RC✴✴✴MHXGA RC✴✴✴MHXEA Air to Water Heat Pump Mono Outdoor Unit installation manual imagine the possibilities Thank you for purchasing this Samsung product. To receive more complete service, please register your product at www.samsung.com/register E S F I P D DB98-34411A(2) EHS mono_RC***MHXGA_IM_E_34411A(2).
Contents Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Application examples . . . . . . . . . . . . . .
ENGLISH ffDo not attempt to repair, move, alter or reinstall the unit by unauthorized personnel, these operations may cause product damage, electric shocks and fires. ffDo not place containers with liquids or other objects on the unit. ffAll the materials used for the manufacture and packaging of the air to water heat pump are recyclable. ffThe packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with local regulations.
Product specifications Product line-up Line-up Remark Chassis Heat pump units Model name Auxiliary parts RC120MHXEA RC120MHXGA RC140MHXEA RC140MHXGA RC160MHXEA RC160MHXGA RC090MHXEA - MIM-E03A Requisite Standard models: NH200CHXEA NH300CHXEA Option Control kit Cylinder unit Accessories ffKeep supplied accessories until the installation is finished. ffHand the installation manual over to the customer after finishing installation. ffThe quantities are indicated in parentheses.
RC120MHXEA RC120MHXGA RC140MHXEA RC140MHXGA RC160MHXEA RC160MHXGA Type Unit RC090MHXEA Power source - 1P, 220~240VAC 50Hz 7°C kW 9 12.0 14.0 16.0 2°C kW 9 10.0 13.0 15.0 -15°C kW 7 12.5 12.5 12.5 COP (A7-W35) - 4.3 4.6 4.35 4.
Application examples WARNING • The application examples given below are for illustration purposes only. • When the SAMSUNG Air-to-Water Heat Pump system is used in series with another heat source (e.g. gas boiler), ensure that the return water temperature not exceed 55°C. • The unit is only to be used in a closed water system. Application in an open water circuit can lead to excessive corrosion of the water piping. • SAMSUNG can not be put responsible for incorrect or unsafe situations in the water system.
Application #2 Mono outdoor + Cylinder unit RF Receiver Wired controller Return header From city water Control Kit (provided by SAMSUNG) Room thermostat (Wireless) Hot water Supply P Radiators or convectors ENGLISH Expansion Vessel Supply header T F Room thermostat (option) (Wired) Supply header Return header Under-floor heating coils Indoor Outdoor Outdoor unit Cylinder unit 7 EHS mono_RC***MHXGA_IM_E_34411A(2).
Main components Dimensions(Overall) Heat pump for R410A. 1-Fan chassis ffRC090MHX✴ (Unit : mm) 384 330 360 620 675 528 537 998 973 940 2-Fan chassis ffRC120MHX✴/RC140MHX✴/RC160MHX✴ (Unit : mm) 360 384 330 620 1420 1395 940 8 EHS mono_RC***MHXGA_IM_E_34411A(2).
RC120MHX/RC140MHX/RC160MHX Dimensions (Water pipe) RC090MHX RC090MHX✴ RC120MHX/RC140MHX/RC160MHX RC120MHX✴/RC140MHX✴/RC160MHX✴ RC090MHX ENGLISH 513.4 513.4 151.5 244.4 151.5 244.4 (Unit : mm) 83.5 (Unit : mm) (Unit : mm) (Unit : mm) 83.5 (Unit : mm) (Unit : mm) 9 EHS mono_RC***MHXGA_IM_E_34411A(2).
Main components RC090✴ ③ ② ① NO. Name Note. ① PHE 48P ② Base heater SUS316L, 150W ③ Water fitting BSPP 1" Male 10 EHS mono_RC***MHXGA_IM_E_34411A(2).
RC120✴/RC140✴/RC160✴ ENGLISH ① ④ ⑤ ③ ② NO. Name Note. ① PHE 72P ② Base heater SUS316L, 150W ③ Water hose in Rubber hose ④ Water hose out Rubber hose ⑤ Water fitting BSPP 1" Male 11 EHS mono_RC***MHXGA_IM_E_34411A(2).
Functional diagram RC090MHX✴/RC120MHX✴/RC140MHX✴/RC160MHX✴ 4WAY v/v T/S #7 HP s/w T/S #1 S/V S/V PHE T/S #2 T/S #5 T/S #4 Comp Filter Exp.
Installing the unit Moving the outdoor unit ENGLISH ffSelect the moving route in advance. ffBe sure that moving route is safe from weight of the outdoor unit. ffDo not slant the product more than 30˚when carrying it. (do not lay the product down sideways) ffThe surface of the heat exchanger is sharp. Be carefule not to be injured while moving and installing. Moving the outdoor unit by wire rope ffFasten the outdoor unit by two 8m or longer wire ropes as shown at the figure.
