Pico GFX-70 Controllers Bulletin 1760 User Manual
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes The information below summarizes the changes to this manual since the last release as publication 1760-UM002A-EN-P, April 2004. To help you locate new and updated information in this release of the manual, we have included change bars as shown to the right of this paragraph. Catalog Number Release History The following table shows the history of the Pico GFX-70 catalog numbers.
Summary of Changes 4 Released April 2004 Protective Covers 1760-NDM 1760-NDC Mounting Feet 1760-NMF Tools 1492-N90 1492-KWC New Information Released April 2005 The following table lists the sections of this manual where new information has been added. For this New Information See Added Figure 1.3, Remote Processor Features. 1-5 Revised Catalog Number Reference section to include new catalog numbers. 1-6 Publication 1760-UM002B-EN-P - March 2005 Revised Setting Values section.
Summary of Changes 5 For this New Information See Modified text within the Memory Module section. 8-11 Modified text within the PicoSoft Pro section. 8-15 Modified the Device Version section. 8-17 Corrected dimension specifications and added new catalog numbers to tables. A-2 Revised Figure A.1, Dimensions of the 1760-DU and 1760-DUB display/keypad. A-3 Revised Figure A.4, Dimensions of the 1760-LDF… processor units. A-4 Added Figure A.6, Dimensions of the 1760-RM… Remote Processor modules.
Summary of Changes 6 Publication 1760-UM002B-EN-P - March 2005
Table of Contents Summary of Changes Catalog Number Release History . . . . . . . . . . . . . . . . . . . . . . . . . . soc-3 New Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . soc-4 Preface Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common Techniques Used in this Manual. . . . . . . . . . . . . . . . . . . . .
Table of Contents 2 1760-IB12XOB8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Servo Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setpoint Entry for a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Pico-Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . .
Table of Contents 3 Number Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Circuit Diagram Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Saving and Loading Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Working with Contacts and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Creating and Modifying Connections . . . . . . . . . . . . . . . . . . . . . 4-21 Inserting and Deleting a Circuit Connection . .
Table of Contents 4 Example with Timing Relay and Counter Function Block . . . 4-154 Chapter 5 Visualization with Pico GFX-70 Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Memory Division . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Western European Character Table . . . . . . . . . . . . . . . . . . . . . . . 5-3 Screen Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents 5 Introduction to the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Configuration of the Serial Interface . . . . . . . . . . . . . . . . . . . . . 6-18 Chapter 7 Pico GFX-70 Settings Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Password Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents 6 Monitoring of Short-Circuit and Overload with 1760-IB12XOB8 . . 8-7 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 Expanding Pico GFX-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 How is an Expansion Unit Recognized? . . . . . . . . . . . . . . . . . . . 8-8 Transfer Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Function Monitoring of Expansion Units . . . . . .
Preface Read this preface to familiarize yourself with the rest of the manual. It provides information concerning: • • • • Who Should Use this Manual who should use this manual the purpose of this manual conventions used in this manual related documentation Use this manual if you are responsible for designing, installing, programming, or troubleshooting automation control systems that use Allen-Bradley Pico controllers.
Preface 2 Related Documentation The following documents contain information that may be helpful to you as you use Allen-Bradley SLC products. If you would like a manual, you can: • download a free electronic version from the internet: • www.theautomationbookstore.com • purchase a printed manual by: – contacting your local distributor or Rockwell Automation representative – visiting www.theautomationbookstore.com and placing your order – calling 1.800.963.9548 (USA/Canada) – or 001.330.725.
Chapter 1 Overview Intended Use The Pico GFX-70 is a programmable device that provides HMI, switching, closed-loop and open-loop control functions, and can be used to replace relay and contactor controls. All components must be properly installed before use. The display and keypad of the are protected to IP65 and do not normally require any special housing protection.
1-2 Overview Product Description The Pico GFX-70 is an electronic HMI unit and control relay with the following features: • • • • • • Logic functions Timing relay and counter functions Time switch functions Arithmetic functions PID controllers Operator and display functions The Pico GFX-70 is a display, HMI, control and input device in one. It allows you to create solutions for domestic applications as well as tasks in machine and plant construction. It is a modular and flexible device.
Overview • • • • • • • • • • • • • 1-3 – preset – frequency counters – high-speed counters – count incremental encoder values compare values display graphics, texts, variables, enter set points, display flashing values and graphics, change and replace graphics and texts by push button process additional inputs and outputs use 7-day and year time switches count operating hours (operating hours counter) communicate via the Pico-Link set up point-to-point communication via the serial interface provide clos
1-4 Overview Component Features Figure 1.1 Display and Keypad Features 1 2 3 4 9 8 7 6 5 1. DEL button 2. Graphic display 3. ALT button 4. LEDs for signalling 5. Mode button 6. Right, down cursor buttons 7. OK button 8. Left, up cursor buttons 9.
Overview 1-5 Processor Figure 1.2 Processor Features 1 2 6 5 3 4 1. Power supply 2. Pico-Link terminals 3. Expansion module connector 4. Socket for memory module, PC and point-to-point connection 5. Power supply / operating mode LED 6. Pico-Link LED Figure 1.3 Remote Processor Features 1 2 1. 24V dc Voltage supply 2.
1-6 Overview I/O Modules Figure 1.4 I/O Module Features 1 2 3 1. Inputs 2. Analog output (optional) 3. Outputs Catalog Number Reference Table 1.
Overview 1-7 Table 1.1 Pico GFX-70 Catalog Number Listing Catalog Number Description 1760-PICOPRO-PC02 PicoSoft Pro Software and Cable Kit Display Units 1760-DUB Display Unit with Push buttons 1760-DU Display Unit without Push buttons Memory Module 1760-MM3 256K Memory Module Power Supply 1606-XLP30E DC Power Supply Point-to-Point Serial Interface Cables 1760-CBL-2M Point-to-Point Serial Interface Cable, 2m (6.6 ft) 1760-CBL-5M Point-to-Point Serial Interface Cable, 5m (16.
1-8 Overview Pico GFX-70 Operation Buttons ALT DEL DEL: Delete object in circuit diagram ALT: Special functions in circuit-diagram, Status display OK ESC * Cursor buttons (up, down, left, right): Move cursor Select menu items Set contact numbers, contacts and values OK: Next menu level, Save your entry ESC: Previous menu level, Cancel *:Toggle between visualization display and Status display close Terminal mode In visualization applications, the keypad can be used for other functions than the ones
Overview 1-9 Selecting Main and System Menu Status Display I .2..5....... R.2 MO 02:00 RS Q..34…. MO S .2…6.. DEL P- and ALT STOP No password OK Current selection flashes in the Pico GFX-70 menu ESC ESC PROGRAM... SECURITY... SYSTEM... MENU LANGUAGE CONFIGURATOR... STOP✓ RUN PARAMETERS SET CLOCK... 1st menu level 1st menu level Main menu System menu Date display I .2..5....... ALT P- MO 11:50 Q..34.... STOP I .2..5....... PMO 01.04.2002 Q..34....
1-10 Overview Status Display for Local Expansion Inputs Expansion Weekday/Time Outputs R 1.........12 RS AC PMO 10:42 S 1......8 STOP AC expansion ok/P buttons or Weekday/Date On: 1, 2, 3, 4/Off:… RS = Expansion functioning correctly Pico GFX-70 Advanced Status Display Retention/Debounce/ Pico-Link station Publication 1760-UM002B-EN-P - March 2005 I 12...6.89..
Overview 1-11 Pico GFX-70 LED Display Pico GFX-70 features two LEDs on the back of the processor. These indicate the status of the power supply (POW) and the RUN or STOP operating mode (See Figure 1.1 on page 1-4). Table 1.
1-12 Overview Menu Structure Main Menu without Password Protection Access the main menu by pressing OK. TIP STOP: Circuit diagram display RUN: Power flow display Main menu PROGRAM.. . ▲ STOP ✓ RUN PARAMETERS SET CLOCK ▼ TERMINAL MODE.. PROGRAM...
Overview 1-13 Main menu PROGRAM... DELETE PROGRAM DEVICE-CARD CARD... REPLACE ? CARD-DEVICE DELETE CARD ? PROGRAM... STOP RUN ✓ ▲ DEVICE-CARD PARAMETERS CARD-DEVICE SET CLOCK... ▼ TERMINAL MODE DELETE CARD ? PROGRAM... STOP RUN ✓ ▲ Parameter display REPLACE ? DEVICE-CARD CARD-DEVICE DELETE CARD ? DELETE ? Parameters PARAMETERS SET CLOCK... ▼ TERMINAL MODE.. Display for date and time setting PROGRAM... ▲ STOP RUN ✓ PARAMETERS SET CLOCK... ▼ SET CLOCK TERMINAL MODE..
1-14 Overview Main Menu with Password Protection Main menu Unlocking Pico GFX-70 PASSWORD... ▲ STOP RUN✓ PARAMETERS SET CLOCK... Password entry Four wrong entries (if enabled) DELETE ALL? Password ▼ Correct entry Status display PASSWORD... RUN Pico GFX-70 System Menu Access the system menu by simultaneously pressing DEL and ALT. TIP Password System Password entry SECURITY... PASSWORD... SYSTEM... MENU LANGUAGE CONFIGURATOR... RANGE...
Overview 1-15 System menu SECURITY... SYSTEM... MENU LANGUAGE CONFIGURATOR... DEBOUNCE ✓ P BUTTONS RUN MODE CARD MODE TERMINAL MODE DISPLAY... RETENTION... INFORMATION... DEBOUNCE ✓ P BUTTONS RUN MODE CARD MODE TERMINAL MODE DISPLAY ▲ ▼ DEBOUNCE ✓ ▲ P BUTTONS ✓ RUN MODE ✓ CARD MODE ✓ ▼ TERMINAL MODE ✓ DISPLAY... RETENTION... INFORMATION...… ▲ ▼ CONTRAST: LIGHTING: 0 75% RETENTION...
1-16 Overview System menu SECURITY... SYSTEM... MENU LANGUAGE CONFIGURATOR... ENGLISH DEUTSCH ✓ FRANCAIS ESPANOL ITALIANO PORTUGUES NEDERLANDS SVENSKA POLSKI TURKCE ▲ ▼ Only one selection is possible. SECURITY... SYSTEM... MENU LANGUAGE CONFIGURATOR... NET... COM... LINK... The other menus of NET and COM are only shown in STOP mode Publication 1760-UM002B-EN-P - March 2005 NET PARAMETERS... STATIONS... CONFIGURE...
Overview 1-17 System menu NET PARAMETERS.. STATIONS... CONFIGURE... NET-ID : __ ▲ BAUDRATE: ____KB BUSDELAY: __ SEND IO: ▼ REMOTE RUN REMOTE IO NET-ID : 01 ▲ BAUDRATE: 1000KB BUSDELAY: 08 SEND IO: ✓ ▼ REMOTE RUN ✓ NET PARAMETERS.. STATIONS... CONFIGURATOR... 1 2 3 4 5 6 7 8 1 0 0 0 0 0 0 0 This list is only created in Station 1. ▲ This list only appears if Station 1 has been selected. ▼ ▲ SAVE CANCEL ▼ ▲ ▼ NET PARAMETERS.. STATIONS... CONFIGURATOR... CONFIGURE? CONFIGURATION IN PROGRESS.
1-18 Overview System menu NET... COM... CONFIGURE... BAUDRATE:19200B SERIAL INTERFACE ✓ REMOTE MARKER... BAUDRATE: 9600B SERIAL INTERFACE BAUDRATE:19200B COM LINK ✓ REMOTE MARKER... READ: 1MD00 Ç 1MD00 WRITE: 1MD00 Ç 1MD00 This menu only appears if the COM LINK was selected. Selecting or Toggling Between Menu Items PROGRAM... STOP Up or down arrow button PARAMETERS SET CLOCK... OK Select or toggle Cursor Display The cursor flashes. HH:MM DD.MM YEAR '4:23 05.
Overview 1-19 Setting Values HH:MM DD.MM YEAR • Change value using up/down arrow keys. 14:23 03.10 2002 Values Positions Value at position • Select cursor position in value using left/right arrow keys. • Change the value at the cursor position using up/down arrows keys. OK Store entries. OK Retain previous value.
1-20 Overview Publication 1760-UM002B-EN-P - March 2005
Chapter 2 Installation The Pico GFX-70 must only be installed and wired by qualified electricians or other persons familiar with the installation of electrical equipment. WARNING Danger of electric shock! Never carry out electrical work on the device while the power supply is switched on. Always follow the safety rules: • • • • • Switch off and isolate. Ensure that the device is no longer live. Secure against reclosing. Short-circuit and ground. Cover adjacent live parts.
2-2 Installation For ease of wiring, leave a gap of at least 3 cm between the Pico GFX-70 terminals and the wall or adjacent devices. 30 Figure 2.1 Clearances to the Pico GFX-70 30 30 30 Fitting the Protective Membrane For special applications such as in the food industry, the keypad must be protected against the ingress of dust, liquids etc. For this use the specially designed protective membrane. Fit the protective membrane before mounting the display/keypad. Figure 2.
Installation ATTENTION 2-3 Ensure that the membrane fits snugly in the groove of the display/keypad. Otherwise a proper seal cannot be guaranteed and particles may enter underneath the membrane. This may cause malfunctions in the keypad. In food industry applications, there is the risk of bacteria building up underneath the membrane. Figure 2.3 Correct position of the protective membrane IMPORTANT If the protective membrane needs to be replaced, the display/keypad must be removed.
2-4 Installation Figure 2.4 Removing the front frame Remove the front frame as shown in the figure. The protective cover can be mounted in two different positions. Choose the position that is most suitable for the application at hand and your requirements. Figure 2.
Installation 2-5 Figure 2.6 Installing the protective cover Install the protective cover as shown in the figure. Sealing the Protective Cover Figure 2.7 Sealing the protective cover The grip handle of the protective cover is provided with holes that can be used in any mounting position. You can fit a wire or similar material through these holes in order to seal the cover. If the wire is provided with a lead seal, the cover is sealed. The cover can then only be opened by breaking the seal or the wire.
2-6 Installation Mounting the Display/Keypad, “Front Mounting” Figure 2.8 Drill holes for the GFX MFD-CP... 22.5 30 Drill and punch out two 22.5 mm diameter holes. The diameter is the same as is normally required for control circuit devices. IMPORTANT Observe the following technical requirements: • The hole spacing is 30 mm. • The maximum thickness of the front plate for mounting the processor unit must not be more than 6 mm.
Installation 2-7 Figure 2.9 Mounting the display/keypad The protective membrane or the protective cover must be fitted. Fit the display/keypad in the punched fixing holes. Figure 2.10 Screw fastening the display/keypad 2x Screw fasten the display/keypad.
2-8 Installation IMPORTANT The tightening torque must be between 1.2 and 2 Nm. Ensure that the correct torque is used. If the tightening torque is too low or high, this may impair the seal. Use the combination box spanner with the designation M22-MS. Removing the Display/Keypad, “Front Mounting” Unscrew the fixing element and remove the display/keypad. Mounting the Processor Unit If you wish to add expansion units to the processor unit, the DIN rail must be fitted beforehand.
Installation IMPORTANT 2-9 The two fixing shafts of the display/keypad are designed for a 2 space unit expansion device. If you wish to fit wider expansion units, the DIN rail must be supported at a third support point. This third support point should be located in the area 216 mm from the end of the device. It should not be possible to twist the DIN rail. ATTENTION The fixing shafts of the display/keypad are designed for mounting the expansion units.
2-10 Installation Figure 2.
Installation IMPORTANT 2-11 The inputs/outputs can be mounted before or after mounting the processor unit onto the fixing shaft. Removing the Inputs/Outputs 1. Press the two catches together. 2. Pull one side out of the catch. 3. Pull the other side out of the second catch.
2-12 Installation Remove the I/O module. Removing the Processor Unit The processor unit can be removed with or without the I/O module. IMPORTANT If there is another fixing point for the DIN rail, apart from the one for the display/keypad, undo it. Use a screwdriver with a 100 x 3.5 mm slot width. 1. Insert the screwdriver into the lug of the fixing shaft catch. 2. Lever out the slide catch. 3. Pull out the processor unit from the fixing shafts.
Installation 2-13 Mounting on a DIN Rail The processor unit can be mounted on a DIN rail without the display/keypad. The fastening catches must be removed in order to mount the device on a fastened DIN rail. 1. Remove the spring with a screwdriver. 2. Pull the slide catch out of the guide and remove it.
2-14 Installation 3. Hook the Pico GFX-70 to the top edge of the DIN rail and hinge into place while pressing down slightly. 4. Press down lightly on both the device and the DIN rail until the unit snaps over the lower edge of the DIN rail. The Pico GFX-70 will clip into place automatically. 5. Check that the device is seated firmly. The device is mounted vertically on a DIN rail in the same way. Screw Mounting The processor unit can be screwed onto a mounting plate without the display/keypad.
Installation CK CLI 2-15 ! 1760-NMF mounting feet IMPORTANT Three mounting feet are sufficient for a device with four fixing points. Figure 2.14 Screw mounting for the GFX Figure 2.
2-16 Installation Connecting the Expansion Unit You can only add one Pico expansion I/O module to each controller. Terminals Tool for Cage Clamp Terminals Figure 2.16 Connecting expansion units Slot-head screwdriver, width 3.5 mm x 0.6 mm. Connection Cross-Sections of the Cage Clamp Terminal Cables • Solid: 0.2 to 4 mm2 (AWG 24 -12) • Flexible with ferrule: 0.2 to 2.5 mm2 (AWG 24-12) Tool for Slot-Head Screws for Expansion I/O Unit Slot-head screwdriver, width 3.5 x 0.6 mm, tightening torque 0.
Installation Connecting the Power Supply 2-17 The required connection data for both device types GFX, 1760-IB12XOB8 with 24V dc and 1760-IA12XOW6I with standard voltages of 100V ac to 240V ac are shown on page A-1. TIP The Pico GFX-70 devices run a system test for one second after the power supply has been switched on. Either RUN or STOP mode will be activated after this time depending on the default setting. 1760-IA12XOW6I Expansion Units Figure 2.
2-18 Installation DC Power Supply for the GFX-70 Figure 2.18 Power supply on the GFX L02+ L01+ L01– >1A +24V 0V 0V The GFX processor unit supplies the necessary power supply to itself, the display, the input/output electronics, the expansion I/O, and optionally the Pico-Link cable. IMPORTANT Publication 1760-UM002B-EN-P - March 2005 The GFX device processor unit is protected against reverse polarity. Ensure the correct polarity of the terminals to ensure that the GFX functions correctly.
