Test Report issued under the responsibility of www.nemko.com TEST REPORT IEC 60335-2-40 Safety of household and similar electrical appliances Part 2-40: Particular requirements for electrical heat pumps, air conditioners and dehumidifiers Report Reference No. ...................... : 236145 Date of issue....................................... : 2013-04-26 Total number of pages ........................ 97 pages CB/CCA Testing Laboratory Name : Nemko AS Address.......................................
Page 2 of 97 Test item description ....................... : Report No. 236145 Air-conditioner Trade Mark ......................................... : Manufacturer ...................................... : Same as applicant. Samsung Electronics Co., Ltd. Digital Air-solutions Business Team, 129, Samsung-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do, 443-742 Korea, Republic of Model/Type reference ........................ : (Indoor unit) a) AM140FNHDEH; b) AM128FNHDEH; c) AM112FNHDEH Ratings.................
Page 3 of 97 Report No. 236145 Testing procedure and testing location: CB/CCA Testing Laboratory: N/A Testing location/ address ........................ : Associated CB Laboratory: N/A Testing location/ address ........................ : Tested by (name + signature) .......: Approved by (+ signature) .............: Testing procedure: TMP Tested by (name + signature) .......: Approved by (+ signature) ............. : Testing location/ address ........................
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Page 5 of 97 Report No. 236145 Summary of testing: 6. This test report replaces the previous test report no. 235559 by following; - Revision on the critical component list. Refer to the Table 24.1 in main test report. 7.
Page 6 of 97 Report No. 236145 Copy of marking plate: 1 / 3 Model: AM140FNHDEH (Indoor unit) The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. TRF No.
Page 7 of 97 Report No. 236145 Copy of marking plate: 2 / 3 Model: AM128FNHDEH (Indoor unit) The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. TRF No.
Page 8 of 97 Report No. 236145 Copy of marking plate: 3 / 3 Model: AM112FNHDEH (Indoor unit) The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. TRF No.
Page 9 of 97 Report No. 236145 Name and address of production-sites (Factories): Factories are introduced as following; No. Address Factory 1: SUZHOU SAMSUNG ELECTRONICS CO., LTD. 501, Suhong East Road, Suzhou City, Jiangsu, 215021 China Factory 2: SUZHOU SAMSUNG ELECTRONICS CO., LTD. 218 Jiepu Road, Industry Park, Suzhou City, Jiangsu, China Factory 3: SAMSUNG ELECTRONICS CO., LTD.
Page 10 of 97 Report No. 236145 Test item particulars .................................................. : Air-conditioner Classification of installation and use............................ : Fixed / Stationary appliance / Built-in duct type Supply Connection ....................................................... : Type Y attachment ...................................................................................... : .....................................................................................
Page 11 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 5 GENERAL CONDITIONS FOR THE TESTS 5.2 Result Verdict — Tests performed according to cl. 5, e.g. nature of supply, sequence of testing, etc. All the tests are conducted according to this standard. If the test of annex D has to be carried out, an additional appliance may be used (IEC 60335-1/A1) Not applicable. Tests of clause 21 carried out on separate samples.
Page 12 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 5.101 Motor-compressor subjected to relevant test of clause 19 of IEC 60335-2-34, unless (IEC 60335-2-40) Not checked in the appliance. For the relevant tests of indoor unit, the outdoor unit was installed equipped with a motor-compressor which is approved by NEMKO employing a non-flammable refrigerant of R410A. motor-compressor comply with that standard (IEC 60335-2-40) Verdict N/A N/A 5.
Page 13 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Model or type reference ...........................................: (Indoor unit) a) AM140FNHDEH; b) AM128FNHDEH; c) AM112FNHDEH Symbol 5172 of IEC 60417, for class II appliances Class I appliance. Verdict P N/A Symbol IEC 60417-5036, for the enclosure of Not intended to be connected electrically-operated water valves in external to the water mains.
Page 14 of 97 Report No. 236145 IEC 60335-2-40 Clause 7.2 7.3 Requirement – Test Result Additional warning symbol (flame symbol: B.3.2 of ISO 3864) placed on nameplate of unit near declaration of refrigerant type and charge information. Perpendicular height be at least 10 mm, and symbol need not be in colour (IEC 60335-2-40/A1) N/A Following warning also applied to appliance when flammable refrigerant employed.
Page 15 of 97 Report No. 236145 IEC 60335-2-40 Clause 7.7 7.8 Requirement – Test Result Verdict Flammable refrigerant, warning symbol B.3.2 of Intended for the use of a nonISO 3864, including colour and format, permanently flammable refrigerant. placed on appliance.
Page 16 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Instructions state that (IEC 60335-1/A2): 7.12.1 Verdict — - Appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction (IEC 60335-1/A2) Adequately described similar sentences on user manual.
Page 17 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 7.12.2 Stationary appliances not fitted with means for disconnection from the supply mains having a contact separation in all poles that provide full disconnection under overvoltage category III, the instructions state that means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules N/A 7.12.