Installing the unit Deciding on where to install the outdoor unit Decide the installation location regarding the following condition and obtain the user’s approval. ffThe outdoor unit must not be placed on its side or upside down, as the compressor lubrication oil will run into the cooling circuit and seriously damage the unit. ffChoose a location that is dry and sunny, but not exposed to direct sunlight or strong winds. ffDo not block any passageways or thoroughfares.
CAUTION CAUTION Do not install the outdoor unit in a snowy and cold area (low temperature and high humidity area - where the temperature is below -7°C and humidity is higher than 85%) because according to operation condition (defrost, etc.), ice may be formed in the drain route. If the ice is accumulated, it may cause critical damage to the product. ex) lakeside of cold area in winter time, seashore, alpine region and etc. ENGLISH ffDo not install the Air to Water Heat Pump in following places.
Installing the unit Space requirements for outdoor unit When installing 1 outdoor unit ❋❋ When the air outlet is towards the wall 2,000 or more 600 or more 300 or more ❋❋ The upper part of the outdoor unit and the air outlet is towards the wall 1,500 or more 600 or more ❋❋ When 3 sides of the outdoor unit are blocked by the wall 300 or more 300 or more 1,500 or more 300 or more ❋❋ When the air outlet is opposite the wall 1,500 or more 300 or more (Unit : mm) ❋❋ The upper part of the outdoor
When installing more than 1 outdoor unit ENGLISH 1500 or more (Unit : mm) 300 or more ❋❋ When the air outlet is towards the wall 300 or more 600 or more 600 or more 600 or more 600 or more 600 or more ❋❋ When front and rear side of the outdoor unit is towards the wall 1500 or more 600 or more 3000 or more 3000 or more 500 or more 300 or more 500 or more 1500 or more 300 or more ❋❋ When 3 sides of the outdoor unit are blocked by the wall 300 or more ❋❋ The upper part of the outdoor un
Installing the unit Outdoor unit installation The outdoor unit must be installed on a rigid and stable base to avoid any increase in the noise level and vibration, particularly if the outdoor unit is to be installed in a location exposed to strong winds or at a height, the unit must be fixed to an appropriate support(wall or ground). ffFix the outdoor unit with anchor bolts.
Drain work While Air-Water Heat Pump is running in heating mode, Ice can begin accumulate on the surface of condenser. To prevent Ice from growing, system go into De-frost mode and then Ice on the surface changes to water. Dropped water from condenser shall be eliminated through running drain holes to prevent Ice growing at low temperature. WARNING ≥100mm ENGLISH ffIn case there is not enough space for drainage out of the unit, additional drain works are required.
Installing the unit Selecting a location in cold climates NOTE • When operating the unit in a low outdoor ambient temperature, be sure to follow the instructions described below. ffTo prevent exposure to wind, install the unit with its suction side facing the wall. ffNever install the unit at a site where the suction side may be exposed directly to wind. ffTo prevent exposure to wind, install a baffle plate on the air discharge side of the unit.
Piping work CAUTION ENGLISH Water connections must be made in accordance with the outlook diagram delivered with the unit, respecting the water in- and outlet. If air, moisture or dust gets in the water circuit, problems may occur. Therefore, always take into account the following when connecting the water circuit: ffUse clean pipes only. ffHold the pipe end downwards when removing burrs. ffCover the pipe end when inserting it through a wall so that no dust and dirt enter.
Piping work CAUTION • Before installing/commissioning the unit, make sure to check the following points : -- The maximum water pressure of the unit is 2.8 bar static pressure. -- The operating range of water temperature is 15~55˚C at heating conditions and 5~25˚C at cooling conditions. -- The minimum required water flow for operation is 16 liters/min. At all times the required water flow-rates should remain. Otherwise, the unit can stop due to a lack of water.
Freeze protection Frost can make some damage on the hydraulic system. It is because it is installed outside house nomally. To avoid taking risks of freezing problem, special cares such as Anti-freezing fluid are required as below. Ethylene glycol concentration can vary depeding on outdoor temperature where our system is installed, fill in Ethylene glycol by mixing as below.
Piping work Unit resistance and PHE resistance by glycol concentrate The unit is composed of water pipes and PHE basically. To ensure correct operation and predict the expected performance, Flow and Resistance table can be used and Flow and Resistance characteristic is dependent on Glycol concentration.
Flow switch Flow switch is not integrated part in MONO Unit. But the installation is essential to operate MONO Unit. Flow switch is provided by Samsung control kit as a sub component. CAUTION ENGLISH • Flow switch shall be installed described by installation manual of Mono unit or Control kit. • All electric wiring works shall be implemented by manuals which Samsung provided.