Installation 2-19 1760-IB12XOB8 Expansion Module Figure 2.19 Power supply on the DC expansion units L01+ L01F1 E+ E- IMPORTANT R1 ... R12 24V 0V 0V 24 V The module is protected against polarity reversal. To ensure that module works correctly, ensure that the polarity of each terminal is correct. Cable Protection Provide cable protection (F1) for at least 1A (slow). IMPORTANT When the expansion I/O or the GFX is switched on for the first time, its power supply circuit behaves like a capacitor.
2-20 Installation Connecting the Inputs The inputs switch electronically. Once you have connected a contact via an input terminal, you can reuse it as a contact in your Pico GFX-70 circuit diagram as often as you like. Figure 2.20 Connecting the inputs L +24 V S1 N 0V I1 I1 i1 Connect contacts such as push button actuators or switches to the input terminals.
Installation 2-21 Figure 2.21 1760-IA12XOW6I Expansion unit L1 N F1 E+ E– R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 L N N 100-240 V Connect the inputs, for example, to push button actuators, switches or relay/contactor contacts. Input signal voltage range • OFF signal: 0V ac to 40V ac • ON signal: 79V ac to 264V ac Input current • R1 to R12 0.5 mA/0.25 mA at 230V ac/115V ac Cable Lengths Severe interference can cause a “1” signal on the inputs without a proper signal being applied.
2-22 Installation Figure 2.22 1760-IB12XOB8 with a diode on the inputs L1 N F1 E+ E– R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 L N N 100-240 V Two-wire proximity switches have a residual current with the “0” state. If this residual current is too high, the input may detect a “1” signal. If inputs with a higher input current are required, an additional input circuit must be used.
Installation IMPORTANT 2-23 When using a 100 nF capacitor, the drop-out time of the input increases by 80 (66.6) ms at 50 (60) Hz. A resistor can be connected in series with the circuit shown in order to restrict the inrush current. Figure 2.
2-24 Installation Figure 2.25 GFX DC L01+ L02+ L01– >1A +24V 0V 0V IMPORTANT I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 The digital inputs must have the same voltage as the power supply of the GFX. Figure 2.
Installation 2-25 Connecting Analog Inputs Inputs I7, I8, I11 and I12 can also be used to connect analog voltages ranging from 0V dc to 10V dc. The following applies: • • • • I7 = IA01 I8 = IA02 I11 = IA03 I12 = IA04 The resolution is 10-bit = 0 to 1023. ATTENTION Analog signals are more sensitive to interference than digital signals. Consequently, more care must be taken when laying and connecting the signal lines. Incorrect switching states may occur if they are not connected correctly.
2-26 Installation Set Point Potentiometer Figure 2.27 Set Point potentiometer, set point potentiometer with upstream resistor L01+ L02+ L01– >1A 1.3 kO/0.25 W 1 kO/0.25 W h H 0V +24V 0V 0V I1 I2 I3 I4 I5 I6 I7 +12 V I8 I9 I10 I11 I12 Use a potentiometer with a resistance of greater than or equal to1 kΩ, e.g. 1 kΩ, 0.25W. Temperature Sensor, Brightness Sensor, 20 mA Sensor Figure 2.28 Temperature sensor, brightness sensor, 20 mA sensor L02+ L01+ L01– h H >1A 0V +12 V +24 V H 0...
Installation 2-27 Connecting High-Speed Counters and Frequency Generators High-speed counter signals on the Pico GFX-70 can be counted correctly on inputs I1 to I4 independently of the cycle time. Figure 2.29 High-speed counter, frequency generator L02+ L01+ L01– >1A +24V 0V 0V I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 Connecting Incremental Encoders Inputs I1, I2 and I3, I4 on the Pico GFX-70 can each be used for the high-speed counting of an incremental encoder independently of the cycle time.
2-28 Installation Connecting the Outputs The Q... outputs function inside the Pico GFX-70 as isolated contacts. Figure 2.31 Output “Q” Q1 1 2 The respective relay coils are actuated in the Pico GFX-70 circuit diagram via the output relays Q 01 to Q 04 or S 01 to S 06 (S 08). You can use the signal states of the output relays as make or break contacts in the Pico GFX-70 circuit diagram for additional switching conditions.
Installation 2-29 1760-IA12XOW6I Figure 2.33 1760-IA12XOW6I relay outputs 1 2 S1 1 2 S2 1 2 S3 1 2 1 2 S4 S5 1 2 R S6 24 V H 8 A 115 V h 8 A 230 V h 8 A 10 000 000 2A 2A 2A 1000 W 0 V H, N 10 x 58 W 25 000 F 8 A/B 16 L1, L2, L3 (115/230 V h) + 24 V H 1760-OW2 Figure 2.
2-30 Installation Connecting Transistor Outputs 1760-IB12XOB4IF, 1760-IB12XOB4IOF Figure 2.35 1760-IB12XOB4IF, 1760-IB12XOB4IOF transistor outputs R + 24 V H (20.4 – 28.8 V H) 24 V H 0.5 A 0.5 A 5 W/24 V F 10 A 24 VQ 0 VQ Q1 Q2 Q3 Q4 1760-IB12XOB8 Figure 2.36 1760-IB12XOB8 transistor outputs 24 VQ S1 S2 S3 S4 S5 S6 S7 0 VQ S8 F 10 A 0VH f 2.5 A R + 24 V H (20.4 – 28.8 V H) 24 V H 0.5 A 0.
Installation ATTENTION ATTENTION 2-31 Outputs may only be connected in parallel within a group (Q1 to Q4 or Q5 to Q8, S1 to S4 or S5 to S8), such as Q1 and Q3 or Q5, Q7 and Q8. Outputs connected in parallel must be switched at the same time. Please note the following when switching off inductive loads: Suppressed inductive loads cause less interference in the entire electrical system. For optimum suppression the suppressor circuits are best connected directly in the proximity of the inductive load.
2-32 Installation Connecting Analog Outputs 1760-IB12XOW4IOF and 1760-IB12XOB4IOF each have an analog output QA 01, 0V dc to 10V dc, 10 bit resolution (0 to 1023). The analog output allows you to control servo valves and other final controlling elements. ATTENTION Analog signals are more sensitive to interference than digital signals. Consequently, more care must be taken when laying and connecting the signal lines. Incorrect switching states may occur if they are not connected correctly.
Installation 2-33 Setpoint Entry for a Drive Figure 2.39 Setpoint entry for a drive L02+ L01+ L01– >1A 0V IA A +24V 0V 0V Connecting the Pico-Link I1 I2 B I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 0V 0V QA 1 Pico GFX-70 with network connection (1760-LDFC) can be used for creating the Pico-Link network. Up to eight devices can be connected to this network. Further information can be found in Pico-Link and Point-to-Point Serial Connections on page 6-1.
2-34 Installation Connection Cable 4-pair twisted cable; see General on page A-1 Figure 2.41 Connection assignment A A B B 1 2 3 4 ECAN_H ECAN_L GND (Ground) SEL_IN ECAN_H data cable, pin 1, cable pair A ECAN_L data cable, pin 2, cable pair A Ground cable GND, pin 3, cable pair B Select cable SEL_IN, pin 4, cable pair B IMPORTANT Minimum operation with Pico-Link functions with the cables ECAN_H, ECAN_L and GND. The SEL_IN cable is only used for automatic addressing. Table 2.
Installation 2-35 Cable Length and Cross-Sections For correct operation of the network, the cable lengths, cross-sections and cable resistances must correspond to the following table. Table 2.43 Cable length Cable Resistance Cross-section m mΩ/m mm2 AWG up to 40 ≤ 140 0.13 26 up to 175 ≤ 70 0.25 to 0.34 23, 22 up to 250 ≤ 60 0.34 to 0.5 22, 21, 20 up to 400 ≤ 40 0.5 to 0.6 20, 19 up to 600 ≤ 26 0.75 to 0.8 18 up to 1000 ≤ 16 1.
2-36 Installation Calculating Cross-Section with Known Cable Lengths The minimum cross-section is determined for the known maximum extent of the network. l = cable length in m Smin = minimum cable cross-section in mm2 ρ cu = resistivity of copper, if not otherwise stated 0.018 Ω mm2/m Smin = l x ρ cu 12.4 IMPORTANT If the result of the calculation does not yield a standard cross-section, the next larger cross-section is used.
Installation 2-37 Figure 2.44 Bus termination resistors Terminating Resistor Location 1 First Station on the Pico-Link Station 1 R 1 - 12 GFX-70 S1-8 Location 2 GFX-70 GFX-70 Station 2 Location 3 GFX-70 Station 3 Location 8 Last Station on the Pico-Link Station 8 GFX-70 Terminating Resistor Both RJ45 interfaces are visible after the cover plate has been removed. When a cable is plugged in, the mechanical connection must be audible (click) and visible.
2-38 Installation Connecting the Serial Interface The GFX processor unit is provided with a multi-function interface. This can be used to set up point-to-point communication between different devices. The interface is also used for connecting PicoSoft Pro. The serial interface must be implemented using special cables. The standard 1760-CBL-2M cable is 2m in length. IMPORTANT The 1760-CBL-2M cable must not be lengthened in order ensure compliance with EMC requirements. 1.
Installation 2-39 a IMPORTANT It must be ensured in all circumstances that the connector with the marking POW-Side is fitted in the interface of the GFX device. The serial interface only functions if the GFX device is providing the power feed required for the interface cable. Figure 2.
2-40 Installation Expanding Inputs/Outputs You can add expansion units to all GFX types with an expansion I/O socket to increase the number of inputs and outputs: Table 2.
Installation 2-41 Remote Expansion Expansion I/O modules can be located remotely from the primary controller by using the Pico-Link or serial interface. See Configuring a Pico-Link Network on page 3-14 and Configuring the Connection for the Terminal Mode on page 3-20 for more information. Installing the Remote Processor The remote processor is used for terminal mode operation of Pico controllers and I/O modules. The remote processor is used with either a Display or Display/Keypad Unit. Figure 2.
2-42 Installation 2. Attach the fixing rings. 3. Attach the processor unit. Removal Procedure Figure 2.51 Removing the Remote Processor 3 2 1 1760 -RM 1. Insert the screwdriver into the mounting slide. 2. Push screwdriver to the right to open the slide. 3. Remove the processor unit from the display unit. 4. Loosen the fixing rings. 5. Remove the display unit from the panel. Making Connections Connecting the Power Supply Figure 2.
Installation 2-43 Connecting the Serial Cable 4 2 1 3 Cable Wire Color Code 1760- RM... cable X5 X4 X3 X2 X1 X5 X4 X3 X2 X1 green white yellow brown gray 1. Remove the interface cover. 2. Using a screwdriver, push on the terminal latch. 3. Insert each wire into its designated terminal on the interface connector. 4. Replace the interface cover. Plug the other end of the cable into the Pico controller or I/O module.
2-44 Installation Publication 1760-UM002B-EN-P - March 2005
Chapter 3 Commissioning Before startup check whether the power supply, inputs, outputs, the serial interface and the Pico-Link cable are properly connected: Switching On • 24V dc version: – Terminal +24V: +24V voltage – Terminal 0V: 0V voltage – Terminals I1 to I12, R1 to R12: Actuation via +24V • 230V ac version – Terminal L: Phase conductor L – Terminal N: Neutral conductor N – Terminals R1 to R12: Actuation via phase conductor L If you have already integrated devices into a system, secure any parts
3-2 Commissioning 2. Press OK to confirm your choice and press ESC to exit the menu. GFX will then switch to the Status display. IMPORTANT You can change the language setting at a later date, if you wish. See Changing the Menu Language on page 7-8. If you do not set the language, the Pico GFX-70 will display this menu every time you switch on and wait for you to select a language. Operating Modes Pico GFX-70 operating modes - RUN, STOP and TERMINAL MODE.
Commissioning Creating your First Circuit Diagram 3-3 The following single line diagram takes you step by step through wiring up your first circuit diagram. In this way you will learn all the rules, quickly enabling you to use Pico GFX-70 for your own projects. As with conventional wiring, you use contacts and relays in the Pico GFX-70 diagram. With Pico GFX-70, however, you no longer have to connect up components individually.
3-4 Commissioning In the following example, Pico GFX-70 carries out all the wiring and performs the tasks of the circuit diagram shown below. Figure 3.
Commissioning 3-5 Starting Point Status Display I ............ I P- MO 02:00 Q........ When you switch on Pico GFX-70, it opens the Status display immediately to show the switching state of the inputs and outputs. It also indicates whether the processor is already running a program. Note: If another display is visible, a visualization screen is shown. STOP The examples were written without the use of expansion units.
3-6 Commissioning Circuit Diagram Display ❚ The circuit diagram display is currently empty. The cursor flashes at the top left, which is where you will start to create your diagram. The location of the cursor is indicated in the status line. L: = Circuit connection (line), C: = Contact or coil (contact), B: = Free memory available in bytes. Start value 7944, with the first three circuit connections already generated. The Pico GFX-70 circuit diagram supports 4 contacts and one coil in series.
Commissioning 3-7 From the First Contact to the Output Coil With Pico GFX-70, you work from the input to the output. The first input contact is I 01. 1. Press OK. I 01 Pico GFX-70 proposes the first contact I L: 1 C:1 B:7944 I 01 01 at the cursor position. I flashes and can be changed, for example, to a P for a push button input using the up/down arrows keys. However, nothing needs to be changed at this point. 2. Press OK twice, to move the cursor across the 01 to the second contact field.
3-8 Commissioning Wiring Pico GFX-70 displays a small arrow l in the circuit diagram when creating the wiring. 1. Press ALT to activate the wiring arrow cursor and use the arrow buttons to move it. TIP ALT also has two other functions depending on the cursor position: • In the left contact field, you can press ALT to insert a new empty circuit connection. • The contact under the cursor can be changed between a make and break contact by pressing the ALT button.
Commissioning 3-9 Figure 3.4 Your first circuit diagram I 01----I 02-------------------[ Q 01 L: 1 C:1 B:7944 = visible area 6. Press ESC to leave the circuit diagram display. The SAVE menu appears. Figure 3.5 SAVE menu I 01----I 02-------------------[ Q 01 SAVE Ó = visible area 7. Press the OK button. The circuit diagram is stored. Once you have connected push button actuators S1 and S2, you can test your circuit diagram.
3-10 Commissioning Testing the Circuit Diagram 1. Switch to the main menu and select the STOP RUN menu option. PROGRAM... STOP ✓ RUN With a tick at RUN or STOP you switch to the RUN or STOP operating modes. PARAMETERS SET CLOCK... Pico GFX-70 runs in the mode indicated by the tick. 2. Press the OK button. Pico GFX-70 will change to RUN mode. The mode assigned the tick is always active. TIP The Status display shows the current mode and the switching states of the inputs and outputs. 3.
Commissioning 3-11 Figure 3.7 Power flow display: Input I1 is closed, input I2 is open, relay Q1 has picked up I 01====I 02-------------------[ Q 01 L: 1 C:1 RUN = visible area 3. Press ESC to return to the Status display. TIP With Pico GFX-70 you can test parts of a circuit diagram before it is entirely completed. Pico GFX-70 simply ignores any incomplete wiring that is not yet working and only runs the finished wiring.
3-12 Commissioning Use the arrow keys to move between the contacts or coil. 2. Press the up cursor button. ❚==#--------[# L: 002 I 02 The cursor moves to the second contact. 3. Press the ALT button. The display changes to display status with contact and/or coil designation. Figure 3.
Commissioning 3-13 Deleting the Circuit Diagram 1. Switch the Pico GFX-70 to STOP mode. IMPORTANT Pico GFX-70 must be in STOP mode in order to extend, delete or modify the circuit diagram. 2. Use PROGRAM… to switch from the main menu to the next menu level. 3. Select DELETE PROGRAM PROGRAM... DELETE PROGRAM The Pico GFX-70 will display the prompt DELETE? 4. Press OK to delete the program or ESC to cancel. 5. Press ESC to return to the Status display.
3-14 Commissioning Configuring a Pico-Link Network If you want to work with the Pico-Link network and communicate with several stations, the network must be configured first. Proceed as follows: 1. Connect all network stations. Pico-Link socket 2e to Pico-Link socket 1L. 2. The first station 1 (socket 1L) and the last station (socket 2e) must be provided with a network termination resistor a. 3. Connect all stations to the power supply. Figure 3.
Commissioning 3-15 3. Proceed to the first physical station (Location 1). This station has the termination resistor inserted on socket 1. IMPORTANT The following tasks are only possible in STOP mode. Entering the Network Station Number 1. Simultaneously press the DEL and ALT buttons while the GFX displays the Status display. SECURITY... SYSTEM... MENU LANGUAGE CONFIGURATOR... NET.. COM... LINK.... NET PARAMETERS... STATIONS...
3-16 Commissioning Entering Network Stations Only the network station at physical location 1 with station number 1 has a station list. IMPORTANT The left-hand column is the physical location. You can only assign a physical location to unused station numbers. Physical location 1 is permanently assigned to station number 1. 1. Use the up/down arrow keys to select the STATION menu and press the OK button. 1 2 3 4 1 0 0 0 ▲ 1 2 3 4 1 2 0 0 ▲ ▼ ▼ 2. Proceed to the station with physical address 2.
Commissioning 3-17 Configuring a Pico-Link Network The Pico-Link network can only be configured from station 1. Requirement: All stations are correctly connected to the network and the termination resistors have been connected. All stations have a power supply and are in STOP mode. The POW LED is permanently lit. The NET LED is permanently lit. IMPORTANT NET PARAMETERS.. STATIONS... CONFIGURE CONFIGURE? CONFIGURATION IN PROGRESS.
3-18 Commissioning The NET parameters are modified as described for inputting parameters for the first time. Station addresses in the STATIONS menu are changed as follows: 1. Go to the physical location which is to be modified. 2. Press the OK button. IMPORTANT Existing station numbers can only be modified to free, non-assigned station numbers. If all eight numbers are assigned, all station numbers which are to be modified must be set to zero. Thereafter, all station numbers can be reassigned.
Commissioning 3-19 1. Change to the Status display and press the ESC button. 1I12.......... I NT1 P- MO 06:42 1Q1....... RUN 2. Change the number of the required station using the up/down arrow keys. 3I12.....7.... I NT3 P- 3. Press the OK button. MO 06:42 3Q1.3..6.. RUN 4. If you want to view the state of the inputs and outputs of a local expansion, press the OK button. 3R12.....7.... I NT3 DC P- MO 06:45 3S1.3..6.. The cursor changes to the display of the network station NT.. and flashes.
