Service manual

ManualsBrandsSharp ManualsDomestic AppliancesR-342D

Models 340/341/342

Slush Freezers

Service Manual

028764-S

11/10/08

Summary of content (67 pages)

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Models 340/341/342 Slush Freezers Service Manual 028764- S 11/10/08
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Table of Contents Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Model 340 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Model 341 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents -- Page 2 342 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 342 Panel Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Control A. X52469--27 -- Model 340 (208--230/60/1 Bristol) Control A. X52469--12 -- Model 340 (115/60/1 Tecumseh) . .
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Section 1: Introduction Models 340/341/342 S Safety S Specifications S Running Specifications S General Installation Instructions S Environmental Notices 1 Introduction
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S Safety _________________________________ We at Taylor are committed to manufacturing safe operating and serviceable equipment. The many built--in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike. S This manual is intended exclusively for Taylor authorized service personnel. DO NOT attempt to run the equipment unless you have been properly trained to do so.
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This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of the Operator Manual for the proper procedure to clean this unit.
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Model 340 Specifications Freezing Cylinder Air Cooled One, 7 quart (6.6 liter) capacity. Clearance: 6” (152 mm) around both sides. It is recommended to install a skirt to one side of the unit and place the back of the unit against a wall. Mix Hopper One, 20 quart (18.9 liter) capacity. Water Cooled Beater Motor Water inlet and drain connections under side of base 3/8” FPT. One, .25 hp. motor. Dimensions Refrigeration Unit Width: 18--7/16” (468 mm) Refrigerant 404A.
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Model 341 Specifications Freezing Cylinder Air Cooled One, 7 quart (6.6 liter) capacity. Clearance: 3” (76 mm) around all sides. A deflector has been added to the underside. Mix Hopper One, 20 qt. (18.9 liter) capacity. Water Cooled Beater Motor Water inlet and drain connections under side of base 3/8” FPT. One, .25 hp. motor. Dimensions Refrigeration Unit Width: 18--7/16” (468 mm) One, approximately 7,500 btu/hr compressor. Depth: 30” (762 mm) Refrigerant 404A.
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Model 342 Specifications Freezing Cylinder Air Cooled Two, 7 quart (6.6 liter) capacity. Clearance: Minimum 3” (76 mm) around all sides. A deflector is provided to prevent recirculation of warm air. Mix Hopper Two, 20 quart (18.9 liter) capacity. Water Cooled Beater Motor Water inlet and drain connections under side of base 1/2” FPT. Two, .25 hp. motor. Refrigeration Unit Dimensions Two, approximately 7,500 btu/hr compressors.
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Running Specifications Expansion Valve Setting Ambient Temperature Normal Operating Head Pressures R404A 340--12: 38 -- 39 PSI (262 -- 268 kPa.) 340--27, 341 & 342: 35 -- 36 PSI (241 -- 248 kPa.) Low Side Pressure Low side pressure = expansion valve setting. To adjust the low side pressure, place the gauge on the low side suction port at the compressor.
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General Installation Instructions The following are general installation instructions. For complete installation details, please see the check out card. Uncrate the machine. Inspect the unit for damage. Report any damage to the Taylor factory immediately. This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size. Site Preparation Review the area the unit is to be installed in before uncrating the unit.
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Note: This unit is provided with an equipotential grounding lug that is to be properly attached to either the rear of the frame or the under side of the base pan near the entry hole for incoming power, by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame, as well as on the diagram. THIS UNIT HAS MANY SHARP EDGES THAT CAN CAUSE SEVERE INJURIES.
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Beater Rotation A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration. Beater rotation must be clockwise as viewed looking into the freezing cylinder. The following repairs must be performed by an authorized Taylor Service Technician. Refrigerant Disconnect all power to the unit. Failure to follow this instruction may result in electrocution.
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Compressor Warranty Disclaimer Environmental Notices _________________________________ The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed; thus seeking their way into the service industry.
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Notes: Introduction 12 Models 340/341/342
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Section 2: Systems and Controls Models 340/341/342 S Refrigeration System S Torque Control 13 Systems and Controls
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Refrigeration System Systems and Controls 14 Models 340/341/342
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Torque Control Function/Operation To product a hard slush, the beater, torque arm, torque rotor and adjustment spring will have to changed. The adjustment spring is stronger, therefore, the torque arm has to work harder to trip the microswitch. The thickness (and indirectly the temperature) of the slush is controlled by a sensing device called the Torque Switch. The refrigeration system is brought on and off by a microswitch.