Page 18 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 7.13 Instructions and other texts in an official language In English. P 7.14 Marking clearly legible and durable Legible. No curling. No damage. P 7.15 Marking on a main part Marked on the main part. P Marking clearly discernible from the outside, if necessary after removal of a cover Clearly discernible.
Page 19 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Test probe 13 also applied through openings in earthed metal enclosures having a non-conductive coating: no contact with live parts 8.1.3 For appliances other than class II, use of test probe 41 of IEC 61032: no contact with live parts of visible glowing heating elements 8.1.4 Accessible part not considered live if: - safety extra-low a.c. voltage: peak value not exceeding 42,4 V 8.1.5 8.
Page 20 of 97 Report No. 236145 IEC 60335-2-40 Clause 10.2 Requirement – Test Result Deviation of appliance with one or more rated voltage ranges (IEC 60335-1/A2) Rated: 220 – 240 V. Measured at arithmetic mean value of the rated voltage range.
Page 21 of 97 Report No. 236145 IEC 60335-2-40 Clause 11.5 Requirement – Test Result Heating elements energized at voltage which gives an electrical input of 1,15 times maximum rated power input (IEC 60335-2-40) Motor operated appliance. Test conducted in heating mode and cooling mode, if At both lowest cooling and both exist (IEC 60335-2-40) highest heating mode. All supplementary heating elements operative simultaneously (IEC 60335-2-40) No supplementary heaters. Verdict N/A P N/A 11.
Page 22 of 97 Report No. 236145 IEC 60335-2-40 Clause 14 Requirement – Test Result Verdict High-voltage source used for test is to be capable of (See appended table) supplying short circuit current Is between the output terminals after output voltage adjusted to appropriate test voltage (IEC 60335-1/A1) P (See appended table) Overload release of circuit is not to be operated by any current below tripping current Ir.
Page 23 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 16 LEAKAGE CURRENT AND ELECTRIC STRENGTH — 16.1 Leakage current not excessive and electric strength adequate P Protective impedance disconnected from live parts before carrying out the tests P 16.2 Single-phase appliances: test voltage 1,06 times rated voltage .............................................................
Page 24 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 19.2 Test of appliance with motor rotors, other than motor-compressors, operated for 15 days (360 h) or until protection device opens circuit (IEC 60335-2-40) Fan motor for indoor unit is a brushless DC type. Impedance protected. P Insulation of motor windings (IEC 60335-2-40).......: Cl. B (Cl. 130) P Temperature of enclosure does not exceed (C) (IEC 60335-2-40)......................................................
Page 25 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Test with the dry-bulb temperature 10 K over the values specified by manufacturer (IEC 60335-2-40) (see appended table) Results: No hazard. No severe temperature rise. P 19.8 Test of appliances with supplementary heaters (IEC 60335-2-40) No supplementary heaters. N/A 19.
Page 26 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 19.11.2 Fault conditions applied one at a time, appliance operated under conditions specified in clause 11, but supplied at rated voltage, duration of tests as specified (IEC 60335-2-40): a) short circuit of creepage distances and clearances between live parts of different potential, if these distances less than values specified in clause 29.1, unless relevant part is adequately encapsulated (IEC 60335-2-40) 19.
Page 27 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Current 2,1 times rated current of fuse-link, circuit not adequately protected (fuse-link short-circuited) (IEC 60335-2-40) N/A Current 2,75 times rated current of fuse-link, circuit Rated (F100): 250V~ T5A During testing, F100 broken at adequately protected (IEC 60335-2-40) 85 A (> 2.75 x 5A), Considered as adequately protected.
Page 28 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Adequate mechanical strength and fixing of protective enclosures Verdict P Self-resetting thermal cut-outs and overcurrent protective devices not causing a hazard, by unexpected reclosure No hazard. P Not possible to touch dangerous moving parts with test probe No touch with test probe. Described to be installed at a level of 2,5 m height on manual as well. P — 21 MECHANICAL STRENGTH 21.
Page 29 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict The pin is held at an angle of 80 ° - 85 ° to the horizontal and loaded so that the force exerted along its axis is 10 N ± 0,5 N (IEC 60335-1/A1) N/A The scratches are made by drawing the pin along the surface of the insulation at a speed of approximately 20 mm/s.
Page 30 of 97 Report No. 236145 IEC 60335-2-40 Clause 22.
Page 31 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 22.9 Insulation, internal wiring, windings, commutators and slip rings not exposed to oil, grease or similar substances Not exposed to oil, grease or similar substances. 22.10 22.12 P Adequate insulating properties of oil or grease to which insulation is exposed N/A Not possible to reset voltage-maintained No such components.
Page 32 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 22.15 Storage hooks and the like for flexible cords smooth and well rounded Smooth and well rounded. 22.16 Automatic cord reels cause no undue abrasion or damage to the sheath of the flexible cord, no breakage of conductors strands, no undue wear of contacts No automatic cord reels. Verdict P N/A Cord reel tested with 6000 operations, as specified N/A Electric strength test of 16.