3-20 Commissioning Configuring the Connection for the Terminal Mode If you wish to set up point-to-point communication with another station, this can be done using either the serial interface or the Pico-Link. The GFX must be provided with a display and keypad. The connection must be configured for this purpose (see also: Introduction to the Serial Interface on page 6-16). IMPORTANT Ensure that the other station supports the Serial Interface mode. Proceed as follows: 1. Connect both stations together.
Commissioning 3-21 4. Ensure that the power supply for both stations is switched on. The POW LED must light up or flash. It is only possible to configure the stations which have an active power supply. 5. Go to the GFX device that is the active station running the serial interface. IMPORTANT The following tasks are only possible in STOP mode. Setting up the Serial Interface ATTENTION The GFX device can either run as a Pico-Link station or as a station in a Serial Interface connection.
3-22 Commissioning BAUDRATE: 9600B Serial Interface REMOTE MARKER... The menu BAUDRATE: 9600B will appear. The two baud rates are for 9600 or 19200 baud. Select the baud rate that your connection will support. Baud Rate Selection IMPORTANT Select 19200 baud as the baud rate. Badly laid cables may give rise to electromagnetic interference. Select 9600 baud as the baud rate. If this is not satisfactory, the connection cable must be laid in a different location. 1. Press the OK button.
Commissioning 3-23 8. Select the REMOTE MARKER menu item. BAUDRATE:19200B Serial Interface ✓ REMOTE MARKER... The following selection will only be displayed if the Serial Interface menu item has been ticked. 9. Press the OK button. READ: 1MD00 Ç 1MD00 WRITE: 1MD00 Ç 1MD00 The data is physically located in the second station, i.e. the remote station. IMPORTANT The active station reads and writes data from and to the markers of the remote station.
3-24 Commissioning 10. Press the OK button. READ: 1MD00 Ç 1MD00 WRITE: 1MD00 Ç 1MD00 READ: 1MD11 Ç 1MD14 WRITE: 1MD00 Ç 1MD00 11. Use the up arrow button to select the start of the READ marker range. 12. Use the right arrow button to enter the upper limit of the READ range. 13. Use the up arrow button to select the value. 14. Confirm the entry with the OK button.
Commissioning Terminal Mode 3-25 The GFX device also supports the TERMINAL MODE operating mode. This allows you to remotely control other devices. This is especially useful if the other device is located in an inaccessible place. Terminal mode can also be used to show the menus and displays of devices that do not have their own display or keypad. Terminal mode can be used both with the serial interface and in the Pico-Link. The serial interface enables you to access a remote device.
3-26 Commissioning Terminal Mode Using the Point-to-Point Serial Interface Figure 3.12 Terminal mode using the point-to-point serial interface TERMIN AL Terminal mode using the Pico-Link topology Figure 3.13 Terminal mode using the Pico-Link topology R 1 - 12 GFX-70 S1-8 GFX-70 GFX-70 GFX-70 GFX-70 In the above topology, the physical location is not identical to the station number. The GFX device was connected in the middle of the network line.
Commissioning 3-27 Figure 3.14 Terminal mode in Pico-Link with two GFX devices GFX-70 GFX-70 GFX-70 GFX-70 The above topology allows two GFX devices to be run in Pico-Link Terminal mode. Each GFX device can run with the other devices in Terminal mode.
3-28 Commissioning Figure 3.15 Terminal mode in Pico-Link as well as via two serial interfaces GFX-70 GFX-70 GFX-70 GFX-70 The above topology is a combination of Pico-Link operation and serial interface operation. Bear in mind the access rights of the individual Pico-Link devices and in the corresponding point-to-point serial interface.
Commissioning ATTENTION 3-29 Data collision! To ensure proper operation, the following conditions must be observed. The following applies: If there is more than one GFX device in Terminal mode, each GFX device must access a different Pico-Link station. A device running in Terminal mode must not access any two devices communicating with each other in Terminal mode.
3-30 Commissioning STATION ID: 0 START MODE 5. Select the second station. This station will control the display and respond to the keypad. IMPORTANT Station ID: 0 = Station at the point-to-point serial interface 1 = Pico-Link Station 1 2 = Pico-Link Station 2 3 = Pico-Link Station 3 4 = Pico-Link Station 4 5 = Pico-Link Station 5 6 = Pico-Link Station 6 7 = Pico-Link Station 7 8 = Pico-Link Station 8 6. Press the OK button. STATION ID: 0 START MODE Select your station. 1.
Commissioning IMPORTANT 3-31 If the text “Connection establishment in progress...” is displayed for longer than 10 s, the connection to the selected device is faulty. Press ESC to cancel the selection. Rectify the fault. Try to re-establish the connection. The following applies if the device to be operated is in RUN mode and is displaying a screen: This screen is not displayed in Terminal mode. GFX message: “The remote device is in Graphic mode.” 1. Press the ALT and ESC button simultaneously.
3-32 Commissioning IMPORTANT In Terminal mode, the GFX device makes its display and keypad available to the connected device. Only data for the display and the status of the buttons is sent via the connection. This ensures that the local data of the connected device is not destroyed in the event of a communication fault. 2. Close Terminal mode. 3. Press the * button to close the Terminal mode.
Chapter 4 Wiring with Pico GFX-70 This chapter describes all the functions available with Pico GFX-70. Pico GFX-70 Operation Buttons for Drawing Circuit Diagrams and Function Block Usage ALT DEL OK ESC * DEL: Delete circuit connection, contact, relay or empty line in the circuit diagram. ALT: Toggle between break and make contact. Connect contacts and relays. Add circuit connections.
4-2 Wiring with Pico GFX-70 Operating Principles The cursor buttons in the Pico GFX-70 circuit diagram perform three functions. The current mode is indicated by the appearance of the flashing cursor. • Move • Entering • Connect In Move mode, you can the up, down, left, and right arrows buttons to move the cursor around the circuit diagram to select a circuit connection, contact or relay coil. Use OK to switch to Entry mode so that you can enter or change a value at the current cursor position.
Wiring with Pico GFX-70 4-3 Program A program is a sequence of commands which the Pico GFX-70 executes cyclically in RUN mode. A Pico GFX-70 program consists of the necessary settings for the device, the Pico-Link, Serial Interface, password, system settings, a circuit diagram and/or function blocks and/or the visualization screens. The circuit diagram is that part of the program where the contacts are connected together.
4-4 Wiring with Pico GFX-70 Coils Coils are the actuating mechanisms of relays. In RUN mode, the results of the wiring are sent to the coils, which switch on or off accordingly. Coils can have seven different coil functions. Table 4.1 Usable Contacts Contact Pico GFX-70 display Make contact, open in release position I, Q, M, A, ….
Wiring with Pico GFX-70 4-5 Table 4.
4-6 Wiring with Pico GFX-70 Table 4.2 Contacts Contact Make contact Break contact Number Page Markers M M 01…96 4-12 COM slave marker (REMOTE MARKER) 1M 1M 01..
Wiring with Pico GFX-70 4-7 Table 4.
4-8 Wiring with Pico GFX-70 Table 4.
Wiring with Pico GFX-70 4-9 Usable Relays and Function Blocks (coils) Pico GFX-70 provides various relay types as well as function blocks and their coils for wiring in a circuit diagram. Table 4.
4-10 Wiring with Pico GFX-70 Table 4.
Wiring with Pico GFX-70 4-11 Table 4.
4-12 Wiring with Pico GFX-70 The options for setting output and marker relays are listed with the description of each coil function. The function block coil functions and parameters are listed with the description of each function block type. Markers, Analog Operands Specific markers are available for actively addressing values or inputs/outputs. Table 4.
Wiring with Pico GFX-70 4-13 Table 4.
4-14 Wiring with Pico GFX-70 Table 4.
Wiring with Pico GFX-70 4-15 Number Formats Pico GFX-70 makes computations with a signed 31-bit value. The value range is: -2147483648 to +2147483647 With a 31-bit value, the 32nd bit is the sign bit. Bit 32 = state “0” means a positive number. Example: 00000000000000000000010000010010bin = 412hex = 1042dec Bit 32 = 1 means a negative number. Example: 11111111111111111101110010101110 bin = FFFFDCAEhex = -9042dec IMPORTANT The marker byte (MB) and marker word (MW) number formats are unsigned.
4-16 Wiring with Pico GFX-70 Contact fields (1 t o 4) Circuit connections Status line Coil field (5) I 0 1-- --I 0 2-- --C P01 GT- --- --- -- [ Q 01 | ❚❚❚❚❚❚ ❚❚❚❚❚❚ Q 0 1-- --H Y0 1Q1 - ❚❚❚❚❚❚ ❚❚❚❚❚❚ L: ❚❚❚❚❚❚ 1 C :1 B: ___ _ Number of the circuit connection ❚❚❚❚❚❚ ❚❚❚❚❚❚ ❚❚❚❚❚❚ Connecting lines Number of the field in the circuit connection Amount of free memory in bytes • Connections are used to produce the electrical contact between relay contacts and the coils.
Wiring with Pico GFX-70 4-17 Saving and Loading Programs Pico GFX-70 provides you with two ways of saving circuit diagrams externally: • Saving to a memory module • Saving on a PC with PicoSoft Pro. Once they have been saved, programs can be reloaded into Pico GFX-70, edited and run. All program data is saved in Pico GFX-70. In the event of a power failure the data will be retained until the next time it is overwritten or deleted.
4-18 Wiring with Pico GFX-70 Working with Contacts and Relays In Pico GFX-70 circuit diagrams, the switches, buttons and relays of conventional circuit diagrams are connected up using input contacts and relay coils. Conventional circuit Pico GFX-70 circuit diagram Pico GFX-70 connection S1 S2 K1 Connect make contact S1 to input terminal I1 Connect make contact S2 to input terminal I2 Connect load H1 to output Q1 K1 H1 S1 or S2 switch on H1.
Wiring with Pico GFX-70 CP 01 GT Contact name Contact number Contact function 4-19 A contact of a function relay is assigned the name of the function block, the number and the contact function. Example: contact of comparator function block If the contact on a network station is used, the address of the station is placed 2RN 02 before the contact name.
4-20 Wiring with Pico GFX-70 I 01 Values for contacts and coil fields are changed in Entry mode. The value to be changed flashes. IMPORTANT Pico GFX-70 proposes the contact I 01 or the coil [ Q 01 when starting entries in an empty field. 1. Move the cursor using the arrow buttons to a contact or coil field. 2. Press OK to switch to Entry mode. 3. Use left and right arrow buttons to select the position you wish to change, or press OK to jump to the next position. 4.
Wiring with Pico GFX-70 4-21 Deleting Contacts and Coils 1. Move the cursor to a contact or coil field. 2. Press DEL. The contact or the coil will be deleted, together with any connections. Changing Make Contacts to Break Contacts Every contact in the Pico GFX-70 circuit diagram can be defined as either a make contact or a break contact. 1. Switch to Entry mode and move the cursor over the contact name. 2. Press ALT. The make contact will change to a break contact. 3.
4-22 Wiring with Pico GFX-70 2. Press ALT to switch to Connect mode. 3. Use the left and right arrow buttons to move the diagonal arrow between the contact fields and coil fields and the up and down arrow buttons to move between circuit connections. 4. Press ALT to leave Connect mode. Pico GFX-70 will leave the mode automatically when you move the diagonal arrow onto a contact field or coil field which has already been assigned.
Wiring with Pico GFX-70 4-23 If several circuit connections are connected to one another, Pico GFX-70 first deletes the vertical connection. If you press DEL again, it will delete the horizontal connection as well. IMPORTANT You cannot delete connections that Pico GFX-70 has created automatically. 3. Close the delete operation with ALT or by moving the cursor to a contact or coil field.
4-24 Wiring with Pico GFX-70 Saving Circuit Diagrams 1. Press the ESC button to save a circuit diagram. The menu on the left appears in the status line. I 01----I 02--Q 01----HY01Q1-| ▲ SAVE ▼ 2. Press OK to save the entire program, circuit diagram and function blocks. After saving you will be in the CIRCUIT DIAGRAM menu. Aborting Circuit Diagram Entry 1. If you want to exit without saving the circuit diagram, press ESC. I 01----I 02--Q 01----HY01Q1-| ▲ CANCEL ▼ 2.
Wiring with Pico GFX-70 I 01----I 02--Q 01----HY01Q1-| L: 1 C:1 B:7140 4-25 The device will search for the first occurrence of the contact or coil from the start of the search to the end of the circuit diagram. If no contact or coil is found, the Pico GFX-70 circuit diagram editor will continue the search from the start of the circuit diagram. If a contact or coil is found, the Pico GFX-70 editor automatically jumps to the respective field in the circuit diagram.
4-26 Wiring with Pico GFX-70 The subsequent circuit connection(s) will be “pulled up” and any existing links between circuit connections will be retained. Switching Via the Cursor Buttons With Pico GFX-70, you can also use the four cursor buttons as hard-wired inputs in the circuit diagram. The buttons are wired in the circuit diagram as contacts P 01 to P 04. The P buttons can be activated and deactivated in the h System menu.
Wiring with Pico GFX-70 4-27 The Status menu display shows whether the P buttons are used in the circuit diagram. Displayed on the Status display: I123456789… P2 MO 14:55 Q.2…6.
4-28 Wiring with Pico GFX-70 • STOP: Creation of the circuit diagram • RUN: Power flow display 4. Switch on I3. Figure 4.14 Power flow display I 02--|------------------------S Q 04 I 03--| L:001 C:1 RUN In the power flow display, energized connections are thicker than non-energized connections. You can follow a current-carrying connection across all circuit connections by scrolling the display up and down. The bottom right of the power flow display indicates that the controller is in RUN mode.
Wiring with Pico GFX-70 4-29 Calling the Function Blocks via the FUNCTION RELAYS Menu Figure 4.15 Explanation of the function block display Function, special function, parameter display Displays the function blocks used Current cursor line ❚❚ ❚❚ ❚❚❚ ❚❚❚ ❚ ❚❚ ❚❚ ❚❚❚ ❚❚ ❚❚ B:❚ ❚ ❚ ❚ L:001 Free memory in bytes Display of the Function Blocks for Editing Figure 4.
4-30 Wiring with Pico GFX-70 The editor for inputting a function block is displayed. 4. Select the desired function block and number. AR01 L:001 B:7988 The functions of the individual function blocks are explained in the individual function block descriptions on the following pages. This display appears if there are function blocks present. AR01 ADD + CP10 + T 18 ?X - L:001 B:6488 The function blocks are created in the sequence in which they were edited.
Wiring with Pico GFX-70 4-31 Assigning Operands to an Input of a Function Block IMPORTANT Only the following variables can be assigned to the input of a function block: • • • • • Constants, e.g.: 42, Markers such as MD, MW, MB, Analog output QA, Analog inputs IA, All output variables of the function blocks …QV> Assigning operands to a QV Output of a Function Block IMPORTANT Only markers such as MD, MW, MB or the analog output QA can be assigned to a variable output of a function block.
4-32 Wiring with Pico GFX-70 Checking Function Blocks You can check function blocks in the same way as circuit diagrams. The device is in RUN mode. Checking from the circuit diagram: Position the cursor on a contact or a coil of the required function block. Press OK. The function block will be displayed, in this case a timing relay. T 01 X? >I1 M:S + • >I1= set time of the timing relay, • QV> = the actual value is 14 minutes 42 seconds, • The enable coil is actuated, EN is visible.
Wiring with Pico GFX-70 4-33 The operand is displayed. AR01 ADD >I1 >I2 + • >I1 = Actual value of counter C 01 • >I2 = Constant 1095 • QV> = Marker double word MD56 C 01QV> 1095 QV> MD 56 3. Press the ALT button again. The display shows the values. AR01 ADD >I1 20056 >I2 1095 + QV> 21151 Coil Functions You can set the coil function to determine the switching behavior of relay coils. The following coil functions are assigned to all coils: Table 4.
4-34 Wiring with Pico GFX-70 Rules for Wiring Relay Coils Relay with contactor function IMPORTANT A coil should only be used once to retain an overview of the relay states. However, retentive coil functions such as S, R, can be used several times. The following applies to non-retentive coil functions such as [ (contactor), ] (negated contactor), , (rising and falling edge detection): Each coil must only be used once. The last coil in the circuit diagram determines the status of the relay.
Wiring with Pico GFX-70 4-35 A coil is automatically switched off if the power fails and if STOP mode is active. Exception: Retentive coils retain signal 1 (see Retention on page 7-22). “Set” S and “Reset” R Coil Function The “Set” S and “Reset” R coil functions are normally used in pairs. The relay picks up when the coil is set (A) and remains in this state until it is reset (B) by the coil function. The supply voltage is switched off (C), the coil does not have a retentive effect. Figure 4.
4-36 Wiring with Pico GFX-70 Coil Negation (Inverse Contactor Function) ] The output signal is simply an inversion of the input signal; the relay operates like a contactor with contacts that have been negated. If the coil is triggered with the 1 state, the coil switches its make contacts to the 0 state. Figure 4.22 Signal diagram of inverse contactor function on on Rising Edge Evaluation (Cycle Pulse) , If the coil is only meant to switch on a rising edge, this function will be applied.
Wiring with Pico GFX-70 4-37 Figure 4.24 Signal diagram of cycle pulse with falling edge on on IMPORTANT A set coil is automatically switched off if the power fails and if the device is in STOP mode. Exception: Retentive coils retain signal 1 (see Retention on page 7-22).
4-38 Wiring with Pico GFX-70 Function Blocks The function blocks are used to simulate some of the devices used in conventional open-loop and closed-loop control systems.
Wiring with Pico GFX-70 4-39 – single pulse – synchronous flashing – asynchronous flashing • Set cycle time • Value limitation The following applies to function blocks: IMPORTANT The most recent actual values are cleared if the power supply is switched off or if Pico GFX-70 is switched to STOP mode. Exception: Retentive data keeps its state (see Retention on page 7-22). The most recent actual values are transferred to the operands every cycle. The data function block is an exception.
4-40 Wiring with Pico GFX-70 ATTENTION The function blocks are designed so that a function block output can be assigned directly to the input of another function block. This enables you always to have an overview of which value is transferred. If different data formats are used, such as if the first function block uses 32 bits and an 8-bit or 16-bit format is used for further processing, sign value errors or value errors may occur when transferring from one function block to another one.
Wiring with Pico GFX-70 4-41 Figure 4.
4-42 Wiring with Pico GFX-70 Analog Value Comparator Operating Modes Parameter Function GT >I1 greater than >I2 EQ >I1 equal to >I2 LT >I1 less than >I2 Contacts A 01Q1 to A 32Q1 Memory Requirement of the Analog Value Comparator The analog value comparator function block requires 68 bytes of memory plus 4 bytes per constant on the function block inputs. Figure 4.26 Signal diagram of the analog value comparator 1 3 2 3 1 6 1 5 4 A 1. actual value on >I1 2. set point value on >I2 3.