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Component Replacement If the timer, microswitch, toggle switch or solenoid is faulty, simply replace by: Note: DO NOT attempt any repairs unless the MAIN POWER SUPPLY TO THE FREEZER HAS BEEN DISCONNECTED. Failure to follow this instruction may result in electrocution. Note: DO NOT attempt any repairs unless the MAIN POWER SUPPLY TO THE FREEZER HAS BEEN DISCONNECTED. Failure to follow this instruction may result in electrocution. Step 1 Remove the front switch cover assembly.
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Section 3: Troubleshooting Models 340/341/342 S General Troubleshooting Guide S Troubleshooting Torque Components 17 Troubleshooting
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General Troubleshooting Guide PROBLEM 1. 2. 3. 4. No product is being dispensed with the draw valve opened. The product is too thin. The product is too stiff. The walls of the freezing cylinder are scored. Troubleshooting PROBABLE CAUSE REMEDY a. Improper mixing of product. a. Carefully follow the directions for mixing the product. b. There is a mix low condition. b. Add mix to the mix hopper. c. The torque arm is not installed. c. Install the torque arm. d.
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PROBLEM 5. REMEDY a. There is lubrication on the square end of the drive shaft. a. Remove lubrication from the square end of the drive shaft. b. The corners of the drive shaft and/or drive coupling are bent. b. Replace the drive shaft and/or drive coupling. a. There is improper or inadequate lubrication on the drive shaft o-ring or seal. a. Use an approved food grade lubricant (Example: Taylor Lube) and follow the lubrication procedures. b. Bad or missing o-ring or seal on drive shaft. b.
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Troubleshooting Torque Components C. If incorrectly sized, damaged or improperly lubricated o-rings are used, the rotor, door, torque arm, torque rotor and torque lever may be damaged. D. If the torque arm is missing, the product will freeze and the pulley belt will begin slipping. The beater reset will then deactivate freezer operation. In addition, torque components may be damaged. A.
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Section 4: Parts Models 340/341/342 S Part Warranty Explanation S Operator Parts Identification S Exploded Views S Complete Parts List S Wiring Diagrams 21 Parts
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Warranty Explanation Class 103 Parts: The warranty for new equipment parts is one year from the original date of unit installation, with a replacement parts warranty of three months. Class 212 Parts: The warranty for new equipment parts is two years from the original date of unit installation, with a replacement parts warranty of twelve months.
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Notes: Models 340/341/342 23 Parts
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340 Exploded View 081009 Parts 24 Models 340/341/342
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Model 340 Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 SHELL A.-INSULATED X39936-SP1 26 WASHER-5/16 USS FLAT CR3 000651 1a BEARING-REAR SHELL 032511 27 SCREW-5/16-18X1-3/4 019691 1b WASHER-BEARING LOCK 012864 28 051958- 1c NUT-BRASS BEARING 028991 COMPRESSOR RS80C1E-CAV-224 1d GUIDE-DRIP SEAL 028992 29 SWITCH-PRESSURE 405 PSI 052663 2 GEAR A.*REDUCER 4.
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340 Panel Identification 081009 Parts 26 Models 340/341/342
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Model 340 Panel Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 LOUVER-SIDE-TOP 051192 10 TRIM-FRONT 050913 2 HOOD 021222 11 TRAY-DRIP 14-7/8L X 5-1/8 013690 3 COVER A.-HOPPER-STD X38458-SER 12 022763 3a KNOB-MIX COVER 025429 SHIELD-SPLASH 15”L X 5-13/32 4 GASKET-HOPPER CVR-20 QT 038375 13 PAN-DRIP 19-1/2 LONG 035034 5 PANEL-REAR 047008 14 PANEL A.
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341 Exploded View 081009 Parts 28 Models 340/341/342
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Model 341 Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 SHELL A.-INSULATED X39936-SP1 24 NUT-5/16-18 WHIZ FLANGE 017327 1a BEARING-REAR SHELL 032511 25 BOX A.-CAP&RELAY X52636- 1b WASHER-BEARING LOCK 012864 26 COVER-CAP & RELAY BOX 030315 1c NUT-BRASS BEARING 028991 27 ADAPTOR A.-CASTER X18915 1d GUIDE-DRIP SEAL 028992 28 018794 2 GEAR A.*REDUCER 4.