Page 33 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 22.28 Metal parts of class II appliances conductively connected to gas pipes or in contact with water: separated from live parts by double or reinforced insulation N/A 22.29 Class II appliances permanently connected to fixed wiring so constructed that the required degree of access to live parts is maintained after installation N/A 22.
Page 34 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result For class II constructions, conductive liquids which are in contact with live parts, not in direct contact with reinforced insulation Verdict N/A 22.34 Shafts of operating knobs, handles, levers etc. not live, unless the shaft is not accessible when the part is removed No such parts. N/A 22.
Page 35 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict 22.42 Protective impedance consisting of at least two separate components N/A Values specified in 8.1.4 not exceeded if any one of the components are short-circuited or open-circuited N/A 22.43 Appliances adjustable for different voltages, accidental changing of the setting of the voltage unlikely to occur Not adjustable for different voltages. 22.
Page 36 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 22.101 Appliances intended to be fixed, securely fixed (IEC 60335-2-40) Securely fixed. 22.102.1 At least two thermal cut-outs in appliances with supplementary heating elements for air (first one be self-resetting and other non-self-resetting thermal cut-out) (IEC 60335-2-40/A2) No supplementary heating elements. N/A 22.102.
Page 37 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict Electric strength test as specified in clause 16.3 for supplementary heating elements (IEC 60335-2-40) N/A 22.111 Manual resetting of thermostats not necessary after power supply interruption (IEC 60335-2-40) N/A 22.112 Construction of refrigerating system comply with requirements of Section 3 of ISO 5149 (IEC 60335-2-40/A1) Complied with relevant requirements. 22.
Page 38 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result - Be located in an enclosure. The enclosure containing the electrical components comply with IEC 60079-15:2001 for enclosures suitable for use with group IIA gases or the refrigerant used (IEC 60335-2-40/A1) Verdict N/A 22.
Page 39 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 23.2 Beads etc. on live wires cannot change their position, and are not resting on sharp edges or corners No beads. Beads inside flexible metal conduits contained within an insulating sleeve 23.3 Verdict N/A N/A Electrical connections and internal conductors movable relatively to each other not exposed to undue stress Not cause undue stress.
Page 40 of 97 Report No. 236145 IEC 60335-2-40 Clause 24.1.1 Requirement – Test Result List of components (See appended table) — Components not tested and found to comply with Complying with IEC or relevant IEC standard for number of cycles specified, equivalent standards. tested in accordance with clause 24.1.1 to 24.1.
Page 41 of 97 Report No. 236145 IEC 60335-2-40 Clause 24.1.5 Requirement – Test Result Verdict - thermostats which control motor-compressor (IEC 60335-2-40): ..................................... 100 000 N/A - motor-compressor starting relays (IEC 60335-2-40): ...................................................................
Page 42 of 97 Report No. 236145 IEC 60335-2-40 Clause 24.2 Requirement – Test Result Verdict They also tested in accordance with clause 17 of IEC 60730-1, number of operations in clause 24.1.4 selected according to relay function in the appliance (IEC 60335-1/A2) .....................................................: Approved relays are used. Checked in the appliance. P No switches or automatic controls in flexible cords No such components.
Page 43 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 25 SUPPLY CONNECTION AND EXTERNAL FLEXIBLE CORDS — 25.1 Appliance not intended for permanent connection to fixed wiring, means for connection to the supply: — - supply cord fitted with a plug P 1. Not checked in this test report. Verdict 2. The manufacturer, service agent or similarly qualified person shall use a proper cross sectional area of supply cord referring to an installation manual.
Page 44 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 25.4 Cable and conduit entries, rated current of appliance not exceeding 16 A, dimensions according to table 10 N/A Introduction of conduit or cable does not reduce clearances or creepage distances below values specified in 29 N/A 25.5 Result Method for assemble supply cord with the appliance: — - type X attachment - type Y attachment Verdict N/A Type Y attachment.
Page 45 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 25.8 Nominal cross-sectional area of supply cords according to table 11; rated current (A); cross-sectional area (mm²) ......................................: The manufacturer, service agent or similarly qualified person should use a proper cross sectional area of supply cord and interconnection cord referring to an installation manual.
Page 46 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result - broken strands piercing the insulation and becoming accessible 25.15 25.16 Conductors of the supply cord relieved from strain, twisting and abrasion by use of cord anchorage Verdict N/A Adequate cord anchorages are used.
Page 47 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result so constructed that the cord can only be fitted with the aid of a tool 25.19 Type X attachment, glands not used as cord anchorage in portable appliances Verdict P Type Y attachment. Tying the cord into a knot or tying the cord with string not used N/A N/A 25.20 Conductors of the supply cord for type Y and Z attachment adequately additionally insulated Type Y attachment. P 25.
Page 48 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 26.2 Appliances with type X attachment and appliances Type Y attachment.
