Instruction Manual

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JEEP XJ WINCH BUMPER

Thank you for choosing Rough Country for all your suspension needs.

Please read instructions before beginning installation. Check the kit hardware against the parts list. Be sure you have all

needed parts and know where they go. Also please review tools needed list and make sure you have needed tools.

PRODUCT USE INFORMATION

Please read instructions before beginning installation. Check the kit hardware against the parts list and product layout.

Be sure you have all needed parts and know where they go. Also please review tools needed list and make sure you

have needed tools.

If questions exist we will be happy to answer any questions concerning the function and correct use of this product.

The installer must verify that the mounting kit does not interfere with the factory air bag sensors, which must not be relo-

cated or modified in any way. The vehicles air bag system may not operate properly if the winch mounting kit is not

mounted in compliance with the vehicle manufacturers recommendations.

Optional Accessories are available for the Rough Country winch bumper including: See back page for info:

Part # 1055...Stinger

Part # 1056...Light Bar / Winch Guard

Part # 1058...D-Ring Kit

Kit Contents:

1057Box1

Bumper

1057Box2

Winch Plate

Frame Brackets

1057BAG1-

22-1/2” x 1 1/2” Bolt

22-1/2” Lock nuts

44-1/2” Flat Washers

4-7/16” x 4” Bolts

4-7/16” x 1 1/4” Bolts

14-7/16” Flat Washers

6-7/16” Lock Nuts

2-10mm x 35mm

2-10mm Flat Washers

2-12mm x 35mm Bolts

2-12mm Flange Lock nuts

1057BAG3-Accessrory Hardware Bag

14-1/2” X 1 1/2” Allen Head Bolts

14-Lock Nuts

92105700

Tools Needed:

9/16” Socket/ Wrench

3/4” Socket / Wrench

Drill Motor

15/32” Drill Bit

T30 Torx Head Bit

T55 Torx head

5/16” Allen Head Wrench

Rachet

Summary of content (4 pages)

PAGE 1
92105700 JEEP XJ WINCH BUMPER Thank you for choosing Rough Country for all your suspension needs. Please read instructions before beginning installation. Check the kit hardware against the parts list. Be sure you have all needed parts and know where they go. Also please review tools needed list and make sure you have needed tools. PRODUCT USE INFORMATION Please read instructions before beginning installation. Check the kit hardware against the parts list and product layout.
PAGE 2
INSTALLATION INSTRUCTIONS 1. Place vehicle on a flat surface and set emergency brake. 2. Remove the front bumper end caps as shown in Photo 1 & Photo 2 using a 10mm wrench and remove the cap from the bumper. Photo 1 Remove bumper caps Photo 2 Remove bumper caps 3. Remove the bumper as shown in Photo 3 by removing the bolts using a T30 torx head bit wrench. 4. Remove the bumper bolts ( three per side) as shown in Photo 4 from the uni-body using a 15mm socket.
PAGE 3
8. Install the supplied 10mm x 35mm bolts as shown in the bracket and threaded hole in the uni-body. (Driver Side Shown) Do not tighten until all bolts are installed in bracket. See Photo 7. 9. Install the supplied 7/16” x 1 1/4” bolts, washer and lock nuts as shown in Photo 8. Photo 7 Install 12mm x 35mm Bolt Photo 8 Install 7/16” x 1 1/4” bolts / hardware 10. Proceed to pass side to install bracket. 11.
PAGE 4
MAINTENANCE INFORMATION 1. Failure to securely tighten all bolts on the winch plate, winch, and fairlead can result in product failure, which may result in vehicle damage or operator injury. Check that all bolts are securely tightened prior to use. 2. Inspect all nuts and bolts on the winch, winch mount, and related hardware prior to each use. Tighten all nuts that appear to be loose. Stripped, fractured, or bent bolts or nuts should be replaced. 3. Periodically check bolt for tightness.