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1 Panel Identification 081009 Parts 30 Models 340/341/342
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Model 341 Panel Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PANEL-UPPER SIDE-R & L 024576 11 ANGLE-PANEL-LEFT 013829 2 COVER A.-HOPPER-STD X38458-SER 12 TRAY-DRIP 14-7/8L X 5-1/8 SG 013690 2a KNOB-MIX COVER 025429 13 022763 3 GASKET-HOPPER CVR-20 QT 038375 SHIELD-SPLASH 15” L X 5-13/32 4 PANEL-REAR 013637 14 PANEL A.-FRONT X46881 5 HOOD 023285 15 PAN-DRIP 19-1/2 LONG 035034 16 PANEL A.
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342 Exploded View 081009 Parts 32 Models 340/341/342
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Model 342 Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 SHELL A.-INSULATED X39936-SP1 23 SLEEVE-MOUNTING-COMP. 039924 1a BEARING-REAR SHELL 032511 24 NUT-5/16-18 WHIZ FLANGE 017327 1b WASHER-BEARING LOCK 012864 26 VALVE-EXP-AUTO-1/4SX1/4 046365 1c NUT-BRASS BEARING 028991 25 051958- 1d GUIDE-DRIP SEAL 028992 COMPRESSOR RS80C1E-CAV-224 2 GEAR A.*REDUCER 4.92:1 015985-SER 27 CONTROL A. RIGHT (SEE PG.
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342 Panel Identification 081009 Parts 34 Models 340/341/342
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Model 342 Panel Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 LOUVER-SIDE-TOP 051191 12 SCREW-1/4-20X3/8 RHM-SS 011694 2 BUSHING-PANEL 013289 13 ANGLE-PANEL-RIGHT 013828 3 COVER A.-HOPPER X38458-SER 14 PANEL-SERVICE 024439-SP1 3a KNOB-MIX COVER 025429 15 ANGLE-PANEL-LEFT 013829 4 TRIM-REAR CORNER-LEFT 013761 16 PANEL A.
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Beater Door Assembly ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 DOOR A.-PARTIAL X39248-SER 11 BEARING-FRONT 013116 2 HANDLE A.-DRAW-SLUSH BLK X47384 12 BEATER A.-7 QT-1 PIN X46233 3 VALVE-DRAW 047734 13 CLIP-SCRAPER BLADE*8.75 046238 4 PIN A.-VALVE HANDLE X25929 14 TORQUE ARM 014500 5 O-RING-1 OD x .139 W 032504 15 SHAFT-BEATER 035418 6 BUSTER-ICE 047735 16 SEAL-DRIVE SHAFT 032560 7 O-RING-.291 ID x .080 W 018550 17 O-RING-7/8 OD x .
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Control A. X52469--27 -- Model 340 (208-- 230/60/1 Bristol) Control A. X52469--12 -- Model 340 (115/60/1 Tecumseh) ITEM DESCRIPTION PART NO. CAPACITOR-RUN- 4UF-440V (230 VOLT) FAN 051785 CAPACITOR-RUN- 7.5UF-370V (115 VOLT) FAN 034749 2 STRAP-CAPACITOR 041350 3 BOX-CONTROL 049041 4 CONTROL-MIX LEVEL 031799- 5 SCREW-8X1/4 SL HEX HD B 009894 6 RELAY-3 POLE-20A-208/240 012725- 7 LUG-GROUND. 260 W/ SCREW 020928 1 Models 340/341/342 ITEM PART NO.
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Control A. X49284 -- Models 341 & 342 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
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Control A. X49284SP -- Model 342 (Left Side) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
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Box A.--Cap & Relay X48892--27E ITEM DESCRIPTION 1 RELAY--START--COMPRESSOR 047067 7 COVER--CAP.RELAY BOX 030315 2 SCREW--8--32X1/4 SLTD 000953 8 SCREW--10X3/8 SLOTTED HEX 015582 3 WASHER--#8 EXTERNAL TOOTH 000964 9 LABEL--WIRING SINGLE PHASE 036880--2 4 SLEEVE--WIRE 7/16 ID 020919--20 10 CAPACITOR--RUN 30UF/370V 038487 5 CONNECTOR--BX 3/8 STR--2 014569 11 CAPACITOR--START 161--193UF/25 031790 6 SLEEVE--WIRE 7/16 ID 020919--15 12 STRAP--CAPACITOR 5--5/8 IN.
