RuggedSwitch RuggedSwitch RS969 Installation Guide www.ruggedcom.com RuggedCom Inc.
Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents 1 2 3 4 5 Product Overview.....................................................................................................................4 1.1 RS969 Family Ports/Connectors Description.................................................................. 5 Installation ................................................................................................................................7 2.1 DIN Rail Mounting...................................................................
1 Product Overview The RuggedSwitch™ RS969 is an industrially hardened, fully managed Ethernet switch providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports in an IP65/IP67 rated package for protection against low pressure jets of water (IP65) or temporary immersion in water (IP67).
1.1 RS969 Family Ports/Connectors Description Figure 1.1.1 RS969–M12 with Mini-Change Power Connector 5 2008 RuggedCom Inc.
Figure 1.1.2 RS969–RJ45 with M23 Power Connector ITEM LINK LED (Yellow) Power 1 LED Power 2 LED Alarm LED (Red) Activity Solid Blinking Solid Solid Solid Comments Link Established Tx/Rx Activity Power Supply 1 On Power Supply 2 On Alarm condition exists 6 2008 RuggedCom Inc.
2 Installation 2.1 DIN Rail Mounting An optional DIN rail mounting bracket is available for the RS969. Figure 2.1.1 details mounting instructions for the standard 1” DIN Rail. DIN Rail Optional DIN Rail Mounting Bracket Release Latch Release Direction Figure 2.1.1 RS969 Family DIN Rail Mounting 7 2008 RuggedCom Inc.
2.2 Ingress Protection IP67 IEC International Standard 60529 (Edition 2.1: 2001-02) is a "classification of degrees of protection provided by enclosures as a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure." These ratings are determined by specific tests The IP number is composed of two numbers, the first referring to the protection against solid objects and the second against liquids.
2.3 Power Supply Wiring and Grounding 2.3.1 Power Supply Input Connectors Description Mini power supply connector M23 power supply connector Figure 2.2.1.1 RS969 Family Power Supply Inputs S u rg e G ro u n d C h a s s is G ro u n d Figure 2.2.1.2 RS969 Family Surge Ground / Chassis Ground Connection 9 2008 RuggedCom Inc.
The RS969 family has 2 different power supply input connectors---Mini A-coded male connector or M23 A-code male connector shown in Figure 2.2.1.1. The Mini power connector only has 4 terminals, so only one power supply source is allowed to connect to the RS969 with Mini power connector; The M23 power connector has 5 terminal pins which means 2 power supply sources are allowed to power the RS969 with M23 power connector.
Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC. Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs. This terminal 3 is connected to chassis ground 2 Chassis internally in the RS969 family.
2.3.2 Single AC Power Supply Wiring Examples Figure 1: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 12 2008 RuggedCom Inc.
2.3.3 Single DC Power Supply Wiring Examples Figure 2: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 13 2008 RuggedCom Inc.
2.3.4 Dual Power Supplies – DC and AC Inputs 14 2008 RuggedCom Inc.
Figure 3: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 15 2008 RuggedCom Inc.
2.4 Dielectric Strength Testing For dielectric strength testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground, and must be removed in order to avoid damage to protection circuits. Figure 4 shows the proper dielectric strength test connections and should be followed to avoid damage to the device.
2.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the M969 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 5 below. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. Normal Contact state without power being applied to unit 1.
2.6 Console Port Wiring A RS232 console port for configuration and management of the device is shown in Figure 6. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to 8-Position-Male-M12 console cable shown in Figure 7. Console connection settings are: 57600 baud, no parity bits, 8 data bits, and 1 stop bit.
2.7 Fast Ethernet Ports – Signal Description The RS969 series switches have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with industrial RJ45 male connectors or industrial D-coded M12 male connectors. The RJ45/M12 receptacles are directly connected to the chassis ground on the M969 and can accept shielded CAT-5 cables.
3 Technical Specifications 3.1 Operating Environment Parameter Ambient Operating Temperature Range -40 to 85°C Ambient Relative Humidity Ambient Storage Temperature IP Rating Operating Altitude 5% to 95% -40 to 85°C IP67 0 to 15240m (0 to 50000 ft) Comments Ambient Temperature as measured from a 30 cm radius surrounding the center of the M969 enclosure. Non-condensing Over temperature range of -40 to 85°C 3.
Isolation Comments 1500 Vrms Dielectric test voltage (1 minute) between coil & contacts 3.4 Twisted Pair Data Port Specifications Data Port Media Distance Connector Type 10/100 Mbps Cat 5 UTP or STP 100m RJ45 or M12 3.5 Fiber Optical Port Specifications For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for Gigabit fiber optical communications.
