MODEL W1831 ® SHOP FOX OSCILLATING SPINDLE SANDER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 6/15) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL. REVISED JUNE, 2015 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
SAFETY................................................6 Standard Machinery Safety Instructions....... 6 Additional Safety for Sanders................... 8 SERVICE............................................. 20 General........................................... 20 Changing Motor Brushes........................ 20 Belt Replacement............................... 22 Troubleshooting.................................. 26 Wiring Diagram.................................. 27 PARTS...................................
INTRODUCTION Model W1831 (For Machines Mfd. Since 6/15) INTRODUCTION Contact Info Manual Accuracy We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us. We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instructions, specifications, drawings, and photographs contained inside.
INTRODUCTION Model W1831 (For Machines Mfd. Since 6/15) MODEL W1831 SHOP FOX OSCILLATING SPINDLE SANDER ® Product Dimensions Weight........................................................................................................... 30 lbs. Width (side-to-side) x Depth (front-to-back) x Height............................ 15-9/16 x 14-1/8 x 17 in. Footprint (Length x Width)......................................................................... 15-1/2 x 14 in. Shipping Dimensions Type............
INTRODUCTION Model W1831 (For Machines Mfd. Since 6/15) Spindle Sander Info Sanding Drum Diameters............................................................ 3/4, 1, 1-1/2, 2, 3 in. Sanding Drum Length................................................................................ 4-1/2 in. Spindle Speed........................................................................................ 2000 RPM Spindle Oscillation......................................................................................
INTRODUCTION Model W1831 (For Machines Mfd. Since 6/15) Controls and Features Spindle Drum and Sanding Sleeve Spindle Hex Nut Table Insert Spindle Washer Table Sander Body Dust Port Drums and Sanding Sleeves Power Cord Table Inserts ON/OFF Paddle Switch w/Disabling Key Figure 1. Machine identification. For Your Own Safety Read This Manual Before Operating Spindle Sander a) Wear eye protection. b) Support workpiece on worktable. c) Minimize pinch hazards.
Model W1831 (For Machines Mfd. Since 6/15) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper.
Model W1831 (For Machines Mfd. Since 6/15) FORCING.MACHINERY..Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER.STAND.ON.MACHINE..Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. HAZARDOUS.DUST..Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage.
Model W1831 (For Machines Mfd. Since 6/15) SAFETY Additional Safety for Sanders FEED RATE. Never jam a workpiece against the sanding surface. This can cause the workpiece to kick back or damage the machine. Firmly hold the workpiece and ease it against the spindle using light pressure. DUST COLLECTION. Never operate the sander without an adequate dust collection system in place and running. Proper dust collection reduces dust in the work area, which decreases the risk of long-term respiratory damage.
Model W1831 (For Machines Mfd. Since 6/15) ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power. The machine must be properly set up before it is safe to operate.
Model W1831 (For Machines Mfd. Since 6/15) Polarized Plug ELECTRICAL To reduce the risk of electric shock, this machine has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, turn it 180 degrees and try again. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. The machine must be properly set up before it is safe to operate.
Model W1831 (For Machines Mfd. Since 6/15) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1831. Lay the components out to inventory them. Qty Box Inventory (Figure 3) A. Spindle Sander Assembly..................................1 B.
Model W1831 (For Machines Mfd. Since 6/15) SETUP Machine Placement • Floor Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Machine Type.
Model W1831 (For Machines Mfd. Since 6/15) Bench Mounting The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. The strongest mounting option is a "Through Mount" (see Figure 5) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.
Model W1831 (For Machines Mfd. Since 6/15) Assembly Place the spindle hex nut, table inserts, sanding drums and sleeves, and spindle washers in the appropriate sized accessory slots beneath the table. Note: A sanding drum does not need to be installed until after the test run. Table Inserts Sanding Drums and Sleeves SETUP Figure 7. Table inserts, drums, and sleeves placed on sander base. Dust Collection Recommended CFM at Dust Port:.................
Model W1831 (For Machines Mfd. Since 6/15) Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready to operate. Note: You do not need to install a drum to perform the test run. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.