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Box A.--Cap & Relay X50292--12 ITEM DESCRIPTION PART NO. 1 SCREW--8--32X1/4 SLTD ROUND 000953 2 WASHER--#8 EXTERNAL TOOTH 000964 3 RELAY--START--COMPRESSOR 047609 4 CONNECTOR--BX 3/8 STR--2 014569 5 SLEEVE--WIRE 7/16 ID 020919--20 6 CONNECTOR--BX 3/8 90 DEG 001793 Models 340/341/342 41 - Model 340 (115/60/1 Tecumseh) ITEM DESCRIPTION PART NO. 7 SCREW--10X3/8 SLOTTED HEX 015582 8 COVER--CAP.
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Box A.--Cap & Relay X49151--27E ITEM DESCRIPTION 1 RELAY--START--COMPRESSOR 047067 7 SLEEVE--WIRE 7/16 ID 020919--24 2 SCREW--8--32X1/4 SLTD ROUND 000953 8 COVER--CAP.RELAY BOX 030315 3 WASHER--#8 EXTERNAL TOOTH LOCK 000964 9 SCREW--10X3/8 SLOTTED HEX 015582 10 LABEL--WIRING SINGLE PHASE 036880--2 4 SLEEVE--WIRE .
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Box A.--Cap & Relay X52588--27 ITEM DESCRIPTION PART NO. - Model 342 (208-- 230/60/1) ITEM DESCRIPTION PART NO. 1 RELAY-START-COMPRESSOR 051957-27 7 BOX-CAPACITOR RELAY 030183 2 SCREW-10 X 3/8 TYPE B-HEX 015582 8 CAPACITOR-RUN- 20UF/440V 012906 3 CONNECTOR-BX 3/8 STR 001791 9 CAPACITOR-START-189-227UF 033044-1 4 GREENFIELD-3/8 020495-12 STRAP-CAPACITOR 7-11/32 037890 5 CONNECTOR-BX 3/8 90D 001793 * COVER-CAP.
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Blower Assembly X53725--27 -- Model 341 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
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Blower Assembly X47833--12 ITEM DESCRIPTION PART NO. 1 HOUSING-BLOWER W/FAN 058739 2 SCREEN-BLOWER 030158 3 MOTOR-BLOWER-208/230V (230 VOLT) 046536-27 4 BRACKET-CAPACITOR 031205 Models 340/341/342 - Model 342 (115/60/1) ITEM 5 6 45 DESCRIPTION PART NO.
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Blower Assembly X53478 ITEM DESCRIPTION PART NO. 1 HOUSING-BLOWER-4 POLE 053727 2 MOTOR-BLOWER FAN HIGH OUTPUT 053480-27 3 BOOT-CAPACITOR INSULATING 031314 4 CAPACITOR-RUN- 10 UF/370V 033047 Parts - Model 342 (208-- 230/60/1) ITEM 46 DESCRIPTION PART NO.
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Switch A.--Torque X29601--SER -- Models 340, 341 & 342 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 SCREW-SHOULDER 3/8 X 5/8 037361 *8 SPRING-TORQUE *GREEN* 014497 2 BUSHING 037904 *9 SCREW-ADJUSTMENT 014498 3 BRACKET-CONTROL 052610 *10 KNOB-ADJUSTMENT 014499 4 NUT-1/4-20 MF LOCK 017523 *11 HUB A.
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Parts List ACCUMULATOR-COPPER 2”DIA 10”LG ADAPTOR A.-CASTER ARM A.-ANTICIPATOR MECHANICAL ARM-TORQUE BEARING-FRONT BEARING-GUIDE BEARING-REAR SHELL *PLASTIC* +GUIDE-DRIP SEAL +NUT-BRASS BEARING +O-RING-1-1/16 OD X .070 WALL +WASHER-BEARING LOCK BEATER A.-7QT-1 PIN-SUPPORT + BLADE-SCRAPER-PLASTIC 9-13/16L CLIP-SCRAPER BLADE BELT-V-4L460 BELT-V-4L400 BELT-V-4L430 BLOCK-TERMINAL 2P BLOCK-TERMINAL 2 POLE 115V BLOWER A. MOTOR-BLOWER FAN 230V HOUSING A.-W/WHEEL BLOWER A.