3.6 IEC 61850-3 Type Tests Test Description IEC 61000-4-2 ESD IEC 61000-4-3 Radiated RFI IEC 61000-4-4 Burst (Fast Transient) Test Levels Enclosure Contact Enclosure Air Enclosure ports Signal ports D.C. Power ports A.C. Power ports Earth ground ports Signal ports D.C. Power ports +/- 8kV +/- 15kV 20 V/m +/- 4kV @ 2.
3.7 IEEE 1613 Type Tests IEEE Test IEEE 1613 Clause C37.90.3 9 ESD C37.90.2 8 Radiated RFI C37.90.1 7 Fast Transient C37.90.1 7 Oscillatory C37.90 6 H.V. Impulse C37.90 6 Dielectric Strength Description Enclosure Contact Enclosure Air Enclosure ports Signal ports D.C. Power ports A.C. Power ports Earth ground ports Signal ports D.C. Power ports A.C. Power ports Signal ports D.C. Power ports A.C. Power ports Signal ports D.C. Power ports A.C.
3.9 Mechanical Specifications 24 2008 RuggedCom Inc.
Parameter Dimensions Enclosure Value 7,75 x 7,0 x 4,28 inches (196,85) x (177,8) x (108,7) mm Die-cast Aluminum Comments (Length x Width x Depth) 25 2008 RuggedCom Inc.
3.10 Agency Approvals Agency CSA Standards CSA C22.2 No. 60950, UL 60950 Comments Approved CE EN 60950, EN 61000-6-2 Approved FCC FCC Part 15, Class A Approved CISPR EN55022, Class A Approved FDA/CDRH 21 CFR Chapter 1, Subchapter J Approved IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Approved 26 2008 RuggedCom Inc.
4 Accessories 4.1 POWER (1/unit) M23 Power Mating Connector Description: M23 5pin female connector, 600V, IP68 rated, RuggedCom P/N 30-50-0012 Cable specs: 3/18AWG, jacket OD range 0.20" - 0.48" MINI Power Mating Cordset Description: MINI-Change 4pin female connector; 4/16AWG, rubber jacket cable, 600V, 3 meters RuggedCom P/N 43-10-0031 4.
M12 Console Port Mating Connector Description: M12-straight plug, 8 pole, A-coded, IP67 rated RuggedCom P/N 30-50-0018 4.3 FAILSAFE (1/unit) M12 FailSafe Port Mating Cable Description: M12 4pole A-coded; unshielded, PUR Jacket cable, 3m RuggedCom P/N 43-10-0024 M12 FailSafe Port Mating Connector Description: M12-straight plug, 4 pole, A-coded, IP67 rated RuggedCom P/N 30-50-0017 28 2008 RuggedCom Inc.
4.4 ETHERNET (8/unit) M12 D-code Ethernet Port Mating Cable Description: M12 D-code to RJ45; patch cable, 3meters RuggedCom P/N 43-10-0033 Cable specs: M12 dcode male 4PIN, CAT5e, 3m M12 D-code Ethernet Port Mating Connector Description: M12-straight plug, 4 pole, D-coded, IP67 rated RuggedCom P/N 30-50-0015 IP67 RJ45 Ethernet Port Mating Cable Description: IP67 RJ45 plug to RJ45; Category 5e shielded patch cable, 3.1m RuggedCom P/N 43-10-0029 29 2008 RuggedCom Inc.
IP67 RJ45 Ethernet Port Mating connector Description: IP67 RJ45 plug, field attachable 4.5 LC FIBER OPTIC (2/unit) LC Port Mating Connector Description: IP67 Multimode LC plug RuggedCom P/N 30-50-0010 Description: IP67 Singlemode LC plug RuggedCom P/N 30-50-0023 LC Port Mating Connector Description: Multimode IP67 LC plug to LC connector, 3m RuggedCom P/N 43-10-0044 Description: Singlemode IP67 LC plug to LC connector, 3m RuggedCom P/N 43-10-0043 30 2008 RuggedCom Inc.
5 Warranty Five (5) years from date of purchase, return to factory. For warranty details, visit www.ruggedcom.com or contact your customer service representative. Should this product require warranty or service contact the factory at: RuggedCom Inc. 30 Whitmore Road, Woodbridge, Ontario Canada L4L 7Z4 Tel: (905) 856-5288 Fax: (905) 856-1995 Toll Free: (888) 264-0006 31 2008 RuggedCom Inc.