MODEL W1836 12" X 15" BENCHTOP WOOD LATHE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 04/15) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © MAY, 2015 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
ELECTRICAL........................................ 10 Circuit Requirements........................... 10 Grounding Requirements....................... 11 Extension Cords................................. 11 SERVICE............................................. 33 General........................................... 33 Tensioning & Replacing Belt................... 33 Changing Motor Brushes........................ 34 Troubleshooting.................................. 35 Electrical Safety Instructions............
INTRODUCTION Model W1836 (For Machines Mfd. Since 04/15) INTRODUCTION Contact Info Manual Accuracy We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us. We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instructions, specifications, drawings, and photographs contained inside.
INTRODUCTION Model W1836 (For Machines Mfd. Since 04/15) MODEL W1836 Product Dimensions 12" X 15" BENCHTOP WOOD LATHE Weight........................................................................................................... 79 lbs. Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 38‐1/2 x 15‐1/2 x 17 in. Footprint (Length x Width).......................................................................... 8 x 31‐1/2 in. Shipping Dimensions Type..................
INTRODUCTION Model W1836 (For Machines Mfd. Since 04/15) Spindle Information Spindle Taper.............................................................................................. MT#2 Spindle Thread Size................................................................................. 1" x 8 TPI Spindle Thread Direction......................................................................... Right Hand Spindle Bore........................................................................................
INTRODUCTION Model W1836 (For Machines Mfd. Since 04/15) Identification G D N E C L F M O P I H J K B Q A T X Y A. B. C. D. E. F. G. H. I. J. K. L. M. W V U Access Door Release Knob Lathe Carrying Handle Belt Cover Spindle Lock Knob Headstock Faceplate Work Lamp Digital Readout Tool Rest Tool Rest Holder Tailstock Lock Lever Live Center Quill S N. O. P. Q. R. S. T. U. V. W. X. Y.
INTRODUCTION Model W1836 (For Machines Mfd. Since 04/15) Controls & Features Use descriptions and following figures to become familiar with basic controls of your lathe. Belt Tension Lever Access Door Release Knob: Spring loaded knob that opens access door when pulled. Belt Tension Lock Handle: Releases tension on belt to change speeds or replace belt. Access Door Release Knob Belt Tension Lever: Locks or Unlocks belt tension. Belt Cover: Protective cover over belt and spindle pulley.
Model W1836 (For Machines Mfd. Since 04/15) SAFETY The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. measures—this.responsibility.is.ultimately.
SAFETY Model W1836 (For Machines Mfd. Since 04/15) WEARING.PROPER.APPAREL..Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. FORCING.MACHINERY..Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER.STAND.ON.MACHINE..
Model W1836 (For Machines Mfd. Since 04/15) Additional Safety for Wood Lathes INTEGRITY.OF.STOCK. Verify each workpiece is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing turning tool kickback. EYE/FACE.PROTECTION. Always wear a face shield and safety glasses when operating lathe. PROPER.APPAREL. Do not wear gloves, necktie or loose clothing. Keep keep long hair away from rotating spindle. WORKPIECE.PREPARATION.
Model W1836 (For Machines Mfd. Since 04/15) ELECTRICAL Circuit Requirements ELECTRICAL This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
Model W1836 (For Machines Mfd. Since 04/15) Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
Model W1836 (For Machines Mfd. Since 04/15) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory SETUP The following is a description of the main components shipped with the Model W1836. Lay the components out to inventory them.
Model W1836 (For Machines Mfd. Since 04/15) Machine Placement \• Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables, or other machinery when determining where to locate this machine. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements.
Model W1836 (For Machines Mfd. Since 04/15) Bench Mounting Number of Mounting Holes................................... 4 Dia. of Mounting Hardware Needed....................6mm The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. The rubber feet on this machine must be removed before bench mounting.
Model W1836 (For Machines Mfd. Since 04/15) Assembly The Model W1836 comes mostly assembled from the factory. The quill handwheel handle, tool holder, and cord holders must be attached to complete assembly. Quill Handwheel Handle To complete assembly, do these steps: 1. Attach quill handwheel handle to quill handwheel with (1) M6-1 X 10, 7 X 44 shoulder bolt (see Figure 10). Figure 10. Quill handwheel handle installed. Attach cord holder brackets to back of lathe bed with (4) M5-.