Wiring with Pico GFX-70 4-43 6. actual value plus offset • Range A: Compare >I1 > >I2 – The actual value >I1 increases. – The contact switches when the actual reaches the set point value. – The actual value changes and falls below the value of the set point value minus the hysteresis. – The contact goes to the normal position. • Range B: Compare >I1 < >I2 – The actual value drops. – The contact switches if the actual reaches the set point value.
4-44 Wiring with Pico GFX-70 Inputs The function block inputs >I1 and >I2 can have the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Actual Value …QV> The actual value …QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 An arithmetic function block is not wired in the circuit diagram.
Wiring with Pico GFX-70 4-45 Arithmetic Function Block Modes Parameter Function ADD Addition of summand value >I1 plus summand >I2 SUB Subtraction of minuend >I1 minus subtrahend >I2 MUL Multiplication of factor >I1 by factor >I2 DIV Division of dividend >I1 by divisor >I2 Value Range The function block operates in the integer range from -2147483648 to +2147483647. Behavior when value range is exceeded • The function block sets the switching contact AR..CY to status 1.
4-46 Wiring with Pico GFX-70 -2048 +1000 = -1048 Subtraction 1134 - 42 =1092 -2147483648 - 3 = last valid value of this arithmetic operation, due to overflow (CARRY) AR..CY = Status 1 -4096 - 1000 = -5096 -4096 - (-1000) = -3096 Multiplication 12 x 12 = 144 1000042 x 2401 = last valid value of this arithmetic operation, due to overflow (CARRY) Correct value = 2401100842 AR..CY = Status 1 -1000 x 10 = -10000 Division 1024: 256 = 4 1024: 35 = 29 (the places after the decimal point are omitted.
Wiring with Pico GFX-70 4-47 Data Block Comparator Pico GFX-70 provides 32 function blocks BC01 to BC32 for comparing values of two consistent marker ranges. The comparison is in byte format. The following marker types can be compared: • MB • MW • MD The function block is enabled in the circuit diagram. Figure 4.
4-48 Wiring with Pico GFX-70 • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Specifying the marker range without offset If MB, MW or MD markers are specified at both >I1 and >I2 the number of the markers is the start of comparison range 1 or 2.
Wiring with Pico GFX-70 4-49 BC01EQ to BC32EQ: output of the comparison result. Only valid if the BC..EN enable has been triggered. Status 0 = Comparison ranges not equal Status 1 = Comparison ranges equal. Coils BC01EN to BC32EN: Enable coil of the data block comparator function block. Memory Requirement of the Data Block Comparator Function Block The data block comparator function block requires 48 bytes of memory plus 4 bytes per constant on the function block inputs.
4-50 Wiring with Pico GFX-70 Comparison range Value of marker 1 range 1 (decimal) Comparison range Value of marker 2 range 2 (decimal) MB10 39 MB40 39 MB11 56 MB41 56 MB12 88 MB42 88 MB13 57 MB43 57 MB14 123 MB44 123 MB15 55 MB45 55 MB16 134 MB46 134 MB17 49 MB47 49 MB18 194 MB48 194 MB19 213 MB49 213 The comparison result of the function block BC01 is: BC01EQ = 1, the data block ranges have the same content.
Wiring with Pico GFX-70 4-51 Comparison range Value of marker 1 range 1 (decimal) Comparison range Value of marker 2 range 2 (decimal) MB15 45 MB65 45 MB16 62 MB66 62 MB17 102 MB67 102 MB18 65 MB68 57 The comparison result of the function block BC01 is: BC01EQ = 0, the data block ranges do not have the same content. MB18 are MB68 not identical. Example: Comparison of marker blocks, definition of a marker range in a different format. Two marker blocks are to be compared.
4-52 Wiring with Pico GFX-70 Comparison range 1 Value of marker range 1 (decimal/binary) Comparison range 2 Value of marker range 2 (decimal/binary) MB60 45/ MD80 (Byte 1, LSB) 1097219629/ 00101101 MB61 62/ 01000001011001100011111000101101 MD80 (Byte 2) 1097219629/ 00111110 MB62 102/ 01000001011001100011111000101101 MD80 (Byte 3) 1097219629/ 01100110 MB63 65/ 01000001011001100011111000101101 MD80 (Byte 4, MSB) 01000001 MB64 173/ 01000001011001100011111000101101 MD81 (Byte 1, LSB) 101
Wiring with Pico GFX-70 4-53 The error message “Number of comparison elements exceeds one of the comparison ranges” is output. BC01E1 is 1. Example Comparison of marker blocks, range overlap error. Two marker blocks are to be compared. Block 1 starts at MW60, Block 2 at MW64. Each block is 12 bytes long. Parameters of BC01 function block: Comparison range 1:>I1 MW60 Comparison range 2:>I2 MW64 Number of bytes: >NO 12 IMPORTANT The comparison is in byte format. MW60 to MW64 is 8 bytes.
4-54 Wiring with Pico GFX-70 Data Block Transfer Pico GFX-70 is provided with 32 function blocks BT01 to BT32 for transferring values from one marker range (Copy data). The marker ranges can be overwritten with a particular value (data initial is at ion). The following marker types can be transferred and overwritten: • MB, • MW, • MD. The function block is enabled in the circuit diagram. Figure 4.
Wiring with Pico GFX-70 4-55 Operating Modes of the Transfer Data Block Function Block Parameter Function INI Initialize marker ranges CPY Copy marker ranges Inputs The function block inputs >I1, >I2 and >NO can have the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Specifying the marker range without offset If MB,
4-56 Wiring with Pico GFX-70 Contacts BT01E1 to BT32E1: the number of marker bytes exceeds the source or destination range. BT01E2 to BT32E2: source and destination range overlap. Only valid for CPY mode, copy marker ranges. BT01E3 to BT32E3: the specified offset is invalid. Coils BT01T_ to BT32T_: trigger coil of the transfer data block function block.
Wiring with Pico GFX-70 4-57 Example: Initializing marker blocks, specifying marker ranges directly The value of marker byte 10 is to be transferred to marker bytes 20 to 29.
4-58 Wiring with Pico GFX-70 Parameters of BT01 function block: Source range: >I1 MB15 Destination range: >I2 64 Number of bytes: >NO 4 Marker MB01: 1 IMPORTANT Destination range: Constant 64: Marker MB01 plus Offset: 1 + 64 = 65 →MB65.
Wiring with Pico GFX-70 Comparison range 1 Value of marker range 1 (decimal/binary) Comparison range 2 Value of marker range 2 (decimal/binary) MB60 45/ MD80 (Byte 1, LSB) 757935405/ 00101101001011010010110100101101 00101101 MD80 (Byte 2) 757935405/ 00101101001011010010110100101101 MD80 (Byte 3) 757935405/ 00101101001011010010110100101101 MD80 (Byte 4, MSB) 757935405/ 00101101001011010010110100101101 MD81 (Byte 1, LSB) 757935405/ 00101101001011010010110100101101 MD81 (Byte 2) 757935405/ 0
4-60 Wiring with Pico GFX-70 IMPORTANT The transfer is in byte format. MD93 to MD96 is 16 bytes. 18 bytes were incorrectly defined as length. The error message “Number of elements exceeds the destination range” is output. BT01E1 is 1. Example: Transfer of marker bytes, invalid offset error. The value of marker byte MB40 is to be transferred to MW54 and subsequent marker words. The block length is specified by the value of the counter C 01QV.
Wiring with Pico GFX-70 4-61 Example: Copy of marker blocks, definition of marker ranges direct The content of marker bytes 10 to 19 is to be transferred to marker bytes 20 to 29.
4-62 Wiring with Pico GFX-70 Parameters of BT01 function block: Source range: >I1 MB15 Destination range: >I2 64 Number of bytes: >NO 4 Marker MB01: 1 IMPORTANT Destination range: Constant 64: Marker MB01 plus Offset: 1 + 64 = 65 →MB65.
Wiring with Pico GFX-70 Comparison range Value of marker range 1 1 (decimal/binary) Comparison range 2 Value of marker range 2 (decimal/binary) MD60 866143319/ 0011001110100000 0100110001010111 MW40 (LSW) 19543/0011001110100000 0100110001010111 MD60 866143319/ 0011001110100000 0100110001010111 MW41 (MSW) 13216/0011001110100000 0100110001010111 MD61 173304101/0000101001010100 0110100100100101 MW42 (LSW) 26917/0000101001010100 0110100100100101 MD61 173304101/0000101001010100 0110100100100101
4-64 Wiring with Pico GFX-70 Comparison range 2:>I2 MW64 Number of bytes: >NO 12 IMPORTANT The copy operation is in byte format. MW60 to MW64 is 8 bytes. The number of bytes is 12 bytes. The error message “Both ranges overlap” is output. BC01E2 is 1. Example: Copying of marker bytes, invalid offset error. The value of marker word MW40 is to be copied to MW54 and subsequent marker words. The block length is specified by the value of the counter C 01QV.
Wiring with Pico GFX-70 4-65 Parameter display and parameter set for Boolean sequence function block: BV27 AND + >I1 >I2 BV27 Boolean sequence function block number 27 AND AND operation mode + Appears in the parameter display >I1 First value >I2 Second value QV> Result of the sequence QV> Only constants can be modified in the parameter display of a function block.
4-66 Wiring with Pico GFX-70 Value Range 32-bit signed value Inputs The function block inputs >I1 and >I2 can have the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Actual Value …QV> The actual value …QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Displaying the Parameter Set in th
Wiring with Pico GFX-70 4-67 Function of Boolean Sequence Function Block The function block creates the sequence depending on the operating mode. IMPORTANT If you sequence a negative value, e.g.: -10dec, the processor unit will form the two's complement of the amount. Example: -10dec = 10000000000000000000000000001010bin Two's complement = 11111111111111111111111111110110bin = FFFFFFF6hex Bit 32 is the signed bit and remains as 1.
4-68 Wiring with Pico GFX-70 Value >I2: Omitted Result QV>: -13220dec = 11111111111111111100110001011100bin The NOT sequence operates according to the following rules: >I1, positive value Negate value of >I1 and subtract 1: -|>I1| - 1 = >I2 >I1, Negative value Value of >I1 and subtract 1: |>I1| - 1 = >I2 Counters Pico GFX-70 provides 32 up/down counters from C 01 to C 32. The counter relays allow you to count events. You can enter upper and lower threshold values as comparison values.
Wiring with Pico GFX-70 4-69 Figure 4.
4-70 Wiring with Pico GFX-70 Inputs The function block inputs >SH, >SL and >SV can have the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Actual Value …QV> The actual value …QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Displaying the Parameter Set in the PARAMETERS Menu • + Access
Wiring with Pico GFX-70 4-71 Retention Counter relays can be operated with retentive actual values. The number of retentive counter relays can be selected in the SYSTEM →RETENTION menu. The retentive actual value requires 4 bytes of memory. If a counter relay is retentive, the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off. If Pico GFX-70 is started in RUN mode, the counter relay operates with the retentively saved actual value.
4-72 Wiring with Pico GFX-70 Function of the Counter Function Block Figure 4.30 Signal diagram of counter 1 ......... ......... 2 3 4 5 6 7 8 9 10 11 1. counter coil C..C_ 2. upper set point value >SH 3. preset actual value >SV 4. lower set point value >SL 5. counting direction, coil C..D_ 6. accept preset actual value, coil C..SE 7. reset coil C..RE 8. contact (make contact) C..OF upper set point value reached, exceeded 9. contact (make contact) C..
Wiring with Pico GFX-70 4-73 10. actual value equal to zero 11. out of value range • Range A: – The counter has the value zero. – The contacts C..ZE (actual value equal to zero) and C..FB (lower set point value undershot) are active. – The counter receives counter values and increases the actual value. – C..ZE drops out as well as C..FB and also when the lower set point value is reached. • Range B: – The counter counts upwards and reaches the upper set point value.
4-74 Wiring with Pico GFX-70 High-Speed Functions Pico GFX-70 provides various high-speed counter functions. These counter function blocks are coupled directly to the digital inputs. The high-speed counter functions are only available with DC inputs. The following functions are possible: • Frequency counters, measure frequencies CF.. • High-speed counters, count high-speed signals CH.. • Incremental encoder counters, count two-channel incremental encoder signals CI..
Wiring with Pico GFX-70 4-75 Frequency Counters Pico GFX-70 provides four frequency counters which are CF01 to CF04. The frequency counters can be used for measuring frequencies. You can enter upper and lower threshold values as comparison values. The high-speed frequency counters are hard wired to the digital inputs I1 to I4. The CF.. frequency counters operate independently of the cycle time. Counter Frequency and Pulse Shape The maximum counter frequency is 3 kHz.
4-76 Wiring with Pico GFX-70 IMPORTANT To prevent unpredictable switching states, use each coil of a relay once only in the circuit diagram. Use a counter input for the CF, CH, CI counters only once. Wiring of a Frequency Counter You integrate a frequency counter into your circuit in the form of a contact and coil. The counter relay has different coils and contacts. Figure 4.
Wiring with Pico GFX-70 4-77 • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value …QV> of another function block Actual Value …QV> The actual value …QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Contacts • CF01OF to CF04OF: Actual value ≥ Upper set
4-78 Wiring with Pico GFX-70 Function of the Frequency Counter Function Block Figure 4.32 Signal diagram of frequency counter 1 2 3 tg tg tg tg tg 4 5 6 7 1: counter input I1 to I4 2: upper set point value >SH 3: lower set point value >SL 4: enable CF..EN 5: contact (make contact) CF..OF upper set point value exceeded 6: contact (make contact) CF..FB lower set point value undershot 7: actual value equal to zero CF..
Wiring with Pico GFX-70 4-79 • The first measurements are made after the CF..EN enable signal has been activated. The value is output after the gate time has timed out. • The contacts are set in accordance with the measured frequency. • If the CF..EN enable signal is removed, the output value is set to zero. High-Speed Counters Pico GFX-70 provides four high-speed up/down counters CH01 to CH04 for use. The high-speed frequency counters are hard wired to the digital inputs I1 to I4.
4-80 Wiring with Pico GFX-70 Figure 4.
Wiring with Pico GFX-70 4-81 Inputs The function block inputs >SH, >SL and >SV can have the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Actual Value ..
4-82 Wiring with Pico GFX-70 Coils • CH01EN to CH04EN: enable of the counter • CH01D to CH04D: count direction definition, Status 0 = count upwards, Status 1 = count downwards • CH01RE to CH04RE: reset actual value to zero • CH01SE to CH04SE: accept preset actual value with rising edge. Memory Requirement of the High-Speed Counter The high-speed counter function block requires 52 bytes of memory plus 4 bytes per constant on the function block inputs.
Wiring with Pico GFX-70 4-83 Function of the High-Speed Counter Function Block Figure 4.34 Signal diagram of the high-speed counter function block ......... 1 ......... 2 3 4 5 6 7 8 9 10 11 12 A B C D E F 1. counter input I1 to I4 2. upper setpoint value >SH 3. preset actual value >SV 4. lower setpoint value >SL 5. enable of the counter CH..EN 6. counting direction, coil CH..D 7. accept preset actual value, coil CH..SE 8. reset coil CH..
4-84 Wiring with Pico GFX-70 9. contact (make contact) CH..OF upper setpoint value reached, exceeded 10. contact (make contact) CH..FB lower setpoint value reached, undershot 11. contact (make contact) CH..ZE actual value equal to zero 12. out of value range • Range A: – The counter has the value zero. – The contacts CH..ZE (actual value equal to zero) and CH..FB (lower setpoint value undershot) are active. – The counter receives counter values and increases the actual value. – CH..
Wiring with Pico GFX-70 4-85 High-Speed Incremental Encoder Counters Pico GFX-70 provides two high-speed incremental encoder counters CI01 and CI02. The high-speed counter inputs are hardwired to the digital inputs I1, I2, I3 and I4. These counter relays allow you to count events independently of the cycle time. You can enter upper and lower threshold values as comparison values. The contacts will switch according to the actual value. You can use a CI.. counter if you wish to define a start value. The CI.
4-86 Wiring with Pico GFX-70 IMPORTANT To prevent unpredictable switching states, use each coil of a relay once only in the circuit diagram. Use a counter input for the CF, CH, CI counters only once. You integrate a counter into your circuit in the form of a contact and coil. The counter relay has different coils and contacts. Figure 4.
Wiring with Pico GFX-70 4-87 The counter has counted 21000 pulses. Behavior when value range is exceeded • The function block sets the switching contact CI..CY to status 1. • The function block retains the value of the last valid operation. IMPORTANT Counter CI counts every rising edge on the counter input. If the value range is exceeded, the switching contact CI ..CY switches to status 1 for one cycle per rising edge detected.
4-88 Wiring with Pico GFX-70 Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Contacts • • • • CI01OF to CI02OF: Actual value ≥ Upper setpoint CI01FB to CI02FB: Actual value ≤ Lower setpoint CI01ZE to CI02ZE: Actual value = Zero CI01CY to CI02CY: Value range exceeded Coils • CI01EN to CI02EN:Counter enable • CI01RE to CI02RE:Reset actual value to zero • CI01SE to CI02SE:Accept preset actual value with rising edge.
Wiring with Pico GFX-70 4-89 Function of the High-Speed Incremental Encoder Counter Function Block Figure 4.
4-90 Wiring with Pico GFX-70 7: accept preset actual value, coil CI..EN 8: reset coil CI..RE 9: contact (make contact) CI..OF upper setpoint value reached, exceeded 10:contact (make contact) CI..FB lower setpoint value reached, undershot 11:contact (make contact) CI..ZE actual value equal to zero 12:contact (make contact) CI..CY value range exceeded or undershot • Range A: – The counter counts upwards. – The value leaves the lower threshold value and reaches the upper value.
Wiring with Pico GFX-70 4-91 Figure 4.
4-92 Wiring with Pico GFX-70 Contact (make contact) switches to status 1, if the value at >I1 is greater than the value at >I2; >I1 > I2. Memory Requirement of the Counter Relay The comparator function block requires 32 bytes of memory plus 4 bytes per constant on the function block inputs. Text Output Function Block The GFX device provides 32 function blocks that operate in a Pico Standard as text output function blocks.
Wiring with Pico GFX-70 4-93 Contacts A contact has been assigned to the text output function block. D01Q1 to D32Q1, text function block is active. Coils D01EN to D32EN, enable of the text function block Memory Requirement of the Text Output Function Block The text output function block function block requires 160 bytes of memory. This is irrespective of the text size. Data Function Block The data function block allows you to selectively save a value.