Page 49 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 26.6 Terminals for type X attachment and for connection to fixed wiring suitable for connection of conductors with required cross-sectional area according to table 13; rated current (A); nominal cross-sectional area (mm²) (IEC 60335-1/A2) ..................................: Type Y attachment. Terminals only suitable for a specially prepared cord Verdict N/A N/A 26.
Page 50 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Conductors cannot be loosened without the aid of a tool 27.3 For detachable parts that are plugged into another part of the appliance, and having an earth connection, the earth connection made before and separated after current-carrying connections when removing the part (IEC 60335-1/A1) P Not such construction.
Page 51 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 28 SCREWS AND CONNECTIONS 28.1 Fixings, electrical connections and connections providing earthing continuity withstand mechanical stresses Result — Connections are adequately fixed and expected to withstand the mechanical stress occurring in normal use. Screws not of soft metal liable to creep, such as zinc No screws of soft metal liable or aluminium to creep. Diameter of screws of insulating material min. 3 mm 28.
Page 52 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Thread-cutting, thread rolling and space threaded screws may be used in connections providing earthing continuity provided it is not necessary to disturb connection (IEC 60335-1/A2): — - in normal use (IEC 60335-1/A2), P - during user maintenance (IEC 60335-1/A2), P - when replacing a supply cord having a type X attachment, or (IEC 60335-1/A2) Type Y attachment.
Page 53 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result for basic insulation and functional insulation, they comply with the impulse voltage test of clause 14 (IEC 60335-1/A1) However, if construction is affected by wear, distortion, movement of the parts or during assembly, the clearances for rated impulse voltages of 1 500 V and above are increased by 0,5 mm and the impulse voltage test is not applicable (IEC 60335-1/A1) N/A Not applicable.
Page 54 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 29.1.
Page 55 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 29.3 Supplementary and reinforced insulation having adequate thickness, or a sufficient number of layers, to withstand the electrical stresses (IEC 60335-1/A1) P Compliance checked by: — - measurement, in accordance with 29.3.1, or P - an electric strength test in accordance with 29.3.2, or P - an assessment of the thermal quality of the material Not applicable.
Page 56 of 97 Report No. 236145 IEC 60335-2-40 Clause 30.2 Requirement – Test Result Parts of thermoplastic material providing supplementary or reinforced insulation, 25 °C plus the maximum temperature rise determined during clause 19, if higher; temperature (°C)......................
Page 57 of 97 Report No. 236145 IEC 60335-2-40 Clause 30.2.3.2 Requirement – Test Result Glow-wire test not carried out on small parts comply with needle-flame test of annex E or on small parts of material classified as V-0 or (IEC 60335-1/A2) No small parts.
Page 58 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 31 RESISTANCE TO RUSTING Relevant ferrous parts adequately protected against rusting — Adequately protected. Before test, coatings are scratched by means of a harden steel pin as specified (IEC 60335-2-40) P Five scratches made at least 5 mm apart and at least 5 mm from the edges (IEC 60335-2-40) P No deterioration.
Page 59 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result 5.101 Appliances supplied from the supply mains tested as specified for motor-operated appliances N/A 7.1 Battery compartment for batteries intended to be replaced by the user, marked with battery voltage and polarity of the terminals N/A 7.
Page 60 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 30.2 For parts of the appliance connected to the supply mains during the charging period, 30.2.3 applies N/A For other parts, 30.2.2 applies N/A ANNEX C (NORMATIVE) AGEING TEST ON MOTORS — C Tests, as described, carried out when doubt with regard to the temperature classification of the insulation of a motor winding E 5 Result No doubt.
Page 61 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 1.5.4 This subclause is applicable 1.6 Marking Result Items a) and b) are applicable 3.4 Approval testing 3.4.3.2 Table II is applicable as described 4.1 Visual examination and check of dimensions This subclause is applicable Verdict N/A — N/A — N/A — N/A 4.2 Electrical tests 4.2.1 This subclause is applicable N/A 4.2.5 This subclause is applicable N/A 4.2.5.
Page 62 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test 7 Marking and instructions — 7.1 Transformers for specific use marked with: — 17 Result - name, trademark or identification mark of the manufacturer or responsible vendor N/A - model or type reference N/A Overload protection of transformers and associated circuits Fail-safe transformers comply with subclause 15.5 of IEC 61558-1 22 Verdict Construction Subclauses 19.1 and 19.1.
Page 63 of 97 Report No. 236145 IEC 60335-2-40 Clause 20 Requirement – Test Result Switches for operation under no load and which can be operated only by a tool and switches operated by hand that are interlocked so that they cannot be operated under load, are not subjected to the tests N/A Subclause 17.2.2 and 17.2.5.
Page 64 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Equipment of overvoltage category III is equipment in fixed installations and for cases where the reliability and the availability of the equipment is subject to special requirements Equipment of overvoltage category II is energy consuming equipment to be supplied from the fixed installation L M Verdict N/A Overvoltage category II.