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+ Available Separately Models 340/341/342 49 Parts List 013073 023316 013071 018794 051958012906 033044-1 051957-27 048727- 023606 031790 048765 023606 033044-1 049656 050301-12 027087 047608 047609 046558 048233 031799X38458-SER 038375 025429 019029 021872 +CAPACITOR-RUN 20UF/440V +CAPACITOR-START 189-227UF/330V +RELAY-COMPRESSOR-START COMPRESSOR L61B562BBCB - BRISTOL +CAPACITOR-RUN- 20UF/370V +CAPACITOR-START-161-193UF/250V +RELAY-START-COMPRESSOR +CAPACITOR-RUN- 20UF/370V +CAPACITOR-START-189-227
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+ Available Separately Parts List 50 Models 340/341/342 048359 038374 047912 048345 052720-27 049359 X39248-SER 047735 014030 X25124 X25929 047734 032504 048901 015985 023843 X47190 X28698 021222 023285 023263 027815 X39969 013116 014496 014030 018550 032504 025307 032560 048260-WHT 014499 KIT A.-TUNE UP*SLUSH* BEARING-FRONT BEARING-GUIDE GASKET-DOOR 5.109”ID X 5.630OD O-RING-.291 ID X .080W O-RING-1”OD X .139W O-RING-7/8 OD X .
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+ Available Separately Models 340/341/342 51 Parts List 014498 032749 014502 051433 013458 047141- 023056013631 017471 047518 028764-M 014477041401-12 038641 034749 047279 041401-27 038641 019624 047279 051744-27 051785 047279 029880 023348 013163 035034 027503 X46881 X25807 X44853 LIGHT-INDICATOR-RED-RECT. LOUVER-SIDE LOUVER-SIDE LUBRICANT-TAYLOR 4 OZ. MAN-OPER 340/341/342 MOTOR-1/4 HP MOTOR-FAN 120 W 115V 60HZ +BRACKET-FAN +CAPACITOR-RUN-7.
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071017 + Available Separately Parts List 52 Models 340/341/342 PANEL A.-SIDE PANEL A.-SIDE LOWER PANEL-REAR PANEL-REAR *390*340*490* PANEL-REAR PANEL-SERVICE *341* PANEL-SERVICE *342* PANEL-SIDE *390*340*490*LEFT PANEL-SIDE *390*340*490*RIGHT PANEL-SIDE *5472 HT* UPPER PANEL-UPPER SIDE *410-15* PANEL-UPPER SIDE LEFT PANEL-UPPER SIDE RIGHT PLATE-DEC-340-341 PLATE-DEC-TWIN PLUG-DRIP TRAY HOLE PROBE A.
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+ Available Separately Models 340/341/342 53 Parts List SWITCH-TOGGLE-DPDT*ON-OFF-ON TIMER-DELAY ON MAKE-10 MIN TORQUE A. *340-1-2-3-50-1-450* +O-RING-.291 ID X .
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+ Available Separately Parts List 54 Models 340/341/342 007994 007530 009387 024156 051958023606 051960 051957-40 048727027087 031790 048766 049359-40 047178-34 016190 +CAPACITOR-RUN - 20UF/370V +CAPACITOR-START-64-77UF/250 +RELAY-START-COMPRESSOR COMPRESSOR L61B562BBKB (BRISTOL) +CAPACITOR-RUN- 15UF/370V +CAPACITOR-START-161-193UF/250V +RELAY-START-COMPRESSOR DIAGRAM-WIRING *340-341-342* MOTOR-FAN 100W 220-240V 50HZ PULLEY-AK27-1/2 047062 012796038777 048287 049309 022505 R50200 012768016289 X25900 X
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+ Available Separately Models 340/341/342 55 Parts List PART NUMBER ARM A.-ANTICIPATOR BEATER ASSEMBLY +BLADE-SCRAPER +CLIP-SCRAPER BLADE BELT-V-4L410 DIAGRAM-WIRING DIAGRAM-WIRING HUB A.-ARM MOTOR-1/2 HP PANEL A.-SIDE LEFT PANEL-SERVICE PULLEY-AK64-5/8 PULLEY-AK34-5/8 SHELL A.-INSULATED STARTER-1 PHASE 2 TO 3.3 AMP SWITCH-LEVER SPDT - 20A SWITCH-TOGGLE 3PDT TIMER A.
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Models 340/341 049359 Rev.
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Model 341 049359--33 Rev.
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Model 340/341 049359--40 Rev.
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Model 341 049359--58 Rev.
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Model 342 052720--27 Rev.
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Model 342 052720--33 Rev.
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Model 342 052720--40 Rev.
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Model 342 052720--58 Rev.