4-94 Wiring with Pico GFX-70 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Output The function block output QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Contacts DB01Q1 to DB32Q1 Contact (make contact) DB..Q1 switches to status 1 if the trigger signal is set to 1. Coils DB01T_ to DB32T_, acceptance of the value at >I1 with a rising edge.
Wiring with Pico GFX-70 4-95 Function of the Data Function Block Figure 4.40 Signal diagram of data function block 1 2 3 1: value at input >I1 2: trigger coil DB..T_ 3: value on DB..QV> IMPORTANT The value at input >I1 is only transferred with a rising trigger edge to an operand (e.g.: MD42, QA01) on output QV>. Output QV retains its value until it is overwritten. PID Controller Pico GFX-70 provides 32 PID controllers DC01 to DC32.
4-96 Wiring with Pico GFX-70 IMPORTANT Three separate manipulated variables can be output. One manipulated variable can be output via an analog output. Two manipulated variables can be processed via two pulse-width modulated outputs. It is therefore useful to run up to three closed-loop controllers per program simultaneously. Projects can be structured by selecting the controller number.
Wiring with Pico GFX-70 >TC Scan time >MV Manual manipulated variable QV> Manipulated variable 4-97 In the parameter display of a PID controller you set the operating mode, the setpoints and enable the parameter display.
4-98 Wiring with Pico GFX-70 Value Range for Inputs and Outputs Value range Resolution/unit >I1 Setpoint of PID controller -32768 to +32767 >I2 Actual value of PID controller, -32768 to +32767 >KP Proportional gain Kp 0 to 65535 in -- /% >TN Reset time Tn 0 to 65535 in 100/ms >TV Rate time Tv 0 to 65535 in 100/ms >TC Scan time 0 to 65535 in 100/ms >MV Manual manipulated variable -4096 to +4095 QV> Manipulated variable 0 to 4095 (unipolar) -4096 to +4095 (bipolar) Example: V
Wiring with Pico GFX-70 4-99 • DC01ED to DC32ED:Activate the differential component; • DC01SE to DC32SE:Activate the manual manipulated variable Memory Requirement of the PID Controller The PID controller function block requires 96 bytes of memory plus 4 bytes per constant on the function block input. Function of the PID Controller Function Block The PID controller works on the basis of the PID algorithm.
4-100 Wiring with Pico GFX-70 The proportional component in the PID controller The proportional component YP is the product of the gain (Kp) and the control difference (e). The control difference is the difference between the setpoint (Xs) and the actual value (Xi) at a specified scan time.
Wiring with Pico GFX-70 4-101 Scan time Tc Scan time Tc determines the duration of the interval in which the function block is called by the operating system for processing. The value range is between 0 and 6553.5 s. If the value 0 is set, the cycle time of the device is the pause time between the function block calls. IMPORTANT IMPORTANT The device cycle time varies according to the length of the program. With a scan time of 0 s, this may cause an irregular control response.
4-102 Wiring with Pico GFX-70 Figure 4.42 Pico GFX-70 circuit diagram with smoothing function block M 48----------------------------[ FT17EN Parameter Display and Parameter Set for the FT Function Block FT17 + >I1 >TG >KP QV> FT17 FT PT1 signal smoothing filter function block, number 17 + Appears in the parameter display >I1 Input value >TG Recovery time >KP Proportional gain QV> Output value, smoothed IMPORTANT The recovery time Tg is the time in which the output value is calculated.
Wiring with Pico GFX-70 4-103 Value Range for Inputs and Outputs Value range Resolution/unit >I1 Input value of the function block -32 768 to +32767 >TG Recovery time Tg 0 to 65535 in 100/ms >KP Proportional gain Kp 0 to 65535 in -- /% QV> Output value -32 768 to +32767 Example: Value at input Value processed in the function block.
4-104 Wiring with Pico GFX-70 IMPORTANT The function block updates the output value every time recovery time Tg expires. The function block operates according to the following equation: Y(t) = [Ta/Tg] x [Kp x x(t) - Y(t-1)] Y(t) Ta Tg Kp x(t) Y(t-1) = calculated output value for scan time t = Scan time = Recovery time = proportional gain = Actual value with scan time t = Output value with scan time t - 1 Scan time: Scan time Ta depends on the set recovery time value.
Wiring with Pico GFX-70 4-105 Figure 4.43 Pico GFX-70 circuit diagram with GET function block GT01Q1---------------------------[ DB16T Parameter display and parameter set for the GET function block: GT01 02 20 + QV> GT01 GET function block (fetch a value from the network), number 01 02 Station number from which the value is sent. Possible station number: 01 to 08 20 Send function block (PT 20) of the sending station.
4-106 Wiring with Pico GFX-70 Function of the GET Function Block Figure 4.44 Signal diagram of the GET function block 1 2 1: GT..Q1 2: value on GT..QV> IMPORTANT The GET function blocks are assigned the value 0 when the power supply is switched on. Seven-Day Time Switch Pico GFX-70 is equipped with a real-time clock which you can use in the circuit diagram as a 7-day time switch and a year time switch.
Wiring with Pico GFX-70 4-107 Figure 4.45 Pico GFX-70 circuit diagram with 7-day time switch HW14Q1---------------------------[ Q 01 Parameter display and parameter set for the 7-day time switch HW: HW14 A + >DY1 >DY2 HW14 7-day time switch function block number 14 A Time switch channel A + Appears in the parameter display >DY1 Day 1 >DY2 Day 2 >ON On time >OFF Off time >ON >OFF Channels 4 channels are available per time switch, channels A, B, C and D.
4-108 Wiring with Pico GFX-70 Memory Requirement of the 7-Day Time Switch The 7-day time switch function block requires 68 bytes of memory plus 4 bytes per channel used. Function of the 7-Day Time Switch The switching points are defined according to the parameters entered. MO to FR: on the weekdays Mo, Tu, We, Th, Fr ON 10:00, OFF 18:00: on and off switching times for the individual days of the week.
Wiring with Pico GFX-70 4-109 Switching at the weekend Time switch HW02 switches on at 16:00 on Friday and switches off at 6:00 on Monday. HW02 A + HW02 B >DY1 FR >DY1 MO >DY2 >DY2 >ON 16:00 + >ON >OFF >OFF 06:00 Figure 4.46 Signal diagram of “weekend” Overnight switching Time switch HW03 switches on overnight at 22:00 Monday and switches off at 6:00 on Tuesday. HW03 D + >DY1 MO >DY2 >ON 22:00 >OFF 06:00 Figure 4.
4-110 Wiring with Pico GFX-70 Time overlaps The time settings of a time switch overlap. The clock switches on at 16:00 on Monday, whereas on Tuesday and Wednesday it switches on at 10:00. On Monday to Wednesday the switching-off time is 22:00. HW04 A + HW04 B >DY1 MO >DY1 TU >DY2 WE >DY2 WE >ON >ON 16:00 >OFF 22:00 + 10:00 >OFF 00:00 Figure 4.48 Signal diagram of overlaps IMPORTANT Switch-on and switch-off times are always based on the channel which switches first.
Wiring with Pico GFX-70 4-111 24 hour switching The time switch is to switch for 24 hours. Switch-on time at 0:00 on Monday and switch-off time at 0:00 on Tuesday. HW20 A + HW20 B >DY1 MO >DY1 TU >DY2 >DY2 >ON 00:00 + >ON >OFF >OFF 00:00 Year Time Switch Pico GFX-70 is equipped with a real-time clock which you can use in the circuit diagram as a 7-day time switch and a year time switch.
4-112 Wiring with Pico GFX-70 Wiring of a Year Time Switch A year time switch is integrated into the circuit diagram as a contact. Figure 4.
Wiring with Pico GFX-70 4-113 Contacts HY01Q1 to HY32Q1 Memory Requirement for the Year Time Switch The year time switch function block requires 68 bytes of memory plus 4 bytes per channel used. Function of the Year Time Switch Function Block The year time switch can operate with ranges, individual days, months, years or combinations. Years ON: 2002 to OFF: 2010 means: Switch on at 00:00 on 01.01.2002 and switch off at 00:00 01.01.2010.
4-114 Wiring with Pico GFX-70 HY01 >ON A + --.--.02 >OFF --.--.05 HY01 >ON A + __.03.-- >OFF --.09.-- HY01 >ON A + 01.--.-- >OFF 28.--.-- HY01 >ON A + 25.12.-- >OFF 26.12.-- Example 1 Year range selection The year time switch HY01 should switch on at 00:00 on January 1, 2002 and remain on until 23:59 on December 31, 2005. Example 2 Month range selection The year time switch HY01 should switch on at 00:00 on March 1st and remain on until 23:59 on September 30th.
Wiring with Pico GFX-70 4-115 Example 6 Overlapping ranges The year time switch HY01 channel A switches on at 00:00 on the 3rd of the months 5, 6, 7, 8, 9, 10 and remains on until 23:59 on the 25th of these months. HY01 >ON A + 03.05.-- >OFF 25.10.-- The year time switch HY01 channel B switches on at 00:00 on the 2nd in the months 6, 7, 8, 9, 10, 11, 12 and remains on until 23:59 on 17th of these months. HY01 >ON B + 02.06.-- >OFF 17.12.
4-116 Wiring with Pico GFX-70 Parameter Display and Parameter Set for the LS Function Block LS27 + >I1 >X1 LS27 LS value scaling function block number 27 >X2 + Appears in the parameter display >Y2 >I1 Input value, actual value source range QV> >X1 Lower value of source range >Y1 Lower value of target range >X2 Upper value of source range >Y2 Upper value of target range QV> Output value, scaled >Y1 Inputs The function block inputs >I1, >X1, >X2, >Y1 and >Y2 can have the following ope
Wiring with Pico GFX-70 4-117 Value Range for Inputs and Outputs Value range >I1 Input value of the function block >X1 Lower value of source range >X2 Lower value of target range >Y1 Upper value of source range >Y2 Upper value of target range QV> Output value -2147483648 to +2147483647 Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Coil VC01EN to VC32EN, function block enable Memory Requirement of the LS Function Block The LS function block requi
4-118 Wiring with Pico GFX-70 Figure 4.51 Value scaling function block - Reduce value range a X1 X2 b Y1 Y2 1. Source range 2. Target range Figure 4.52 Value scaling function block - Increase value range a X1 X2 b Y1 Y2 1. Source range 2. Target range Example 1: The source range is a 10-bit value, source is the analog input IA01. The target range has 12 bits.
Wiring with Pico GFX-70 4-119 Parameter display and parameter set for the LS01 function block: LS01 + >I1 IA01 >X1 0 >Y1 0 >X2 1023 The actual value at the analog input IA01 is 511. The scaled output value is 2045. >Y2 4095 QV> Example 2: The source range has 12 bits. The target range has 16 signed bits. >I1 = DC01QV >X1 =0 >X2 = 4095 >Y1 = -32768 >Y2 = +32767 The actual value at the analog input DC01QV 1789. The scaled output value is -4137.
4-120 Wiring with Pico GFX-70 Circuit Diagram Symbols for Jumps Contact Make contact(1) : Numbers 01 to 32 Coils [ Numbers 01 to 32 Coil function [, ], , , (1) can only be used as first leftmost contact Function If the jump coil is triggered, the circuit connections coming directly after it will not be processed. The states of the coils before the jump will be retained, unless they are overwritten in circuit connections that were not missed by the jump. Jumps are always made forwards, i.e.
Wiring with Pico GFX-70 ATTENTION 4-121 If circuit connections are skipped, the states of the coils are retained. The time value of timing relays that have been started will continue to run Power Flow Display Jumped ranges are indicated by the coils in the power flow display. All coils after the jump coil are shown with the symbol of the jump coil. Example A selector switch allows two different sequences to be set. • Sequence 1: Switch on Motor 1 immediately.
4-122 Wiring with Pico GFX-70 Circuit diagram: Power flow display: I 01 selected: I 01------[ : 01 I 01------[ : 01 I 02------[ : 02 I 02--------: 01 : 01 : 01 --------|-[ Q 01 |-R ---------|[ Q 01 |R Q 02 Q 02 ----------[ : 08 ----------[ : 08 : 02------[ Q 02 : 02--------: 08 Q 02-I 03-T T 02 Q 02--I 03--: 08 T 02------[ Q 01 T 02--------: 08 : 08 : 08 I 12 -------[ D 01 I 12 -------[ D 01 Range from jump label 1 processed. Jump to label 8. Range to jump label 8 skipped.
Wiring with Pico GFX-70 4-123 The contact switches on the marker if the trigger coil MR..T has the 1 state. Coils MR01T to MR32T: trigger coils Memory Requirement of the Data Function Block The master reset function block requires 20 bytes of memory. Function of the Data Master Reset The outputs or the markers are set to the 0 state in accordance with the operating mode when a rising edge is detected on the trigger coil.
4-124 Wiring with Pico GFX-70 NC02 Numerical converter function block number 02 BCD Convert BCD code to decimal value mode + Appears in the parameter display >I1 Input value QV> Output value In the parameter display of a numerical converter you can change the mode and the enable of the parameter display.
Wiring with Pico GFX-70 BCD code Decimal value 0001 1 0010 2 0011 3 0100 4 0101 5 0110 6 0111 7 1000 8 1001 9 1010 to 1111 Not permissible 10000 10 10001 11 IMPORTANT 4-125 The BCD code only allows the number range 0hex to 9hex. The number range Ahex to Fhex cannot be represented. The NC function block converts the impermissible range to 9.
4-126 Wiring with Pico GFX-70 Actual Value …QV> The actual value …QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Coil NC01EN to NC32EN: enable coil. Memory Requirement of the Numerical Converter The numerical converter function block requires 32 bytes of memory plus 4 bytes per constant on the function block input.
Wiring with Pico GFX-70 IMPORTANT 4-127 The highest binary value represented in BCD is 1001 = 9. All other higher binary values from 1010 to 1111 are output as 9. This behavior is correct as BCD encoders do not normally generate these values.
4-128 Wiring with Pico GFX-70 Example 1: Input value >I1: +7dec BCD binary value: 0111 Hexadecimal value: 0111 Decimal value QV>: + 7 Example 2: Input value >I1: +11dec BCD binary value: 00010001 Hexadecimal value: 00010001 Decimal value QV>: +17 (1 + 16) Hexadecimal value: Bit 0 has the value 1.
Wiring with Pico GFX-70 4-129 Example 6: Input value >I1: 2147483647dec BCD binary value: 01111111111111111111111111111111 Hexadecimal value: 01111111111111111111111111111111 Decimal value QV>: 161061273 IMPORTANT Values greater than 9999999 are output as 161061273. Values less than -9 999999 are output as -161061273. The working range of the function block has been exceeded. Operating Hours Counter Pico GFX-70 provides 4 independent operating hours counters.
4-130 Wiring with Pico GFX-70 Memory Requirement of the Operating Hours Counter The operating hours counter function block requires 36 bytes of memory plus 4 bytes per constant on the function block input. Function of the Operating Hours Counter Function Block If the enable coil OT..EN is triggered to the 1 state, the counter adds the value 1 to its actual value every minute (basic clock rate: 1 minute). If the actual value on QV> reaches the setpoint value of >I1, the contact OT..
Wiring with Pico GFX-70 4-131 Parameter display and parameter set for the PUT function block: PT01 11 - >I1 PT01 PUT function block (places a value onto the network), number 11 - Does not appear in the parameter display >I1 Setpoint value which is put onto the Pico-Link network Input The function block input >I1 can be assigned the following operands: • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • A
4-132 Wiring with Pico GFX-70 Function of the PUT Function Block Figure 4.57 Signal diagram of PUT function block 1 2 3 1: trigger coil 2: trigger coil contact feedback 3: send Pulse Width Modulation Pico GFX-70 provides 2 pulse width modulation function blocks PW01 and PW02. The function blocks are connected directly to the outputs.
Wiring with Pico GFX-70 4-133 Figure 4.
4-134 Wiring with Pico GFX-70 • Analog output QA01 • Actual value … QV> of another function block Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Contacts PW01E1 to PW02E1, the minimum on duration or the minimum off duration was undershot. Coils PW01EN to PW02EN, enable coil. Memory Requirement of the Function Block The pulse width modulation function block requires 48 bytes of memory plus 4 bytes per constant on the function block input.
Wiring with Pico GFX-70 IMPORTANT 4-135 The following applies to the minimum on duration: • The minimum on duration is the same as the minimum off duration. • The minimum on duration must not exceed 10% of the period duration. The ratio of period duration/minimum on duration (P/M) determines which percentage of the manipulated variable has no effect. The minimum on duration must be set as low as possible so that the P/M ratio is as high as possible.
4-136 Wiring with Pico GFX-70 Parameter Display and Parameter Set for the SC Function Block The SC01 function block has no parameters as it is a triggered system service. Coil SC01T: trigger coil Memory Requirement of the SC Function Block The SC function block requires 20 bytes of memory. SC Diagnostics The SC function block only functions when the Pico-Link network is functioning correctly (see Signs of Life of the Individual Stations and Diagnostics on page 6-12).
Wiring with Pico GFX-70 4-137 Set Cycle Time Pico GFX-70 provides one set cycle time function block ST01. The set cycle time function block is a supplementary function block for the PID controller. The set cycle time function block provides a fixed cycle time for processing the circuit diagram and the function blocks. Wiring a Set Cycle Time Function Block The ST set cycle time function block is integrated in the circuit diagram as a coil.
4-138 Wiring with Pico GFX-70 • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Displaying the Parameter Set in the PARAMETERS Menu • + Access enabled • - Access disabled Coils ST01EN, enable coil.
Wiring with Pico GFX-70 ATTENTION 4-139 The shorter the cycle time, the faster the control and regulation process. Set as small a value for the set cycle time as possible. The processing of the function blocks, reading of the inputs and writing of outputs is only carried out once every cycle. Exception: All function blocks that are processed irrespective of the controller. Timing Relay Pico GFX-70 provides 32 timing relays from T 01 to T 32.
4-140 Wiring with Pico GFX-70 T 02 X M:S + >I1 >I2 QV> Table 4.
Wiring with Pico GFX-70 4-141 Table 4.65 Time Range Parameter Time range and setpoint time Resolution S 000.000 Seconds, 0.005 to 999.995s for constants and variable values 5 ms M:S 00:00 Minutes: Seconds 00:00 to 99:59 only for constants 1 s and variable values H:M 00:00 Hours: Minutes, 00:00 to 99:59 only for constants and variable values IMPORTANT 1 min. Minimum time setting: 0.005 s (5 ms).
4-142 Wiring with Pico GFX-70 Variable Setpoint Values Behavior of the setpoint value when variable values are used. • • • • • • Variable values can be used. Variable values must be transferred using operands. With the time base “s” the value is accepted as a “value in ms”. The last position is rounded up to a zero or five. With the time base “M:S” the value is accepted as a “value in s”. With the time base “H:M:” the value is accepted as a “value in M (minutes)”.