Piping work Pressure relief valve MONO Unit does not have a pressure relief valve. The valve shall prevents abnomal water pressure from damaging the the system by opening at 3.0 bar. • Make certain that the discharged water out of drain pan does not affect other elements. CAUTION Filter / Strainer Installation of Filter / Strainer is mandatory for water system. The Filter or Strainer shall be located in front of inlet pipe of PHE.
Wiring CAUTION • During the unit installation make first refrigerant connections and then electrical connections. If unit is uninstalled first disconnect electrical cables, then refrigerant connections. • Connect the air conditioner to grounding system before performing the electrical connection. • When installing the unit, you shouldn't use inter connection wire. ENGLISH Two electronic cables must be connected to the outdoor unit. ffThe connection cord between indoor unit and outdoor unit.
Wiring Power Cable Specifications 1 phase Outdoor unit Rated Voltage Range Power supply Hz Volts Min Max MCA MFA RC090MHXEA 50 220-240 198 264 22.0 27.5 RC120MHXEA 50 220-240 198 264 28.0 35.0 RC140MHXEA 50 220-240 198 264 30.0 37.5 RC160MHXEA 50 220-240 198 264 32.0 40.0 ffThe power cable is not supplied with air conditioner.
3 Phase Outdoor unit Rated Voltage Range Power supply Volts Min Max MCA MFA 50 380-415 342 457 10.0 12.5 RC140MHXGA 50 380-415 342 457 11.0 13.8 RC160MHXGA 50 380-415 342 457 12.0 15.0 ffThe power cable is not supplied with air conditioner.
Wiring Between indoor unit and outdoor unit connection cable specifications(Common in use) Communication cable Home server 0.75mm², 2wires 0.75mm², 2wires ffFor Indoor Power Cable, use the grade H07RN-F or H05RN-F materials. When installing the indoor unit in a computer room or network room, use the double shielded (Tape aluminum / polyester braid + copper ) cable of FROHH2R type. 1-phase terminal block spec AC power : M5 screw Communication : M3 screw 1(L) 2(N) L 15 12 N 6.7 9.
Wiring diagram of power cable When using ELB for 1 phase and 3 phase ff1 phase L ENGLISH 1(L) 2(N) N Cable tie Power Supply Electrical component box Cable clamp MCCB Indoor power ELB Main power cable MCCB Communication cable ff3 phase 1(L) 2(N) L1(R) L2(S) L3(T) N Indoor Unit Cable tie ffThe appearance of the unit may be different from the picture depending on the model.
Wiring Wiring diagram of connection cord 1 phase 3 phase L N 1(L) 2(N) Control kit L N F2 F1 L Control kit 1(L) 2(N) L1(R) L2(S) L3(T) N N F1 F2 Cable tie Cable tie Indoor power Indoor power Communication 3 Phase 4 Wires power cable cable (AC 380V) Cable clamp Main power cable Communication cable Cable clamp NOTE F2 F1 • Lay the electrical wiring so that the front cover does not rise up when doing wiring work and attach the front cover securely.
d1 16 (0.02) 25 (0.03) 35 (0.05) 50 (0.07) 70 (0.10) 8 (3/16) 8 (3/16) 8 (3/16) 8 (3/16) 8 (3/16) 22 (7/8) 24 (1) 16 (10/16) ±0.2 (±0.007) 12 (1/2) 16.5 (10/16) 16 (10/16) 22 (7/8) ±0.3 (±0.011) ±0.3 (±0.011) 9 (3/8) 11.5 (7/16) 13.3 (1/2) +0.3 (+0.011) -0.2 (-0.007) +0.5 (+0.019) -0.2 (-0.007) +0.5 (+0.019) -0.2 (-0.007) 5.8 (1/4) 7.7 (5/16) 9.4 (3/8) Allowance [mm(inch)] ±0.2 (±0.007) ±0.2 ±0.2 (±0.007) (±0.007) ±0.2 (±0.007) ±0.2 (±0.007) Min. [mm(inch)] 6 (1/4) 7.
Testing operations 1. Check the power supply between the outdoor unit and the auxiliary circuit breaker. • 1 phase power supply : L, N • 3 phases power supply : R,S,T,N 2. Check the CONTROL KIT 1) Check that you have connected the power and communication cables correctly. (If the power cable and communication cables one mixed up or connected incorrectly, the PCB will be damaged.) 2) Check the temp. sensor, drain pump/hose, and display are connected correctly. 3.
Number of press 12 Segment 1 Total indoor heat exchanger capacity C Protection control Segment 2 Segment 3 Segment 4 Units Two digits One digit First decimal D 0 : air conditioning 1 : heating Protection control 0 : no protection control 1 : freezing 2 : non-stop defrosting 3 : over-load 4 : discharge kW Frequency state 0 : Normal 1 : Hold 2 : Down 3 : Up_limit 4 : Down_limit E Two digit One digit First decimal °C set - F Three digits Two digits One digit long-1 Temperature of He
Trouble shooting WARNING • Incorrect handling of thermostat, safety valve or other valves may lead to tank rupture. When servicing the unit follow instructions carefully: • Always turn off main power supply when water supply is being shut off. • Test the free operation of the safety valve regularly by opening the valve ensuring the water flows freely. • Electrical connection and all servicing of the electrical components should only be carried out by an authorized electrician.