Model W1831 (For Machines Mfd. Since 6/15) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
Model W1831 (For Machines Mfd. Since 6/15) Sanding Drum/Sleeve Installation To ensure the workpiece is supported during sanding operations, use the table insert that matches the corresponding drum and sleeve (see Figure 11). It is important to keep the gap between the table insert and drum as small as possible to reduce the risk of a pinch hazard. To install or replace a sanding drum/sleeve, do these steps: DISCONNECT SANDER FROM POWER. 2.
Model W1831 (For Machines Mfd. Since 6/15) ACCESSORIES Sander Accessories The following Sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
Model W1831 (For Machines Mfd. Since 6/15) MAINTENANCE Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Before Each Use • • • Inspect the sanding drums and sleeves for wear or damage. Check for worn or damaged wires. Check for any other unsafe condition that could hamper operation of this machine or cause potential injury. After Each Use • • • Turn the sander OFF.
Model W1831 (For Machines Mfd. Since 6/15) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Changing Motor Brushes This sander has a permanent magnet motor that uses carbon brushes for operation.
Model W1831 (For Machines Mfd. Since 6/15) Tool Required: Qty Screwdriver Phillips #2..........................................1 Motor Brushes To change motor brushes, do these steps: 1. DISCONNECT SANDER FROM POWER. 2. Turn machine on its side, and remove the screws securing the base plate, then remove the base plate to allow access to the motor. 3. Disconnect the wire attached to the motor brush assembly. 4.
Model W1831 (For Machines Mfd. Since 6/15) Belt Replacement The following procedure details removal and replacement of the timing belts. Refer to the parts breakdown and list to aid in proper identification of parts referenced in the procedure. Tools Required: Qty Screwdriver Phillips #2..........................................1 Snap Ring Pliers..................................................1 To replace the timing belt, do these steps: Bottom Plate 1. DISCONNECT SANDER FROM POWER! 2.
Model W1831 (For Machines Mfd. Since 6/15) 8. 9. Remove four M4 x 20 tap screws (#41) that secure bearing cover (#42), then remove cover (see Figure 20). Spring Bearing Cover Remove bearing sleeve (#48) and compression spring (#49). Sleeve Figure 20. Bearing cover removed. 10. Remove 17mm external retaining ring (#50) and spindle washer (#51) from spindle (#55), as shown in Figure 21. Spindle Washer Spindle External Retaining Ring Figure 21.
Model W1831 (For Machines Mfd. Since 6/15) 13. Make sure bearing sleeve (#58) shown in Figure 23 behind differential gear (#57) stays in place. 14. Remove 1⁄4" timing belt (see Figure 23). 15. Install new ⁄4" timing belt (#14) onto differential gear (#57). 1 Differential Gear Bearing Sleeve 1 ⁄4" Timing Belt Figure 23. Location of bearing sleeve, with differential gear and 1⁄4" timing belt removed. 16.
Model W1831 (For Machines Mfd. Since 6/15) 22. Install spindle washer (#51) and retaining ring (#50), as shown in Figure 26. Spindle Washer Retaining Ring Figure 26. Spindle washer and retaining ring installed. 23. Install compression spring (#49), ensuring hooked end is locked into driver gear (#54) shoulder, as shown in Figure 27. Compression Spring Hooked End 24. Install bearing sleeve (#48) into compression spring (#49). 25. Install bearing cover (#42). Figure 27.
Model W1831 (For Machines Mfd. Since 6/15) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you. PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. 1.
Model W1831 (For Machines Mfd. Since 6/15) Wiring Diagram W1831 Wiring Diagram Touching electrified parts will result Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service personnel should do any required electrical work on this machine. in personal injury including but not limited to severe burns, electrocution, or death.
Model W1831 (For Machines Mfd.
Model W1831 (For Machines Mfd.
Model W1831 (For Machines Mfd. Since 6/15) Labels & Cosmetics PARTS Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.shopfoxtools.com to order new labels.
Model W1831 (For Machines Mfd.
Fold along dotted lIne place stamp Here Woodstock international inc. p.o.
WARRANTY WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
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