Page 65 of 97 Report No.
Page 66 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict Modifications may also be applied to class I appliances having a rated voltage exceeding 150 V, intended to be used in countries having a warm damp equable climate and that are marked WDaE, if liable to be connected to a supply mains that excludes the protective earthing conductor — 5 General conditions for the tests — 5.
Page 67 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test H.7 Information N/A Only footnotes 12) to 18) of Table 7.2, as modified, applicable N/A Controls using software N/A All the subclauses of H.11.12, as modified, except H.11.12.6 and H.11.12.6.1, applicable N/A Delete text N/A H.11.12 H.11.12.7 Result Verdict H.11.12.7.
Page 68 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict DD ANNEX DD (NORMATIVE) (IEC 60335-2-40/A1) SERVICE OPERATIONS DD.1 Generals (IEC 60335-2-40/A1) DD.2 Symbols (IEC 60335-2-40/A1) N/A DD.3 Information in manual (IEC 60335-2-40/A1 corr.1) N/A DD.4 Information on servicing (IEC 60335-2-40/A1) N/A DD.5 Repairs to sealed components (IEC 60335-2-40/A1) N/A DD.6 Repair to intrinsically safe components (IEC 60335-2-40/A1) N/A DD.
Page 69 of 97 Report No. 236145 IEC 60335-2-40 Clause Requirement – Test Result Verdict FF ANNEX FF (NORMATIVE) (IEC 60335-2-40/A1) LEAK SIMULATION TESTS FF.1 General (IEC 60335-2-40/A1) FF.2 Test methods (IEC 60335-2-40/A1 corr.1) GG ANNEX GG (NORMATIVE) (IEC 60335-2-40/A1) CHARGE LIMITS, VENTILATION REQUIREMENTS AND REQUIREMENTS FOR SECONDARY CIRCUITS GG.1 Requirements for charge limits in ventilated areas (IEC 60335-2-40/A1 Corr.1) GG.
Page 70 of 97 10.1 TABLE: Power input deviation 1) P P rated (W) P measured (W) P (%) Required P (%) Remark 220V~ 50Hz 385 360.0 -6.5 +20 Pass 230V~ 50Hz 385 370.0 -3.9 +20 Pass 240V~ 50Hz 385 390.0 +1.3 +20 Pass Input deviation of/at: 10.2 Report No. 236145 TABLE: Current deviation 1) P I rated (A) I measured (A) I (%) Required I (%) Remark 220V~ 50Hz 3.0 3.00 0.0 +20 Pass 230V~ 50Hz 3.0 2.90 -3.3 +20 Pass 240V~ 50Hz 3.0 2.98 -0.
Page 71 of 97 10.1 TABLE: Power input deviation 1) P P rated (W) P measured (W) P (%) Required P (%) Remark 220V~ 50Hz 333 308.0 -7.5 +20 Pass 230V~ 50Hz 333 318.0 -4.5 +20 Pass 240V~ 50Hz 333 338.0 +1.5 +20 Pass Input deviation of/at: 10.2 Report No. 236145 TABLE: Current deviation 1) P I rated (A) I measured (A) I (%) Required I (%) Remark 220V~ 50Hz 2.58 2.56 -0.6 +20 Pass 230V~ 50Hz 2.58 2.50 -3.1 +20 Pass 240V~ 50Hz 2.58 2.58 0.
Page 72 of 97 10.1 TABLE: Power input deviation 1) P P rated (W) P measured (W) P (%) Required P (%) Remark 220V~ 50Hz 305 278.0 -8.9 +20 Pass 230V~ 50Hz 305 288.0 -5.6 +20 Pass 240V~ 50Hz 305 308.0 +1.0 +20 Pass Input deviation of/at: 10.2 Report No. 236145 TABLE: Current deviation 1) P I rated (A) I measured (A) I (%) Required I (%) Remark 220V~ 50Hz 2.35 2.31 -1.5 +20 Pass 230V~ 50Hz 2.35 2.29 -2.6 +20 Pass 240V~ 50Hz 2.35 2.35 0.
Page 73 of 97 11.8 Report No. 236145 TABLE: Heating test, thermocouples P Test voltage (V) ....................................................... : 254,4V (=1,06 x 240V) 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 27 / 19 Outdoor (DB / WB): 35 / 24 Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 27 / 19 Outdoor (DB / WB): 35 / 24 Thermocouple locations T (°C) Max.
Page 74 of 97 11.8 Report No. 236145 TABLE: Heating test, thermocouples P Test voltage (V) ....................................................... : 254,4V (=1,06 x 240V) 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Thermocouple locations T (°C) Max.
Page 75 of 97 11.8 Report No. 236145 TABLE: Heating test, thermocouples P Test voltage (V) ....................................................... : 254,4V (=1,06 x 240V) 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 20 / 15 Outdoor (DB / WB): 7 / 6 Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 20 / 15 Outdoor (DB / WB): 7 / 6 Thermocouple locations T (°C) Max.