Display Explanation DC LINK over/low voltage error 467 [Inverter] Compressor rotation error 468 [Inverter] Current sensor error 469 [Inverter] DC LINK voltage sensor error 470 EEPROM read/write error 471 [Inverter] OTP error 474 IPM(IGBT Module) or PFCM temperature sensor Error 475 OUTDOOR UNIT fan2 error 484 PFC Overload Error 485 Input current sensor error 500 IPM is overheated 554 Gas leak error 601 Communication error between the CONTROL KIT and wired remote controller 602 Wir
Maintenance Listed checks and inspections shall be implemented regularly so that the unit can operate as design intention in production site. Always switch off the unit and remove power cable from the electric source before carrying out any maintenance or repair works. Mentioned actions shall be carried out at least once a year by qualified personnel. 1. Water pressure • Check if the water pressure is above 0.3 bar. If necessary, supplement water. 2.
Adding refrigerant The Heat Pump unit is provided to users with basic amounts of refrigerants as initial setting values. While using the unit or doing refrigerant piping works, there can be some loss of refrigerants compared to initial amounts. To run the units properly, keep the amount of refrigerant which SAMSUNG designated. Procedures as below is describing how to adding the amount of refrigerant. • R410A Shall be added as liquid phase. • Adding and recharging works shall be by Service valves.
Cylinder unit Safety information (Before installing a cylinder unit, please read this manual thoroughly to ensure that you know how to safely and efficiently install a new appliance.) WARNING • If you don’t follow the safety precautions, you may get the risk of serious wound or death. ffThe installation must be done by the manufacturer or its service agent or a qualified person in order to avoid a hazard.
General information CAUTION ENGLISH ffSAMSUNG Eco Heating system with cylinder unit is designed to withstand SAMSUNG durability and reliability requirements. We cannot guarantee neither good operation nor reliability of total system with other brand tanks. ffThe piping, valves and system configuration of cylinder unit should be followed a relevant local or national regulations. ffA pressure relief valve in accordance with an opening pressure of max. 0.9MPa should be connected.
Cylinder unit Main components ⑥ ④ ⑤ ③ ⑦ ① ② Installed Packaged No. Part Qty 1 Water pump 2 2 2 Way valve 3 3 Control kit 1 4 Wired Remote Controller 1 5 RF Receiver 1 6 Air vent 1 7 Relief valve 1 - Expansion Tank 1 - Wireless Thermostat 1 - Flow Switch (16 lpm) 1 42 EHS mono_RC***MHXGA_IM_E_34411A(2).
Water tank specifications Detailed information for the DHW Tank are described in the following table. Description Volume capacity Capacity Electric element Heating coil Insulation Standard NH200CHXEA ℓ NH300CHXEA AISI 444 / DIN 1.4521 198 287 kW 2.6 Material - INCOLOY 825 Voltage V/Hz 1P, 230~, 50 - Duplex LDX 2101 Material quality Heating Area Material quality Thickness ENGLISH Pressure vessel Material quality Unit m2 0.
Cylinder unit Space requirements Positions of water inlet and outlet pipe are affected by the layout of cylinder unit. The layout of pipes and other components except cylinder unit are the responsibility of installers. The cylinder unit must be laid out in accordance with the illustrations as below to prevent any water leakage and malfunction. ffObserve the clearances and dimensions as seen below during installing the water tank. NOTE • The installation space mentioned above is minimum suggested clearance.
Wiring diagram CAUTION • Turn on the cylinder unit and outdoor unit after completing electric wiring works. • Do not disassemble the wirings out of the unit while the unit is operating. • Circuit breaker shall be installed for safety and maintenance . 40.4 ENGLISH ffMake sure of an earthing. -- Do not connect the earth wire to the gas pipe, water pipe, lighting rod or telephone wire. If earthing is incomplete, electric shock or fire may occur. Wiring diagram 66T 1 1 4 4 2 Date code Cal lot No.
Cylinder unit Switch box layout Control Kit 46 EHS mono_RC***MHXGA_IM_E_34411A(2).
Electrical connections Procedure WARNING ENGLISH • Switch off the power supply before making any connections. • Use a thermal grease in temp. sensor pocket after installing electric connections. • It is of great importance that the heater is filled with water before the electricity is hooked up, or else- the warranty is not valid. If the heater is installed and not used, it must be flushed with water once a week.
EHS mono_RC***MHXGA_IM_E_34411A(2).