Model W1836 (For Machines Mfd. Since 04/15) Test Run Once assembly is complete, test run the machine to make sure it runs properly and is ready for regular operation. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 35. If you still cannot remedy a problem, contact our Tech Support for assistance.
Model W1836 (For Machines Mfd. Since 04/15) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! To. reduce. your. risk. of.
Model W1836 (For Machines Mfd. Since 04/15) Operation Overview Stock Inspection & Requirements The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/ components discussed later in this manual are easier to understand. Some workpieces are not safe to turn or may require modification before they are safe to turn.
Model W1836 (For Machines Mfd. Since 04/15) Engaging/Releasing Spindle Lock This lathe is equipped with a spindle lock that can be engaged to aid in installing and removing the faceplate. The spindle lock must be released before turning lathe ON. The spindle lock knob has a detent hole and pin that holds it up and away from the spindle during operation. Pulling up on the spindle lock knob and rotating it in any direction allows you to set the spindle lock to the Run position.
Model W1836 (For Machines Mfd. Since 04/15) Changing Spindle Speeds This lathe has two overlapping speed ranges to ensure maximum spindle torque within each range. These ranges are selected by changing belt positions on the motor and spindle pulleys (see Figure 15). High range (B) is best when turning a workpiece where a clean finish is required and only light cuts are made.
Model W1836 (For Machines Mfd. Since 04/15) 5. Push down on belt tension lever, then tighten belt tension lock handle. Note: When properly tensioned, the belt should deflect about 1⁄2" when moderate pressure is applied to the belt mid-way between upper and lower pulleys, as shown in Figure 17. 6. Pulley Deflection 1 ⁄2" Close belt cover and access door. Pulley Figure 17. Proper belt deflection.
Model W1836 (For Machines Mfd. Since 04/15) Adjusting Tool Rest The tool rest is equipped with a cam-action clamping system to secure it to the lathe bed. When the tool rest lock lever is engaged, a locking plate lifts up and secures the tool rest base to the bed. Tool Rest Base Positioning Along Bed 1. 2. Loosen tool rest lock lever and slide tool rest base along bed (see Figure 19). Tool Rest Lock Handle Tighten tool rest lock lever to lock tool rest base in place.
Model W1836 (For Machines Mfd. Since 04/15) Adjusting Tailstock Position The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is tightened, a locking plate lifts up and secures the tool rest to the bed. Lock Lever To position tailstock along bed, do these steps: 1. Loosen lock lever and slide tailstock to desired position (see Figure 21). 2. Re-engage lock lever.
Model W1836 (For Machines Mfd. Since 04/15) Installing/Removing Headstock Center The included MT#2 spur center installs into the headstock spindle with a taper fit. Clean the mating surfaces of the center and spindle carefully to ensure a proper fit. Installing Headstock Center 1. DISCONNECT MACHINE FROM POWER! 2. Always make sure mating surfaces of center and spindle are free of debris or oily substances before inserting center to ensure a good fit and reduce runout. 3.
Model W1836 (For Machines Mfd. Since 04/15) Installing/Removing Tailstock Center The included MT#2 live center installs into the tailstock quill with a tapered fit. Clean the mating surfaces of the center and spindle carefully to ensure a proper fit. Quill Lock Handle Quill Installing Tailstock Center 1. Loosen quill lock handle, and rotate handwheel clockwise until tailstock quill extends about 3/4''. 2.
Model W1836 (For Machines Mfd. Since 04/15) Selecting Turning Tools Lathe tools come in a variety of shapes and sizes and usually fall into five major categories. OPERATIONS • Gouges—Mainly used for rough cutting, detail cutting, and cove profiles. The rough gouge is a hollow, double-ground tool with a round nose, and the detail gouge is a hollow, double-ground tool with either a round or pointed nose. Figure 26 shows an example of a gouge.
Model W1836 (For Machines Mfd. Since 04/15) Spindle Turning Spindle turning is the operation performed when a workpiece is mounted between the headstock and the tailstock, as shown in Figure 30. To set up a spindle turning operation, do these steps: 1. Find center point of both ends of your workpiece by drawing diagonal lines from corner to corner across end of workpiece, as shown in Figure 31. 2.
Model W1836 (For Machines Mfd. Since 04/15) 10. Properly adjust tool rest to workpiece (see Adjusting Tool Rest on Page 22). 11. Before beginning lathe operation, rotate workpiece by hand at least one full rotation to ensure safe clearance on all sides. OPERATIONS Spindle Turning Tips: • When turning lathe ON, stand away from path of spinning workpiece until spindle reaches full speed and you can verify workpiece will not come loose. • Always use the slowest speed when starting and stopping the lathe.