Wiring with Pico GFX-70 4-143 Memory Requirement of the Timing Relay The time relay function block requires 48 bytes of memory plus 4 bytes per constant on the function block input. Retention Timing relays can be operated with retentive actual values. The number of retentive timing relays can be selected in the SYSTEM →RETENTION menu. If a timing relay is retentive, the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off.
4-144 Wiring with Pico GFX-70 Figure 4.66 Signal diagram of timing relay, on-delayed (with and without random switching) 1 2 3 4 t ts A B t1 + t 2 = t s C 1: trigger coil T..EN 2: stop coil T..ST 3: reset coil T..RE 4: switching contact (make contact) T..Q1 ts: setpoint time • Range A: The set time elapses normally. • Range B: The entered setpoint does not elapse normally because the trigger coil drops out prematurely. • Range C: The Stop coil stops the time from elapsing.
Wiring with Pico GFX-70 4-145 Figure 4.67 Signal diagram of timing relay, on-delayed (with and without random switching) 1 2 3 4 ts tF ts D E ts F • Range D: The Stop coil is inoperative after the time has elapsed. • Range E: The Reset coil resets the relay and the contact. • Range F: The Reset coil resets the time during the timeout sequence. After the Reset coil drops out, the time elapses normally.
4-146 Wiring with Pico GFX-70 Figure 4.68 Signal diagram of timing relay, off-delayed (with/without random switching with/without retriggering) 1 2 3 4 A ts t1 + t 2 = t s B C ts t D 1: trigger coil T..EN 2: stop coil T..ST 3: reset coil T..RE 4: switching contact (make contact) T..Q1 ts: setpoint time • Range A: The time elapses after the trigger coil is deactivated. • Range B: The Stop coil stops the time from elapsing. • Range C: The Reset coil resets the relay and the contact.
Wiring with Pico GFX-70 4-147 Figure 4.69 Signal diagram of timing relay, off-delayed (with/without random switching with/without retriggering) 1 2 3 4 t1 + t 2 = t s E t1 F ts • Range E: The Trigger coil drops out twice. The set time ts consists of t1 plus t2 (switch function not retriggerable). • Range F: The Trigger coil drops out twice. The actual time t1 is cleared and the set time ts elapses completely (retriggerable switch function).
4-148 Wiring with Pico GFX-70 Figure 4.70 Signal diagram of timing relay, on and off-delayed 1 1 2 3 4 ts1 A ts2 t B t1 + t2 = ts1 ts2 C ts1 D ts2 1: trigger coil T..EN 2: stop coil T..ST 3: reset coil T..RE 4: switching contact (make contact) T..Q1 ts1: pick-up time ts2: drop-out time • Range A: The relay processes the two times without any interruption. • Range B: The trigger coil drops out before the on-delay is reached. • Range C: The Stop coil stops the timeout of the on-delay.
Wiring with Pico GFX-70 4-149 Figure 4.71 Signal diagram of timing relay, on and off-delayed 2 1 2 3 4 ts1 t1 + t2 = ts2 E ts1 t F ts1 G ts2 • Range E: The Stop coil stops the timeout of the off-delay. • Range F: The Reset coil resets the relay after the on delay has elapsed • Range G: The Reset coil resets the relay and the contact whilst the on delay is timing out. After the Reset coil drops out, the time elapses normally. Figure 4.
4-150 Wiring with Pico GFX-70 Timing Relay, Single Pulse 1 2 3 4 ts A ts B t1 + t 2 = t s C Figure 4.73 Signal diagram of timing relay, single pulse 1 1: trigger coil T..EN 2: stop coil T..ST 3: reset coil T..RE 4: switching contact (make contact) T..Q1 • Range A: The trigger signal is short and is lengthened • Range B: The Trigger signal is longer than the set time. • Range C: The Stop coil interrupts the timing out of the set time.
Wiring with Pico GFX-70 4-151 Figure 4.74 Signal diagram of timing relay, single pulse 2 1 2 3 4 t t ts D E • Range D: The Reset coil resets the timing relay. • Range E: The Reset coil resets the timing relay. The Trigger coil is still activated after the Reset coil has been deactivated and the time is still running.
4-152 Wiring with Pico GFX-70 2: stop coil T..ST 3: reset coil T..RE 4: switching contact (make contact) T..Q1 • Range A: The relay flashes for as long as the Trigger coil is activated. • Range B: The Stop coil interrupts the timing out of the set time. • Range C: The Reset coil resets the relay. Value Limitation Pico GFX-70 provides 32 value limitation function blocks VC01 to VC32. The value limitation function block allows you to limit values. You can define an upper and lower limit value.
Wiring with Pico GFX-70 4-153 Inputs The function block inputs >I1, operands: >SH and >SL can be assigned the following • Constants • Markers MD, MW, MB • Analog inputs IA01 to IA04 – IA01: terminal I7 – IA02: terminal I8 – IA03: terminal I11 – IA04: terminal I12 • Analog output QA01 • Actual value … QV> of another function block Output The function block output QV> can be assigned the following operands: • Markers MD, MW, MB • Analog output QA01 Value Range for Inputs and Outputs Value range >I1
4-154 Wiring with Pico GFX-70 Memory Requirement of the Value Limitation Function Block The value limitation function block requires 40 bytes of memory plus 4 bytes per constant on the function block input. Function of the Value Limitation Function Block The function block must be enabled so that it can work. Coil VC..EN is active. If coil VC..EN is not active, the entire function block is deactivated and reset. The output value is set to zero. IMPORTANT The value is accepted at input VC...
Wiring with Pico GFX-70 4-155 Figure 4.79 Wiring with the Pico GFX-70 L01+ L01– F1 S1 +24V 0V 0V S2 I1 I2 I3 I 01----I 02- --Ä Q 01 ALT DEL OK ESC 1 Q1 * 2 H1 L01– Figure 4.80 Pico GFX-70 wiring and circuit diagram I I C T 05---------------------------[ 06---------------------------[ 01---------------------------[ 01Q1-------------------------[ C C T Q 01C 01RE 01EN 01 Entering function block parameters from the circuit diagram.
4-156 Wiring with Pico GFX-70 C 01C is the counter coil of the counter 01 function block. Figure 4.81 Pico GFX-70 wiring and circuit diagram I 05---------------------------[ C 01C I 06---------------------------[ C 01RE C 01---------------------------[ T 01EN T 01Q1-------------------------[ Q 01 2. Keep the cursor on the number. 3. Press the OK button. IMPORTANT If the cursor is on the contact number, Pico GFX-70 will call up the parameter display when you press OK.
Wiring with Pico GFX-70 T 01 Ü S + >I1 002.000 4-157 The timing relay works like a flashing relay. The Pico GFX-70 symbol for the flashing relay is . The function is set on the top right beside the number in the parameter display. >I2 002.000 The time base is set to the right of the “flashing” function. Leave the time base set to S for seconds. QV> 8. Move the cursor to the right over the + character to input the time setpoint value >I1.
4-158 Wiring with Pico GFX-70 Doubling the flashing frequency: T 01 Ü S + >I1 001.000 >I2 1. Select the power flow display T 01 and change the constant of the setpoint time to 001.000. QV> 0.550 .. EN.. When you press OK, the warning light will flash at twice the frequency. On the display EN indicates that the enable coil is actuated. Setpoint value settings with constants can be modified via the PARAMETERS menu.
Chapter 5 Visualization with Pico GFX-70 In the following description, the term “visualization” is used for the display and operator function. While you can enter the circuit diagram via PicoSoft as well as directly on the device, all the visualization functions can only be programmed using PicoSoft Pro. The visualization functions can then be loaded from there to the Pico GFX-70 or onto a memory module (download function). This chapter uses the examples supplied (from version 6.
5-2 Visualization with Pico GFX-70 Memory Division Figure 5.1 Memory division Pico GFX-70 Screen 5 8 KB Program memory Screen 4 Circuit diagram 24 KB Screen memory Screen 3 Screen 2 Screen 4 Screen 1 The maximum size of the program memory is 8 KByte. This memory area is used to store the circuit diagram and also reserves enough space for displaying the largest screen. The screen memory has a total memory capacity of 24 KByte, which is used in this memory area to store all the screens created.
Visualization with Pico GFX-70 5-3 Western European Character Table Code Meaning Code Meaning Code Meaning Code Meaning 0 28 56 8 84 T 1 29 57 9 85 U 2 30 58 : 86 V 3 31 59 ; 87 W 4 32 Blank 60 < 88 X 5 33 ! 61 = 89 Y 6 34 " 62 > 90 Z 7 35 # 63 ? 91 [ 8 36 $ 64 @ 92 \ 9 37 % 65 A 93 ] 10 38 & 66 B 94 ^ 11 39 ' 67 C 95 _ 12 40 ( 68 D 96 ` 13 41 ) 69 E 97 a 14 42 * 70 F 98 b 15 43 + 71 G 99 c
5-4 Visualization with Pico GFX-70 Publication 1760-UM002B-EN-P - March 2005 Code Meaning Code Meaning Code Meaning Code Meaning 118 v 147 ô 176 ¦ 205 - 119 w 148 ö 177 ¦ 206 + 120 x 149 ò 178 ¦ 207 ¤ 121 y 150 û 179 ¦ 208 ð 122 z 151 ù 180 ¦ 209 Ð 123 { 152 ÿ 181 Á 210 Ê 124 | 153 Ö 182 Â 211 Ë 125 } 154 Ü 183 À 212 È 126 ~ 155 ø 184 © 213 i 127 ¦ 156 £ 185 ¦ 214 Í 128 Ç 157 Ø 186 ¦ 215 Î 129 ü 158 × 187
Visualization with Pico GFX-70 Screen Overview 5-5 The first time the visualization function is called, the screen overview appears with the following tabs: • • • • Screens Passwords Languages Screen activation Screens Tab The Screens tab is used for entering the screen name, the start screen, and password protection (if required) for the screens concerned. Passwords Tab The Passwords tab enables you to define up to three passwords and assign a logout time with each one for closing the screen.
5-6 Visualization with Pico GFX-70 IMPORTANT Unsaved entries will therefore be lost if a screen is activated that is associated with a particular event and the Force screen change option is active. In this case, while the associated variable is set by the program, it is also not possible to carry out a screen change via the keypad. In the List of activation values, you can select whether the screen is to be activated by the set variable and at which value.
Visualization with Pico GFX-70 5-7 Programming Static Text in PicoSoft Pro 1. Hold down the left mouse button to drag the Static text screen element onto the screen. 2. Place the mouse over the Static text screen element, hold down the left mouse button and drag the screen element to the required position. 3. Enter the required text in the Static text tab and select the language to which the text is to be assigned. You define the available languages in the Languages tab of the Screen overview.
5-8 Visualization with Pico GFX-70 Static Text Example Program 2 – Different Display Formats with Password Request for One Screen The program consists of four screens in which the static text is displayed in different ways. The fourth screen contains a password request. The individual screens can be selected with up and down cursor buttons. The screen change was defined in the Button editor (see Button Editor on page 5-37). The defined password is requested when exiting screen 4.
Visualization with Pico GFX-70 5-9 Bit Display The bit display screen element has an input that can be associated with a Boolean variable. The signal status of this variable changes the bit display screen element from a full screen to a frame in the Pico GFX-70 display. Programming in PicoSoft Pro 1. Hold down the left mouse button and drag the Bit display screen element onto the screen. 2. Place the mouse over the element, hold down the left mouse button and position it as required.
5-10 Visualization with Pico GFX-70 Bit Display Example Program 1 – Associated Variable and Visibility The program consists of five screens that can be selected with the up and down cursor buttons. The screen change was defined in the Button Editor (see Button Editor on page 5-37). The screens show examples of the use of both associated variable and visibility elements. The circuit diagram uses six on-delayed timing relays that activate outputs Q1 to Q4 and LED 3 in succession after an elapsed time.
Visualization with Pico GFX-70 5-11 The bit display is made invisible via the Boolean operand Q3. A make contact bit logic is also used here so that invisibility is activated for as long as Q3 in the On state. When the Reset pulse is present, only the frame of the bitmap is visible (state of the bitmap is “off ”, bitmap is visible). The display is overlaid partly with static text. Figure 5.
5-12 Visualization with Pico GFX-70 Bit Display Example Program 2 – Bit Display with Automatic Screen Change This program is a copy of the program Bit display_manual screen change.e60. The only difference is that the screens are activated in succession automatically. (screen change in the Screen overview r Screen activation tab r Activate Yes). The program consists of five screens containing bit display elements.
Visualization with Pico GFX-70 5-13 Visibility tab - The visibility tab provides the option of making the screen element invisible by means of an associated variable. Date and Time Example Program 1 – Different Display Formats and Invisibility Option for a Screen The program consists of eight screens that can be selected via the up and down cursor buttons. The screen change is defined in the Button editor (see Button Editor on page 5-37). The language setting for all eight screens is “Deutsch”.
5-14 Visualization with Pico GFX-70 Date and Time Example Program 2 – Different Display Formats with Automatic Screen Change This program is a copy of the program Date and Time_manual screen switch.e60 except that the screen change here is automatic. The program consists of eight screens that can be activated in succession via the counter C01. The pulse signals are generated with timing relay T01. This produces the counter values 0 to 9.
Visualization with Pico GFX-70 5-15 Bitmap The bitmap screen element makes it possible to display graphics in the Pico GFX-70 display that you have made yourself or have purchased. Display and visibility can change during operation. To do this, you need to associate the bitmap graphics with Boolean variables.
5-16 Visualization with Pico GFX-70 The height and width of the element frame is variable and can be adjusted accordingly by enlarging or reducing the screen element frame vertically, horizontally or diagonally. This is done holding down the left mouse button and dragging a selection handle of the element frame. The side ratios of the original graphic are retained when you use the diagonal zoom function.
Visualization with Pico GFX-70 5-17 Screen 3 - Screen 3 contains three bitmaps that are arranged in different sizes next to each other. Screen 4 - Screen 4 contains two bitmaps that are arranged in different sizes next to each other. The Invert Bitmap Display check box activates the inverted display. Normal Inverse Screen 5 - Screen 5 contains one bitmap. The Visibility tab controls the bitmap. I1 is used to make the bitmap invisible. Figure 5.
5-18 Visualization with Pico GFX-70 Bitmap Example Program 3 – Overlaying Bitmaps The program consists of three screens that you can select via the up and down cursor buttons. The screen change is defined in the Button editor (see Button Editor on page 5-37). This program illustrates the overlaying of bitmaps in a screen. The circuit diagram uses six on-delayed timing relays (T01 to T06), that activate outputs Q1 to Q4 and LED 3 in succession after an elapsed time.
Visualization with Pico GFX-70 5-19 The first bitmap at the lowest level is permanently activated, making it visible as long as all other bitmaps are invisible. This produces a small moving picture. Figure 5.13 Rotating arrows Numerical Value This screen element allows you to display untreated or scaled signal states in decimal format. Value and Scaling Range The value range defines the range that is to be displayed.
5-20 Visualization with Pico GFX-70 The height of the screen element frame depends on the font size selected. Three sizes are available: • Normal font • Double font • Quadruple font You can change the font size by activating the context menu (right mouse button) or by dragging the selection handle at the bottom edge of the element frame concerned. When increasing the font size, ensure that there is sufficient space available underneath the element.
Visualization with Pico GFX-70 5-21 Table 5.
5-22 Visualization with Pico GFX-70 Figure 5.17 Timing relay times Start Val 0ms Setpoint 4000ms Act Val 1452ms Screen 3 - Screen 3 shows an example of outputting analog values (here IA3) on the display. Note the Scaling range field on the Number range/format tab. The screen contains three numerical value that output the analog value in different formats.
Visualization with Pico GFX-70 5-23 Figure 5.21 Extended analog value output Analog input I3 Figure 0 Flashing +0.00V Invert -5.00V Screen 5 - Screen 5 shows an example of the output of analog values (here IA3) on the display with the visibility option switched via I1 and I2. The settings for this were defined on the Visibility tab. Two numerical values are shown on the screen that output the analog value in different formats.
5-24 Visualization with Pico GFX-70 Figure 5.25 External trigger Display change (I1) external trigger 3.37s 3.37s Screen 7 - Screen 7 shows a simple example of the display change using an internal limit value comparison. The screen shows two numerical values that show the output values (QV output) of the timing relay T08. The variable type is DWord. The timing relay is run in a loop from 0 to 10 seconds. A value range from 0 to 11000 is defined in the Number range/format tab.
Visualization with Pico GFX-70 TIP Overflow signal Timer 4 ---ms Underflow signal Counter 2 -mm 5-25 In PicoSoft Pro, the contents of the marker can be viewed both in decimal and hexadecimal format. Only decimal format, however, is shown in the display. Screen 9 - Screen 9 shows an example of how to display a value overflow. The associated variable is the QV output of timing relay T04. The variable type is DWord. The timing relay runs from 0 to 4000 ms.
5-26 Visualization with Pico GFX-70 The scaling range is used for scaling the value range. The lower and upper values of the scaling range are assigned to the lower and upper values of the value range respectively. The Pico GFX-70 displays the value range if a scaling range has not been defined. Examples In order, for example, to display the value range (0 to 255) of a counter as a percentage (0 to 100 %), enter “0” as the minimum value and “255” as the maximum value in the Value range field.
Visualization with Pico GFX-70 5-27 Number range/format tab - The Number range/format tab is used for defining the following: • • • • Value range Unit of measure Scaling range Input format The display of the value sign can be forced. Visibility tab - The Visibility tab enables you to make the screen element invisible via an associated variable. Operability tab - In the Operability tab, select the associated variable for disabling the entry element.
5-28 Visualization with Pico GFX-70 The circuit diagram contains timing relay T01 which triggers counter C02. When the counter reaches the upper switch threshold SH, it switches output Q1 to 1. The value of the counter's function block output QV is transferred to marker word MW06. The upper setpoint SH is associated with marker word MW07 and the preset actual value SV with marker word MW05.
Visualization with Pico GFX-70 5-29 value range (9999). The value of QV will therefore jump to 9999 when the entered value is 10.00 and I1 is actuated. Figure 5.29 Transfer of value with Allow digit selection set Value entry = 10.00 Allow digit selec Set entry QV (OK) 15 10.00 QV value = 9999 Allow digit selec Set entry QV (OK) 9999 10.00 Screen 4 - Screen 4 shows an example of the Number range/format tab, particularly the Scaling range area and Input format area r Fixed step width.