Page 76 of 97 13.2 Report No. 236145 P TABLE: Leakage current Heating appliances: 1,15 x rated power input ...... : - Motor-operated and combined appliances: 1,06 x rated voltage ............................................... : 254,4V (=1,06 x 240V) Leakage current between I (mA) Max. allowed I (mA) -- -- Live line to heat exchanger (Stand-by) 0.62 10.0 1) Neutral line to heat exchanger (Stand-by) 0.61 10.0 1) -- -- Live line to heat exchanger (Operating) 0.62 10.
Page 77 of 97 16.2 Report No. 236145 P TABLE: Leakage current Single phase appliances: 1,06 x rated voltage ..... : 254,4V (=1,06 x 240V) Three phase appliances 1,06 x rated voltage divided by 3: ......................................................... : - Leakage current between I (mA) Max. allowed I (mA) Lines to heat exchanger 0.90 10.0 1) Lines to metal foil of non-metallic part 0.01 0.
Page 78 of 97 19.5 Report No. 236145 P TABLE: Abnormal operation Test voltage (V)........................................................ : 240V 50Hz Ambient, t1 (°C) ........................................................ : Indoor (DB / WB): 23 / (15) Outdoor (DB / WB): 23 / (15) Ambient, t2 (°C) ........................................................ : Indoor (DB / WB): 23 / (15) Outdoor (DB / WB): 23 / (15) Thermocouple locations T (°C) Max. T (°C) Enclosure of indoor fan motor1 32.
Page 79 of 97 19.5 Report No. 236145 P TABLE: Abnormal operation Test voltage (V)........................................................ : 240V 50Hz Ambient, t1 (°C) ........................................................ : Indoor (DB / WB): 23 / (15) Outdoor (DB / WB): 23 / (15) Ambient, t2 (°C) ........................................................ : Indoor (DB / WB): 23 / (15) Outdoor (DB / WB): 23 / (15) Thermocouple locations T (°C) Max. T (°C) Enclosure of indoor fan motor1 76.
Page 80 of 97 19.7 Report No. 236145 P TABLE: Abnormal operation Test voltage (V) ....................................................... : 240V 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 39 / (29) Outdoor (DB / WB): 56 / (34) Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 39 / (29) Outdoor (DB / WB): 56 / (34) Thermocouple locations T (°C) Max. T (°C) Enclosure of indoor fan motor1 58.
Page 81 of 97 19.10 Report No. 236145 P TABLE: Abnormal operation Test voltage (V) ....................................................... : 240V 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Thermocouple locations T (°C) Max. T (°C) Enclosure of indoor fan motor1 64.
Page 82 of 97 19.10 Report No. 236145 P TABLE: Abnormal operation Test voltage (V) ....................................................... : 240V 50Hz Ambient, t1 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Ambient, t2 (°C) .........................................................: Indoor (DB / WB): 29 / 19 Outdoor (DB / WB): 46 / 24 Thermocouple locations T (°C) Max. T (°C) Enclosure of indoor fan motor1 52.
Page 83 of 97 19.11 Report No. 236145 TABLE: abnormal operation The following fault conditions are introduced: Test input (V) P 240V 50Hz (at upper rated voltage) Component Fault condition Result Short circuit Open circuit Transformer (secondary output) S-c - - Thermal link for transformer open. - Max. temp. of winding: 110°C - No deterioration of insulation. - No hazard. Electrolytic capacitor (CE101) S-c - - Fuse (F100) open. - No hazard.
Page 84 of 97 19.14 Report No. 236145 P TABLE: Abnormal operation t1 (°C) ........................................................................ : -- t2 (°C) ........................................................................ : -- Temperature T of part / at : T (°C) Required T (°C) -- -- -- -- -- -- supplementary information: See appended table 19.5, 19.7, 19.10 and 19.11. During the testing to cl. 19, no flame, no molten metal, no poisonous/ ignitable gas in hazardous amounts.
Page 85 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity1) Fan motor for indoor unit DL12840SSBF Brushless DC type, 311Vd.c. 183W Cu winding, Cl. B (Cl. 130) IEC 60335-1 IEC 60335-2-40 Checked in the appliance DL712840SSBG Brushless DC type, 311Vd.c. 183W Cu winding, Cl. B (Cl. 130) IEC 60335-1 IEC 60335-2-40 Checked in the appliance Alt. Changzhou ZWD-183Sinjun Motor Co., BA02 Ltd.
Page 86 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity1) Optional component: Package name, MDP-E075SEE3D Drain pump (optional) Shin Han ElectroMechanics Co., Ltd SDP series 12Vd.c. Max. 4.0W Brushless DC type, Cl. E (Cl. 120) IEC 60335-1 IEC 60335-2-40 Checked in the appliance DS-7405S FR-4, T1.6 IEC 60335-1 IEC 60335-2-40 Checked in the appliance Alt. KINGBOARD CO. KB-6150C FR-4, T1.
