the UPS from the power supply. 3. Unplug the battery connectors. Refer to Replacing Battery Modules in this manual.
TROUBLESHOOTING PROBLEM AND POSSIBLE CAUSE UPS WILL NOT TURN ON Battery not connected pro perly. button not pushed. SOLUTION Check that the battery connectors are fully engaged. Press the button once to power the UPS and the connected equipment. UPS not connected to utility power supply. Check that the power cable from the UPS to the utility power supply is securely connected at both ends. Very low or no utility voltage. Check the utility power supply to the UPS by plugging in a table lamp.
PROBLEM AND POSSIBLE CAUSE BYPASS LED ILLUMINATES The bypass switch has been turned on manually or through an accessory. FAULT AND OVERLOAD SOLUTION If bypass is the chosen mode of operation, ignore the illuminated LED. If bypass is not the chosen mode of operation move the bypass switch on the back of the UPS, to the normal position. LEDS ILLUMINATE, UPS EMITS A SUSTAINED ALARM TONE The UPS has ceased sending power to connected equipment.
Service If the UPS requires service do not return it to the dealer. Follow these steps: 1. Review the problems discussed in the Troubleshooting section of this manual to eliminate common problems. 2. If the problem persists, contact Rockwell Automation Customer Support. Refer to Contact Information below. 3. Pack the UPS in its original packaging. § Pack the UPS properly to avoid damage in transit. Never use Styrofoam beads for packaging. § Damage sustained in transit is not covered under warranty.
Safety Information - SAVE THIS GUIDE This Safety Guide contains important instructions that should be followed during installation and maintenance of the equipment and batteries. It is intended for customers who setup, install, relocate, or maintain equipment. Changes and modifications to this unit not expressly approved could void the warranty.