5-30 Visualization with Pico GFX-70 Figure 5.32 Value entry element disabled I3 not actuated I3 actuated Set value entry disabled QV via I3 249 1037 Set value entry disabled QV via I3 249 1037 Message Text This screen element can be used to display texts that are stored beforehand in a text table inside the program. A text can have a maximum length of 16 characters. Additional blanks are added to the displayed text if it is shorter than the element.
Visualization with Pico GFX-70 5-31 Associated variable tab - On the Associated variable tab you define the variable with the value for activating the output text. Message texts tab - Assign in the Message texts tab the value of the associated variable for its corresponding message text, and select the language and the default text. Visibility tab - The Visibility tab enables you to make the screen element invisible via an associated variable.
5-32 Visualization with Pico GFX-70 Figure 5.33 Text display using Boolean operands Q1 = 0 no data Screen 2/Text 1 Text 2 Q1, Q2, Q3 = 1 Information with Boolean operands! Screen 2: - Screen 2 illustrates the activation of message texts by means of the associated variable. A message text is also enlarged in the display. The screen contains two message text elements. These are activated via the outputs Q1 and Q3 and appear in the display.
Visualization with Pico GFX-70 5-33 Screen 6 - Screen 6 is basically the same as screen 5 except that Inverted was selected for the Display change function. When input I2 = 1 (make contact bit logic), the message text in this screen can thus be inverted. Figure 5.
5-34 Visualization with Pico GFX-70 Message Text Example Program 3 – Message Text with a Display Change The program consists of two screens containing message texts. The screens are activated automatically in succession in the display. This program is an extension of the program Message text_manual screen change.e60. The extension consists of two messages being contained in one message text element in screen 2, which are also toggled automatically. A display change is also executed in one message text.
Visualization with Pico GFX-70 5-35 Message Text Example Program 4 – Activating Message Texts with a Default Text The program consists of two screens containing message texts. The screens are activated automatically in succession in the display. This program is an extension of the program Two messages in screen_automatic screen change.e60. The extension consists of the display of a default text in screen 2 when the counter takes on values that are not assigned to any messages.
5-36 Visualization with Pico GFX-70 Figure 5.40 Message text with default text Error default: RESTART Message Text Example Program 5 – Several Message Texts in One Text Element The program consists of three screens that you can select via the up and down cursor buttons. The screen change was defined in the Button editor (see Button Editor on page 5-37). The purpose of this program is to display several messages in one message text element. The Visibility and Display change tabs are also covered.
Visualization with Pico GFX-70 5-37 Screen 3 - Screen 3 is almost the same as screen 1 apart from one addition, by which the actuation of I1 causes the first message text element to flash and the second message text element to be inverted. Figure 5.
5-38 Visualization with Pico GFX-70 button function you must assign a screen change button element to an operator button in each of these screens. Password Logout The Screen overview contains the Passwords tab for defining a logout time. This logout time is skipped with the Password logout function. Set Variable to Fixed Value This function assigns a fixed value to the selected variable, such as for resetting to a defined value. Increment Variable The variable value is increased by the set step width.
Chapter 6 Pico-Link and Point-to-Point Serial Connections Introduction to Pico-Link All Pico GFX-70 units have Pico-Link terminals. The Pico-Link is designed for eight stations. Using the Pico-Link you can: • Process additional inputs and outputs. • Implement faster and improved control using decentralized programs. • Synchronize date and time • Read and write inputs and outputs. • Send values to other stations. • Receive values from other stations. • Load programs from or to any station.
6-2 Pico-Link and Point-to-Point Serial Connections IMPORTANT Pico-Link Topologies, Addressing and Functions CAN has been used as the basis for the design of the Pico-Link. The messages have been adapted and optimized to suit the requirements of the Pico GFX-70 environment. The Pico-Link allows the configuration of a line topology.
Pico-Link and Point-to-Point Serial Connections 6-3 Topology and Addressing Examples Physical location, place Station number Loop through the unit Example 1 Example 2 1 1 1 Pico GFX 2 2 3 4 5 6 7 7 8 8 Pico GFX 7 Pico GFX 6 Pico GFX 8 Pico GFX 5 Pico GFX 4 Pico GFX 4 Pico GFX 3 Pico GFX 3 T connector and spur line 2 6 5 Pico GFX Pico GFX Pico GFX Pico GFX Pico GFX Pico GFX Pico GFX • Example 1: physical location is the same as the station number • Example 2: physical l
6-4 Pico-Link and Point-to-Point Serial Connections Position and Addressing of the Operands via the Pico-Link Stations Basic unit Local expansion Network bit data Network word data Input Output Input Output Input Output I Q R S RN SN 1 1 I 1 to 16 1 Q 1 to 8 1 R 1 to 16 1 S 1 to 8 2 to 8 RN 1 to 32 2 to 8 SN 1 to 32 GT 1 to 32 PT 1 to 32 2 2 I 1 to 16 2 Q 1 to 8 2 R 1 to 16 2 S 1 to 8 1, 3 to 8 RN 1 to 32 1, 3 to 8 SN 1 to 32 GT 1 to 32 PT 1 to 32 3 3 I 1 to 16 3 Q 1 to 8
Pico-Link and Point-to-Point Serial Connections IMPORTANT 6-5 Every station with a circuit diagram has read access to the physical station inputs and outputs of other stations and can process them locally. Example 1 Station 1 is to read the input I1 of station 2 and write to output Q1 of station 2. Station 2 does not have a circuit diagram. Figure 6.
6-6 Pico-Link and Point-to-Point Serial Connections Functions of the Stations in the Network The stations on the Pico-Link can have two different functions: • Intelligent stations with their own programs (stations 1 to 8) • Input/output devices (REMOTE IO) without their own program (stations 2 to 8) IMPORTANT Station 1 must always have a circuit diagram.
Pico-Link and Point-to-Point Serial Connections Configuring the Pico-Link 6-7 The Pico-Link can be configured so that it can be optimized for your application. Station Number The station number is identified as the Pico-Link ID in the device. The station number can be set on devices with a display using the buttons on the Pico GFX-70. IMPORTANT All the Pico-Link settings are best carried out on station 1. The entire network can be configured via station 1.
6-8 Pico-Link and Point-to-Point Serial Connections Pause Time, Changing the Write Repetition Rate Manually Every Pico-Link segment automatically determines the number of active stations, the baud rate, and the total number of bytes which are transmitted. The minimum pause time which a device requires is automatically determined using this data to ensure that all devices can send their messages. If a pause time is to be increased, the value of the BUSDELAY: must be set greater than zero.
Pico-Link and Point-to-Point Serial Connections 6-9 Send Each Change on the Inputs/Outputs (SEND IO) The SEND IO function should be used if you wish to send any change in input or output status immediately to all other network stations. SEND IO should be activated if intelligent stations have read access to the inputs and outputs of other stations (2I 02, 8Q 01, etc.). ✓ SEND IO This means that the quantity of messages on the network can increase significantly.
6-10 Pico-Link and Point-to-Point Serial Connections The following is of utmost importance during commissioning: ATTENTION If several engineers are commissioning a machine or system involving several spatially separated elements via the Pico-Link, it must be ensured that REMOTE RUN is not activated. Otherwise unwanted machine or system starts may occur during commissioning. The associated events depend on the machines or systems involved.
Pico-Link and Point-to-Point Serial Connections 6-11 The standard settings for the input and output devices are: SEND IO ✓ REMOTE RUN ✓ REMOTE IO ✓ Station number (Pico-Link ID) and baud rate can be specified via station 1. Station Message Types The Pico-Link network recognizes various message types. They are: • Output data of station 1 (Q., S.) which is sent to stations without programs. • Network outputs and inputs sent and received between stations with programs (*SN, *RN).
6-12 Pico-Link and Point-to-Point Serial Connections Reading and sending the network data from the CPU The network CPU of the station reads every message on the network. If the message is relevant to the station, it is accepted into a message memory. If the content of a send message changes, it is sent. Transmission only occurs when there is no message on the network. The Pico-Link is configured so that every station can send its messages.
Pico-Link and Point-to-Point Serial Connections 6-13 Evaluation occurs at the following intervals: Baud rate Stations must send a “sign of life” every ... Stations recognize the absence of a “sign of life” signal after [KB] [ms] [ms] 1000 60 180 500 60 180 250 120 360 125 240 720 50 600 1800 20 1500 4500 10 3000 9000 If the absence of a “sign of life” is detected, the respective diagnostics contact is set to 1.
6-14 Pico-Link and Point-to-Point Serial Connections IMPORTANT ATTENTION If a station does not send a “sign of life” signal (station not available, Pico-Link interrupted), the respective diagnostics contact ID is activated. If the states of the inputs, outputs or data are required by a station without fail, the respective diagnostics contact should be evaluated and the information applied in accordance with its respective application.
Pico-Link and Point-to-Point Serial Connections 6-15 Network Transmission Security The Pico-Link is a CAN-based network. CAN is used in cars and commercial vehicles in all areas. The same fault recognition capability with data transfer applies as with CAN. A BOSCH study relating to undiscovered and corrupt messages determined the following: The probability of non-discovery of a corrupted message (residual error probability) is: < 10-10 message error rate.
6-16 Pico-Link and Point-to-Point Serial Connections Introduction to the Serial Interface The Serial Interface is a point-to-point connection using the serial interface. This interface connection allows the reading of input/output states as well as the reading and writing of marker ranges. This data can be used for set point entry or for display functions. The stations of the Serial Interface have different functions. The active station controls the entire interface connection.
Pico-Link and Point-to-Point Serial Connections 6-17 Establishing a Serial Interface connection to a Pico-Link station. Figure 6.6 Pico-Link operation and Serial Interface connections. GFX-70 GFX-70 GFX-70 GFX-70 A Serial Interface connection can be established with a Pico-Link station. The same conditions apply here as with operation without Pico-Link.
6-18 Pico-Link and Point-to-Point Serial Connections Active station Remote station 1 MD01 MD01 1 MW01 1 MB01 1MW02 1MB02 1MB03 MW01 1MB04 MB01 MW02 MB02 1 M01 to 1 M32 M01 to M32 1 MD02 MD02 1 MW03 1 MB05 MW03 1MW04 1 MB06 1 MB07 1 MB08 MB05 MB06 M33 to M64 1 MD03 MD03 1 MB09 1 MW06 1 MB10 1 MB11 MW05 1 MB12 MB09 MB10 M65 to M96 1 MD04 MD04 1 MW08 MB07 MB08 MW06 1 M65 to 1 M96 1 MW07 MB04 MW04 1 M33 to 1 M64 1 MW05 MB03 MW07 MB11 MB12 MW08 .... ..... ....
Pico-Link and Point-to-Point Serial Connections 6-19 Baud rate Serial Interface The baud rate can be 9600 baud or 19200 baud. BAUDRATE:19200B IMPORTANT Serial Interface REMOTE MARKER... In normal applications, select the higher baud rate of 19200 baud. The baud rate of 9600 baud should only be selected if the connection is frequently faulty. Factory setting: 9600 baud Activating Serial Interface Serial Interface must be activated in order for it to function.
6-20 Pico-Link and Point-to-Point Serial Connections Example: The read range of the active station is 1MD02. The write range of the active station is 1MD03. The read range of the remote station is therefore MD03. The write range of the remote station is MD02. Operating principle of the Serial Interface connection The active station at the Serial Interface must be in RUN mode. Data can only be exchanged with the active station in RUN mode. The remote station must be in RUN or STOP mode.
Pico-Link and Point-to-Point Serial Connections Status of diagnostics contact ID09 Status of the connection “0” Serial Interface connection operating correctly or 6-21 no Serial Interface connection selected. “1” Serial Interface connection not functioning, faulty The time required to detect that the Serial Interface is not working properly depends on the baud rate selected and the event concerned. Baud rate Time required for detection of faulty Serial Interface connection.
6-22 Pico-Link and Point-to-Point Serial Connections Publication 1760-UM002B-EN-P - March 2005
Chapter 7 Pico GFX-70 Settings Settings can only be carried out on Pico GFX-70 models provided with buttons and LCD display. PicoSoft Pro can be used to set all models via the software. Password Protection The Pico GFX-70 can be protected by a password against unauthorized access. In this case the password consists of a value between 000001 and 999999. The number combination 000000 is used to delete a password. Password protection inhibits access to selected areas.
7-2 Pico GFX-70 Settings IMPORTANT A password that has been entered in Pico GFX-70 is transferred to the memory module together with the circuit diagram, irrespective of whether it was activated or not. If this Pico GFX-70 circuit diagram is loaded back from the memory module, the password will also be transferred to Pico GFX-70 and is activated immediately. Password Setup A password can be set via the System menu regardless of the RUN or STOP modes.
Pico GFX-70 Settings 7-3 7. Save the new password by pressing OK. ENTER PASSWORD 8. Use OK to exit the password display and proceed with ESC and Ú to the RANGE… menu. 000042 The scope of the password has not yet been considered. The password is now valid but not yet activated. Selecting the Scope of the Password CIRCUIT DIAGRAM✓ ▲ 1. Press the OK button. 2. Select the function to be protected or the menu. PARAMETERS TIME OPERATING MODE ▼ 3.
7-4 Pico GFX-70 Settings Activating the Password You can activate an existing password in three different ways: • automatically when Pico GFX-70 is switched on again • automatically after a protected circuit diagram is loaded • automatically if a telegram has not been sent on the PC interface 30 minutes after unlocking the device (using PicoSoft Pro) • via the password menu 1. Press DEL and ALT to call up the System menu. CHANGE PW 2.
Pico GFX-70 Settings 7-5 You must unlock Pico GFX-70 with the password before you implement a protected function, enter a protected menu or the System menu. Unlocking Pico GFX-70 Unlocking Pico GFX-70 will deactivate the password. You can reactivate password protection later via the password menu or by switching the power supply off and on again. 1. Press OK to switch to the main menu. The PASSWORD… entry will flash. PASSWORD... STOP RUN ✓ 2. Press OK to enter the password entry menu. PASSWORD...
7-6 Pico GFX-70 Settings Changing or Deleting the Password Range 1. Unlock the Pico GFX-70. 2. Press DEL and ALT to call up the System menu. 3. Open the password menu via the menu option SECURITY… and PASSWORD…. The CHANGE PW entry will flash. CHANGE PW ACTIVATE PW Pico GFX-70 will only show this password menu if a password is present. 4. Press OK to enter the password entry menu. ENTER PASSWORD XXXXXX 5. Use OK to move to the 6-digit entry field. 6. The current password will be displayed. 7.
Pico GFX-70 Settings 7-7 Password Incorrect or No Longer Known If you no longer know the exact password, you can try to re-enter the password several times. IMPORTANT The DELETE FUNCTION has not been deactivated. You have entered an incorrect password? ENTER PASSWORD Re-enter the password. XXXXXX DELETE ALL ? After the fourth entry attempt Pico GFX-70 will ask whether you wish to delete the circuit diagram and data. Press – ESC: No entry will be deleted.
7-8 Pico GFX-70 Settings Pico GFX-70 provides ten menu languages which are set as required via the System menu. Changing the Menu Language Language Display English ENGLISH German DEUTSCH French FRANCAIS Spanish ESPANOL Italian ITALIANO Portuguese PORTUGUES Dutch NEDERLANDS Swedish SVENSKA Polish POLSKI Turkish TURKCE IMPORTANT Language selection is only possible if Pico GFX-70 is not password-protected. 1. Press DEL and ALT to call up the System menu.
Pico GFX-70 Settings 7-9 Pico GFX-70 will now show the new menu language. SICUREZZA... Press ESC to return to the Status display. SISTEMA... LINGUA MENU... CONFIGURATORE... Changing Parameters Pico GFX-70 allows you to change function relay parameters such as timing relay set point values and counter Setpoint without having to call up the circuit diagram. This is possible regardless of whether Pico GFX-70 is running a program or is in STOP mode. 1. Press OK to switch to the main menu. 2.
7-10 Pico GFX-70 Settings 3. Select the required function block using the up/down arrow keys. T 03 S + >I1 020.030 4. Press the OK button. >I3 005.000 QV> 012.050 5. Scroll through the constants of the function block inputs. 6. Change the values for a parameter set: – With OK in the Entry mode. – Left/right arrows to change decimal place – Up/down arrows to change the value of a decimal place – OK save constants or – ESC retain previous setting. 7. Press ESC to leave the parameter display.
Pico GFX-70 Settings Setting Date, Time and Daylight Savings Time 7-11 The devices are equipped with a real-time clock with date and time functions. The “time switch” function block can be used to implement time switch applications. If the clock has not yet been set or if Pico GFX-70 is switched on after the buffer time has elapsed, the clock starts with the setting “WE 1:00 01.05.2002”. The Pico GFX-70 clock operates with date and time so the hour, minute, day, month and year must all be set.
7-12 Pico GFX-70 Settings Changing Between Winter/Summer time (DST) The devices are fitted with a real-time clock. The clock has various possibilities for changing the DST setting. These are subject to different legal requirements in the EU, GB and USA. IMPORTANT The time change algorithm only applies to the northern hemisphere.
Pico GFX-70 Settings 7-13 Selecting DST Pico GFX-70 shows you the options for the DST change. The standard setting is NONE for automatic DST changeover (Tick at NONE). NONE ✓ ▲ 1. Select the required variant. 2. Press the OK button. MANUAL EU GB ▼ US Manual selection SUMMERTIME START DD.MM 00.00 You want to enter your own date. SUMMERTIME END DD.MM: 00:00 IMPORTANT The following applies to Pico GFX-70 devices: The time change algorithm always calculates the date from the year 2000.
7-14 Pico GFX-70 Settings Activating Input Delay (debounce) Input signals can be evaluated by Pico GFX-70 with a debounce delay. This enables, for example, the trouble-free evaluation of switches and push button actuators subject to contact bounce. In many applications, however, very short input signals have to be monitored. In this case, the debounce function can be switched off. 1. Press DEL and ALT to call up the System menu. 2. Select the SYSTEM menu.
Pico GFX-70 Settings IMPORTANT Activating and Deactivating the P Buttons 7-15 How Pico GFX-70 input and output signals are processed internally is explained in Delay Times for Inputs and Outputs on page 8-5. Even though the cursor buttons (P buttons) have been set as push button actuator inputs in the circuit diagram, this function is not activated automatically. This prevents any unauthorized use of the cursor buttons. The P buttons can be activated in the System menu.
7-16 Pico GFX-70 Settings Deactivating the P Buttons 1. Select P BUTTONS ✓. 2. Press OK. Pico GFX-70 changes the display to P deactivated. IMPORTANT Startup Behavior BUTTONS and the P buttons are The P buttons are automatically deactivated when loading a circuit diagram from the memory module or via PicoSoft Pro to Pico GFX-70, or when deleting a circuit diagram in Pico GFX-70. The startup behavior is an important aid during the commissioning phase.