Page 87 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Varistor (VA103) Type / model Thinking Electronic TVR 14D681 Industrial Co., Ltd Technical data Standard Mark(s) of conformity1) 680V, 4500A 420Vrms T85 IEC 60335-1 IEC 60335-2-40 IEC 61051-1 IEC 61051-2/ -2-2 CECC 42200 CECC 42201 Checked in the appliance VDE Alt. Amotech Co.
Page 88 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity1) Photocoupler (PC101) Toshiba Corporation TLP181 -25 – 100C Viso= 3750Vrms IEC 60335-1 IEC 60335-2-40 EN 60747-5-2 Checked in the appliance VDE Alt. Toshiba Corporation TLP180 -25 – 100C Viso= 3750Vrms IEC 60335-1 IEC 60335-2-40 EN 60747-5-2 Checked in the appliance VDE Alt.
Page 89 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity1) Alt. Fujitsu Component FTRLimited F3AA012E 250V~, 3A, T70, 20E4 IEC 60335-1 IEC 60335-2-40 IEC 61810-1 Checked in the appliance VDE Alt. Tyco Electronics (Shenzhen) Co., Ltd. EJ00-1A4D012-F 250V~, 3A, T70, 3E4 IEC 60335-1 IEC 60335-2-40 IEC 61810-1 Checked in the appliance VDE Alt. Tyco Electronics (Shenzhen) Co., Ltd.
Page 90 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Standard Mark(s) of conformity1) DB26-00131A - 530uH - Core: EE2525 - Bobbin: Phenolic, V-0 - Winding: 2UEW - Cl. B (Cl. 130) IEC 60335-1 IEC 60335-2-40 IEC 61558-1 IEC 61558-2-16 Checked in the appliance DS-7405S FR-4, T1.6 IEC 60335-1 IEC 60335-2-40 Checked in the appliance Alt. KINGBOARD LAMINATES LTD KB-6150 FR-4, T1.6, V-0 IEC 60335-1 IEC 60335-2-40 Checked in the appliance Alt.
Page 91 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity1) INR14D621K 620V, 4500A 385Vrms T85 IEC 60335-1 IEC 60335-2-40 IEC 61051-1 IEC 61051-2/ -2-2 CECC 42200 CECC 42201 Checked in the appliance VDE Alt. Thinking Electronic TVR 14D681 Industrial Co., Ltd 680V, 4500A 420Vrms T85 IEC 60335-1 IEC 60335-2-40 IEC 61051-1 IEC 61051-2/ -2-2 CECC 42200 CECC 42201 Checked in the appliance VDE Alt.
Page 92 of 97 24.1 Report No. 236145 P TABLE: Components Object / part No. Manufacturer/ trademark Type / model Y-capacitor (Y701, Y702) TDK corporation Standard Mark(s) of conformity1) CS, CD Series 2.2nF 400V IEC 60335-1 IEC 60335-2-40 IEC 60384-14 Checked in the appliance VDE Alt. Wanming Electronics Co., Ltd. HM,HJ-Series 2.2nF 400V IEC 60335-1 IEC 60335-2-40 IEC 60384-14 Checked in the appliance VDE Alt. SamWha Capacitor Co., Ltd SC Series 2.
Page 93 of 97 28.1 Report No. 236145 P TABLE: Threaded part torque test Threaded part identification Diameter of thread (mm) Column number (I, II, or III) Applied torque (Nm) Metal screws - for interconnection cord connection on terminal block >3,6 and 4,1 (Measured: 3,9) II 1,2 Metal screws - for earthing provision >3,6 and 4,1 (Measured: 3,9) II 1,2 supplementary information: 29.1 P TABLE: Clearances Overvoltage category ......
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Page 96 of 97 29.2 Report No. 236145 TABLE: Creepage distances, basic, supplementary and reinforced insulation Working voltage (V) Creepage distance (mm) Pollution degree 1 Verdict / Remark 2 3 Material group Material group I II IIIa/IIIb I II IIIa/IIIb 50 0,2 0,6 0,8 1,1 1,4 1,6 1,8 P (min. 1,1) 50 and 125 0,3 0,7 1,0 1,4 1,8 2,0 2,2 N/A 125 and 250 0,4 1,0 1,4 2,0 2,5 2,8 3,2 P (min. 2,0) 250 and 400 0,8 1,6 2,2 3,2 4,0 4,5 5,0 P (min.
Page 97 of 97 30.1 Report No. 236145 TABLE: Ball pressure Part P Test temperature (C) Impression diameter (mm) Allowed impression diameter (mm) 75 < 1,4 2,0 X-capacitor 125 1,5 2,0 Fuse holder 125 1,6 2,0 Switching transformer bobbin 125 1,4 2,0 Choke coil bobbin 125 1,6 2,0 Relay 125 1,6 2,0 PCB 125 < 1,4 2,0 Terminal block 125 < 1,4 2,0 AC connector 125 1,5 2,0 Cord anchorage supplementary information: 30.