Model W1836 (For Machines Mfd. Since 04/15) Faceplate Turning Faceplate turning (see Figure 33) is when a workpiece is mounted to the faceplate, which is mounted to the headstock spindle. This type of turning is usually done with open-faced workpieces, such as bowls. Mounting Workpiece to Faceplate 1. Mark workpiece center in same manner as described in Spindle Turning (see Page 25). Note: Cut off corners of workpiece to make it as close to round as possible, as described in Spindle Turning on Page 27.
Model W1836 (For Machines Mfd. Since 04/15) Sanding/Finishing After the turning operations are complete, the workpiece can be sanded and finished before removing it from the lathe, as shown in Figure 36. Sandpaper ENTANGLEMENT HAZARD! Workpiece Wrapping sandpaper completely around workpiece could pull your hands into moving workpiece and cause serious injury.
Model W1836 (For Machines Mfd. Since 04/15) ACCESSORIES Wood Lathe Accessories The following wood lathe accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com. The D3640 Tool Table Plus accommodates larger bench top machines.
Model W1836 (For Machines Mfd. Since 04/15) MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • • • • • Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged V-belt. Any other condition that could hamper the safe operation of this machine.
Model W1836 (For Machines Mfd. Since 04/15) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com. Tensioning & Replacing Belt The drive belt stretches as the lathe is used.
Model W1836 (For Machines Mfd. Since 04/15) Replacing Belt Belt Cover 1. DISCONNECT MACHINE FROM POWER! 2. Open belt cover and access door (see Figure 40). 3. Release belt tension, then remove belt from pulleys. 4. Place new belt over pulleys, then raise belt tension lever, and spin spindle handwheel to seat belt. 5. Follow Steps 3–4 in the Tensioning Belt procedure to set belt tension. 6. Close belt cover and access door.
Model W1836 (For Machines Mfd. Since 04/15) Troubleshooting Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Also, if available, have your original purchase receipt on hand. Motor and Electrical Symptom Possible Cause Possible Solution Machine does not 1.
Model W1836 (For Machines Mfd. Since 04/15) Operation and Work Results Symptom Bad surface finish. Possible Cause Possible Solution 1. Spindle speed is incorrect for workpiece 1. Adjust for appropriate spindle speed. size/type. 2. Sharpen tooling or select a better tool for intended 2. Dull tooling or wrong tool selection. operation. 3. Adjust tool rest so tool is even with spindle center3. Tool height is not at spindle centerline. line (Page 22). 4. Inspect belt.
Model W1836 (For Machines Mfd. Since 04/15) Electrical Safety Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
Model W1836 (For Machines Mfd. Since 04/15) Electrical Component Connections Work Lamp Digital Readout Lathe Motor Electrical Box Figure 42. Electrical component locations. Read Page 37 STOP Figure 44. Electrical box wiring. Before Wiring RPM Sensor Digital Readout SERVICE Figure 43. Digital readout and RPM sensor wiring. -38- Figure 45. Motor plate.
Model W1836 (For Machines Mfd.
Model W1836 (For Machines Mfd.
Model W1836 (For Machines Mfd. Since 04/15) Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 51 52 53 54 FLAT WASHER 4MM PHLP HD SCR M4-.7 X 8 SET SCREW M6-1 X 12 HANDWHEEL 59MM, HOLE: M20-1.5 LH PHLP HD SCR M4-.7 X 10 PHLP HD SCR M4-.7 X 6 BELT COVER HINGE HEX NUT M4-.
chemical-resistant material W1836 Machine Labels B (1/27/15)Model W1836 VARIABLE SPINDLE SPEED RANGES • 1:1 Sizing (Labels are actual size) (For• Labels Machines Since 04/15) must beMfd. made of NOTICE chemical-resistant material To prevent short circuit, unlock Labels & Cosmetics A B VARIABLE SPINDLE SPEED RANGES B A BELT RPM 500-1800 A 1000-3800 B BELT RPM 500-1800 A 1000-3800 B spindle lock knob before operating. To unlock, turn counterclockwise. To lock, push and turn clockwise.
Model W1836 (For Machines Mfd.
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WARRANTY WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
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