Pico GFX-70 Settings 7-17 Activating RUN Mode If Pico GFX-70 displays RUN MODE ✓, this means that Pico GFX-70 will start in Run mode when the supply voltage is applied. DEBOUNCE ✓ ▲ RUN mode is activated. P BUTTONS RUN MODE ✓ ▼ CARD MODE DEBOUNCE ✓ 1. Otherwise select RUN MODE and press OK. 2. Press ESC to return to the Status display. ▲ P BUTTONS Deactivating RUN Mode RUN MODE CARD MODE ▼ 1. Select RUN MODE ✓. 2. Press OK. The RUN mode function is deactivated.
7-18 Pico GFX-70 Settings Possible Faults Pico GFX-70 will not start in RUN mode: • a program is not available in Pico GFX-70. • you have selected Pico GFX-70 startup in STOP MODE (RUN MODE menu). Card Startup Behavior The startup behavior with memory module is for applications where unskilled personnel change the memory module under no-voltage conditions. Pico GFX-70 only starts in the Run mode if a memory module with a valid program is inserted.
Pico GFX-70 Settings DEBOUNCE ✓ ▲ P BUTTONS RUN MODE CARD MODE Deactivation of Card Mode 1. Select CARD ✓ ▼ 7-19 MODE ✓. 2. Press OK. The RUN mode function is deactivated. The Pico GFX-70 default setting is for display of the CARD MODE menu, i.e. Pico GFX-70 starts in RUN mode without the memory module when the power is switched on. Terminal Mode The Pico GFX-70 also supports the TERMINAL MODE.
7-20 Pico GFX-70 Settings Activating an Automatic Startup in TERMINAL MODE Requirement: The GFX is in RUN or STOP mode without visualization (the System menu must be reachable). P BUTTONS ▲ RUN MODE CARD MODE TERMINAL MODE ✓ ▼ 1. Select TERMINAL MODE in the System menu and press OK. 2. The next time that the GFX is started, it will establish the connection to the selected device. 3. Press ESC to return to the Status display.
Pico GFX-70 Settings 2. Select the SYSTEM menu. ▲ SECURITY 7-21 3. Press the OK button. SYSTEM... MENU LANGUAGE CONFIGURATOR... ▼ 4. Use the down arrow button to select the DISPLAY menu and press OK. ▲ RUN MODE CARD MODE TERMINAL MODE DISPLAY... ▼ CONTRAST: 0 The menus for setting the contrast and backlight are displayed. LIGHTING: CONTRAST: LIGHTING: 5.
7-22 Pico GFX-70 Settings Retention It is a requirement of system and machine controllers for operating states or actual values to have retentive settings. What this means is that the values will be retained safely even after the supply voltage to a machine or system has been switched off and are also retained until the next time the actual value is overwritten.
Pico GFX-70 Settings 7-23 Requirements To make data retentive, the relevant markers and function blocks must have been declared as retentive. ATTENTION The retentive data is saved every time the power supply is switched off, and read every time the device is switched on. The data integrity of the memory is guaranteed for 1010 read/write cycles. Setting Retentive Behavior Requirement: Pico GFX-70 must be in STOP mode. 1. Switch to the System menu.
7-24 Pico GFX-70 Settings 9. Press ESC to exit the input for the retentive ranges. CI 00 -> CI 00 ▲ DB 00 -> DB 00 T 00 -> T 00 ▼ Up to six different ranges can be selected. B:200 IMPORTANT MB 01 -> MB 04 C 12 -> C 16 The display on the lower right B:200 indicates the number of free bytes. Example: MB 01 to MB 04, C 12 to C 16, DB 01 to DB 16, T 26 to T 32 should be retentive. CH 00 -> CH 00 CI 00 -> CI 00 DB 01 -> DB 16 T 26 -> T 124 bytes have been assigned to the retentive data range.
Pico GFX-70 Settings 7-25 Changing the Operating Mode or the Circuit Diagram When the operating mode is changed or the Pico GFX-70 circuit diagram is modified, the retentive data is normally saved together with their actual values. The actual values of relays no longer being used are also retained. Changing the Operating Mode If you change from RUN to STOP and then back to RUN, the actual values of the retentive data will be retained.
7-26 Pico GFX-70 Settings • CRC: 25825 (checksum of the operating system). 1. Switch to the System menu. IMPORTANT SECURITY ▲ If Pico GFX-70 is protected by a password, the System menu will not be available until Pico GFX-70 is “unlocked” (see Unlocking Pico GFX-70 on page 7-5). 2. Select the SYSTEM menu. 3. Press the OK button. SYSTEM... MENU LANGUAGE CONFIGURATOR... ▼ CARD MODE ▲ 4. Use the down arrow button to select the INFORMATION menu and press OK. DISPLAY... RETENTION... INFORMATION...
Chapter 8 Inside Pico GFX-70 Pico GFX-70 Program Cycle In conventional control systems, a relay or contactor control processes all the circuit connections in parallel. The speed with which a contactor switches is thus dependent on the components used, and ranges from 15 to 40 ms for relay pick-up and drop-out.
8-2 Inside Pico GFX-70 Evaluating Function Blocks • process the function blocks which are used: the output data of a function block is updated immediately after processing. Pico GFX-70 processes the function blocks according to the function block list (see Calling the Function Blocks via the FUNCTION RELAYS Menu on page 4-29) from top to bottom. You can sort the function block list with PicoSoft Pro. You can then, for example, use the results consecutively.
Inside Pico GFX-70 8-3 Example: screen size 250 bytes: The loading time for the screen is: 250 x 80 µs = 20 ms IMPORTANT If you require the GFX to have a small cycle time: use several small screens so that the loading time is not too long during a screen change. Only display necessary information in the screens concerned. The loading of screen data and screen changes can be implemented in any segment of the program cycle.
8-4 Inside Pico GFX-70 I 01----Q 04--| | |------| --------I 03-L: 8 C:2 B:7688 Example: Do not Wire Backward This example is shown in Creating and Modifying Connections on page 4-21. It was used here to illustrate how NOT to do it. In the third circuit connection, Pico GFX-70 finds a connection to the second circuit connection in which the first contact field is empty. The output relay is not switched. When wiring more than four contacts in series, use one of the marker relays. Figure 8.
Inside Pico GFX-70 8-5 Only use as much retentive data as is actually required. IMPORTANT The screen with the largest memory requirement reduces the memory available for the program. Several smaller screens allow more space for the program. Use as small pictures as possible with 1 bit grayscale. The pictures should normally be 32 x 32 pixels in size to fully utilize the optimum brilliance of the display.
8-6 Inside Pico GFX-70 The same debounce delay (C) applies when the signal drops out from 1 to 0. If you use high-speed counter function blocks, the debounce delay time for the inputs is 0.025 ms. Otherwise it is not possible to count high-speed signals. IMPORTANT If the debounce is switched off, Pico GFX-70 responds to an input signal after just 0.25 ms. Figure 8.
Inside Pico GFX-70 Monitoring of Short-Circuit and Overload with 1760-IB12XOB8 8-7 Depending on the type of expansion module in use, it is possible to use the internal inputs I16, R15 and R16 to monitor for short-circuits or overloads on an output. • Pico GFX-70: – I16: Group fault signal for outputs Q1 to Q4. • 1760-IB12XOB8: – R16: Group fault signal for outputs S1 to S4. – R16: Group fault signal for outputs S5 to S8.
8-8 Inside Pico GFX-70 The above circuit operates as described in example 1. The signal light is triggered at Q4 for additional overload monitoring. If Q4 has an overload, it would “pulse”. Example 3: Automatic Reset of Error Signal Figure 8.
Inside Pico GFX-70 8-9 Transfer Behavior The input and output data of the expansion units is transferred serially in both directions. Take into account the modified reaction times of the inputs and outputs of the expansion units. Input and Output Reaction Times of Expansion Units The debounce setting has no effect on the expansion unit.
8-10 Inside Pico GFX-70 Example Power can be applied to the expansion unit later than the basic unit. This means that the basic unit is switched to RUN when the expansion unit is absent. The following Pico GFX-70 circuit diagram detects if the expansion unit is functional or not functional. Figure 8.
Inside Pico GFX-70 8-11 Figure 8.9 Remove cover and plug-in To close the slot again, push the cover back onto the slot. Memory Module The module is available as accessory 1760-MM3 for Pico GFX-70. Circuit diagrams containing all the relevant data can be transferred from the 1760-MM3 memory module to Pico GFX-70. Each memory module can hold one GFX program. Information stored on the memory module is “non-volatile” and thus you can use the memory module to archive, transfer and copy your circuit diagram.
8-12 Inside Pico GFX-70 On the memory module you can save: • the program • all the visualization data of the screens • all parameter settings of the circuit diagram – the system settings – debounce setting – P buttons – password – retention on/off and range – Pico-Link configuration – setting for automatic startup in Terminal mode – Serial Interface settings – DST settings – Memory module mode Insert the memory module in the open interface slot. Figure 8.
Inside Pico GFX-70 8-13 Loading or Saving Circuit Diagrams You can only transfer circuit diagrams in STOP mode. The Pico GFX-70 versions without a keypad and display automatically transfer the circuit diagram from the inserted memory module to the GFX processor when the power supply is switched on. If the memory module contains an invalid circuit diagram, Pico GFX-70 will keep the circuit diagram still present on the device.
8-14 Inside Pico GFX-70 Loading a Circuit Diagram from the Memory Module 1. Select the CARD-> DEVICE menu option. DEVICE-CARD CARD-DEVICE DELETE CARD 2. Press OK to confirm the prompt if you want to delete the Pico GFX-70 memory and replace it with the memory module content. 3. Press ESC to cancel. INVALID PROG If there are transmission problems, Pico GFX-70 will display the INVALID PROG message.
Inside Pico GFX-70 8-15 PicoSoft Pro PicoSoft Pro is a PC program for creating, testing and managing circuit diagrams for Pico GFX-70. IMPORTANT IMPORTANT You should only transfer data between the PC and Pico GFX-70 using the Pico GFX-70 PC interface cable, which is available as accessory 1760-CBL-PC02. (The cable is also available as part of the Software/cable kit, catalog number 1760-PICOPRO-PC02.) Pico GFX-70 cannot exchange data with the PC while the circuit diagram display is on screen.
8-16 Inside Pico GFX-70 Figure 8.11 Installing and removing 1760-CBL-PC02 a 3. After transmission, remove the cable and close the cover.
Inside Pico GFX-70 Device Version 8-17 Every Pico GFX-70 has the device Series letter and Revision letter printed on the rear of the device housing. The device version provides useful service information about the hardware version and the version of the operating system. Example: This processor is Series A, Revision A.
8-18 Inside Pico GFX-70 Publication 1760-UM002B-EN-P - March 2005
Appendix A Specifications General Table A.1 Display Mounting Specifications Specification 1760-DU and 1760-DUB Front dimensions (W x H x D) 1760-DUB (with keys): 86.5 mm x 86.5 mm x 21.5 mm (3.41 in x 3.41 in x 0.85 in) 1760-DU (without keys): 86.5 mm x 86.5 mm x 20 mm (3.41 in x 3.41 in x 0.79 in) Total dimensions with fixing shaft (W x H x D) With keys: 86.5 mm x 86.5 mm x 43 mm (3.41 in x 3.41 in x 1.69 in) Thickness of fixing wall (without intermediate DIN rail) minimum: 1 mm (0.
A-2 Specifications Table A.2 Protective Membrane Mounting Specifications Specification 1760-NDM Dimensions (W x H x D) 88.5 mm x 88.5 mm x 22.5 mm (3.49 x 3.49 x 0.99) Weight 25g (0.055 lb) Mounting Is fitted over the display/keypad (with front ring) Table A.3 Protective Cover Mounting Specifications Specification 1760-NDC Dimensions (W x H x D) 86.5 mm x 95 mm x 25 mm (3.41 in x 3.74 in x 0.99 in) Weight 36g (0.
Specifications A-3 +0.4 22.3 30 86.5 32 17 Figure A.1 Dimensions of the 1760-DU and 1760-DUB display/keypad Processor Unit 30 ±0.2 28.25 20 28.25 13.7 62 86.5 88.5 Figure A.2 Dimensions of the 1760-NDM protective membrane 22.5 88.5 95 Figure A.3 Dimensions of the 1760-NDC protective cover 86.
A-4 Specifications 90 Figure A.4 Dimensions of the 1760-LDF… processor units 30 ±0.2 38.75 16.25 38.75 75 4.5 29.5 16.25 107.5 90 Figure A.5 Dimensions of the 1760-I… I/O modules 88.1 19 25 Figure A.6 Dimensions of the 1760-RM… Remote Processor modules 1760-DU… and 176-RM… 58 2.28" 176-RM… 22.5 0.89" 30 1.18" 75 2.95" 22.5 0.89" 36.2 1.43" 20.5 0.81" 27.5 1.08" Publication 1760-UM002B-EN-P - March 2005 43.2 1.
Specifications A-5 Table A.
A-6 Specifications Table A.
Specifications A-7 Table A.7 Display/keypad Specifications Specification 1760-DU and 1760-DUB Power supply Power supplied by the processor unit LCD display Type Graphic/monochrome Visible area W x H 62 mm x 33 mm Size of pixels 0.4 mm x 0.4 mm Number of pixels (W x H) 132 x 64 Spacing (pixel centre to pixel centre) 0.
A-8 Specifications Table A.8 Power Supply Specifications for DC Processors Specification 1760-LDF and 1760-LDFC Rated voltage Rated value 24V dc, (+20%, -15%) Permissible range 20.4V dc to 28.
Specifications A-9 Table A.9 Processor Unit, Real-Time Clock/Timing Relay/Memory Repetition accuracy of timing relays Accuracy of timing relay (from value) ± 0.
A-10 Specifications Table A.
Specifications A-11 Table A.
A-12 Specifications Table A.
Specifications A-13 Table A.13 GFX I/O Modules Transistor Output Specifications Specification 1760-IB12XOB4IF, 1760-IB12XOB4IOF Number of transistor outputs 4 Contacts Semiconductors Rated voltage Ue 24V dc Voltage Range 20.4V dc to 28.
A-14 Specifications Inductive load without external suppressor circuit General explanations: T0.95 = time in milliseconds until 95% of the stationary current is reached T0.95 ≈ 3 x T0.65 = 3 x L R Table A.14 Utilization Category in Groups for Q1 to Q4, Q5 to Q8 T0.95 = 1 ms Utilization factor per group g = 0.25 R = 48 Ω Relative duty factor 100% Max. switching frequency 1500 switch operations per hour L = 16 mH f = 0.5 Hz Max. duty factor DF = 50% DC13 T0.
Specifications A-15 Table A.16 Analog Output Specifications Specification 1760-IB12XOW4IOF, 1760-IB12XOB4IOF Number of analog outputs 1 Electrical isolation To power supply: No To the digital inputs: No To the digital outputs: Yes To the Pico-Link network: Yes Output type: DC voltage Signal range 0 to 10V dc Output current max. 10 mA Load resistor 1k Ω Short-circuit and overload proof Yes Resolution analog 0.
A-16 Specifications Table A.
Specifications List of the Function Blocks A-17 Table A.
A-18 Specifications Table A.
Specifications A-19 Table A.21 Function Block Inputs (Constants and Operands) Input Meaning of abbreviation Description F1 Factor 1 Gain factor for I1 (I1 = F1 x Value) F2 Factor 2 Gain factor for I2 (I2 = F2 x Value) HY Hysteresis Switching hysteresis for value I2 (Value HY applies to positive and negative hysteresis.
A-20 Specifications Table A.23 Other Operands Other operands Description MB Marker byte (8-bit value) IA Analog input (if available on device) MW Marker word (16-bit value) QA Analog output (if available on device) MD Marker double word (32-bit value) NU Constant (number), value range from -2147483648 to +2147483647 Memory Requirement The following table provides an overview of the memory requirement of the circuit connections, function blocks and their respective constants: Table A.
Specifications A-21 Table A.
A-22 Specifications Publication 1760-UM002B-EN-P - March 2005
Index A AC expansion units 2-17 Actual values 4-39 Add Circuit connections 3-8 Switching contact 3-7 B Behavior 7-23, 7-24 Break contact 4-4 Inverting 4-21 Bus termination resistor 2-34 Button ALT 3-8 DEL 3-8 OK 3-5, 4-2 Buttons 1-8 C Cable cross-sections 2-35 Cable length 2-21, 2-35 Cable protection 2-19 Circuit connection Add new 3-8 Number 4-15 Circuit connections Deleting 4-22, 4-25 Entering 4-21 Insert 4-23 Position in circuit diagram 4-15 Circuit diagram Checking 4-27 Circuit connections 4-15 Coil f
2 Index E L Expanding 2-40 Expanding inputs 2-40 Expanding outputs 2-40 Expansion Local 2-40 F Features 1-4 for 8-5 Frequency counters 4-75 Function blocks Evaluating 8-2 List A-17 Function relay Counter relay 4-85 Counter, high-speed 4-79 Counter, high-speed incremental encoder 4-85 Counters 4-68 Example 4-154 Frequency counters 4-75 Overview 4-38 Time switch 4-106, 4-111 Timing relay 4-139 G GFX Evaluating the circuit diagram 8-1 Operating modes 3-2 I Impulse relay 4-34 Increasing the input curren
Index Introduction to Serial Interface 6-16 Station message types 6-11 Station signs of life 6-12 Topology 6-3, 6-16 Transfer behaviour 6-11 Transmission security 6-15 Network cables 2-36 O Operating principles 1-8 Output relay 4-18 Overload 2-31, 8-7 Monitoring 8-7 P P buttons 4-26 Activating and deactivating 7-15 Parameter display Counter relay 4-80, 4-86 Timing relay 4-76 Parameters Change 7-9 Display 7-9 Inhibit access 7-9 Password Activation 7-4 Change 7-6 Deleting 7-6 Protection removal 7-7 Setup 7
4 Index Contact number 4-18 Cursor buttons 4-26 Deleting 4-21 Entering 3-7, 4-18 Invert 3-8 Overview 4-3 System menu Selection 1-9 T Temperature sensor connection 2-26 Terminal mode 3-2 Tightening torque 2-16 Time switch 24 hour switching 4-111 Overnight switching 4-109 Power failure 4-110 Switching at the weekend 4-109 Switching on working days 4-108 Time overlaps 4-110 Timing relay Publication 1760-UM002B-EN-P - March 2005 On-delayed 4-134, 4-143 Operating modes 4-140 Wiring 4-139 Tool 2-16 Tool for
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