Page 1 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 ATTACHMENT TO TEST REPORT IEC 60335-2-40 EUROPEAN GROUP DIFFERENCES AND NATIONAL DIFFERENCES Part 2-40: Particular requirements for electrical heat pumps, air conditioners and dehumidifiers Differences according to ............... : EN 60335-2-40:2003 (incl. Corr.:2006) + A11:2004 + A12:2005 + A1:2006 + A2:2009 with EN 60335-1:2002 + A11:2004 + A1:2004 + A12:2006 + A2:2006 + A13:2008 Attachment Form No. ....................
Page 2 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause 15.1.2 Requirement – Test 16.2 Verdict Water valves containing in external hoses for No such water valves. connection of an appliance to water mains, subjected to the test as specified for IPX7 appliances (EN 60335-2-40/A2) N/A Hand-held appliance turned continuously through most unfavourable positions during test N/A Built-in appliances installed according instructions (EN 60335-2-40/A2) 15.
Page 3 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test 24.1.7 Remote operation via telecommunication network, No such remote operation. relevant standards for telecommunication interface circuitry in appliance EN 41003 and EN 60950-1:2006, Subclause 6.3 (EN 60335-1/A13) N/A 25.
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Page 5 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test 25.6 Supply cords of single-phase portable appliances having a rated current not exceeding 13 A provided with a plug according to following: - Class I appliances: Section 107-2-D1, ed.3 1998, standard sheet DK 2-1a Result – Remark No plugs.
Page 6 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for Finland ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 25.6 Plugs according to standard sheet C3b not allowed No plugs.
Page 7 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for Iceland ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 25.6 Plugs according to standard sheet C3b not allowed No plugs.
Page 8 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for Italy ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 25.6 Plugs according to standard sheet C3b not allowed No plugs.
Page 9 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for Norway — ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 22.2 Second paragraph of this subclause, dealing with single-phase, permanently connected class I appliances having heating elements, not applicable due to supply system No heating elements. N/A 25.
Page 10 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for Sweden ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 25.6 Plugs according to standard sheet C2b not allowed No plugs.
Page 11 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict National Differences / Deviations for United Kingdom ZA ANNEX ZA (NORMATIVE), SPECIAL NATIONAL CONDITIONS (EN 60335-1, EN 60335-2-40) 25.6 Plugs according to standard sheet C2b not allowed 25.8 No plugs.
Page 12 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark According to guideline 1/39 of the directive, this exclusion applies to both components and assemblies (refrigerant circuits). This applies to appliances containing vessels (e.g.
Page 13 of 13 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 1 EN 60335-1, EN 60335-2-40 Clause Requirement – Test Result – Remark Verdict The numerical designation designates the size common to all components in the piping system (EN 60335-2-40/A11) N/A If any component exceeds the limits given above, the appliance has to comply with the directive.
Page 1 of 4 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 2 ATTACHMENT TO TEST REPORT IEC 60335-2-40 National Difference of Australia (AU) in the IECEE Online Bulletin Part 2-40: Particular requirements for electrical heat pumps, air conditioners and dehumidifiers This attachment is based on the fact as following; National Difference of Australia (AU) in the IECEE Online Bulletin. (http://www.iecee.org) No.
Page 2 of 4 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 2 National Difference of Australia (AU) AS/NZS 60335.1:2002 corresponding to IEC 60335-1:2002; am1; am2 Clause Requirement – Test Result 5.2 Replace the last paragraph of NOTE 1 with the following variation: If the tests of annex H are carried out, one switch or one additional appliance is needed. 5.8.1 Replace with the following variation: Appliances for a.c. only are tested with a.c. at 50 Hz, and those for a.c. and d.c. are tested at a.c.
Page 3 of 4 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 2 National Difference of Australia (AU) AS/NZS 60335.1:2002 corresponding to IEC 60335-1:2002; am1; am2 Clause Requirement – Test Result 7.13 Rated: 220-240V~ 50Hz – a rated voltage range that includes: 230 V for single phase appliances; 400 V for polyphase appliances. Replace the requirement with the following In English. variation: Instructions and other text required by this standard shall be written in English.
Page 4 of 4 Report No.: 236145 IEC60335_2_40F – ATTACHMENT 2 National Difference of Australia (AU) AS/NZS 60335.1:2002 corresponding to IEC 60335-1:2002; am1; am2 Clause Requirement – Test 24.1 Before Note 1, insert the following variation. NOTE 201 The relevant IEC standard may be replaced with the relevant Australia/New Zealand standard where applicable. 24.1.
Page 1 of 4 IEC60335_2_40F – ATTACHMENT 3 ATTACHMENT TO TEST REPORT IEC 60335-2-40 Schematic wiring diagram/ Circuit diagram Report No.
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Page 1 of 8 IEC60335_2_40F – ATTACHMENT 4 ATTACHMENT TO TEST REPORT IEC 60335-2-40 Photos of appliance Report No.
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