Installation Manual

ManualsBrandsSmittybilt ManualsAutomotiveSmittybilt 612840 M1 Front Truck Bumper for Toyota Tundra 2007-2013

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W. Artesia, Compton, CA 90220

Revised 1.2.12

Installation Instructions:

(Part # SB612840)

2008-2010 Toyota Tundra M1

Front Bumper Kit

Parts Included Qty

93-7669 M1 Front Bumper 1

93-7610 Winch Mounting Plate 1

93-7632 Bumper Mounting Bracket: Driver 1

93-7635 Bumper Mounting Bracket: Passenger 1

93-7606 Outer Support Brace:

Driver 1

93-7607 Outer Support Brace:

Passenger 1

93-7608 Frame Horn Support: Driver 1

93-7609 Frame Horn Support: Passenger 1

90-7640 Bolt Plate 2

90-7756 Dual Nut Plate 2

90-7665 Window Bezel: Driver 1

90-7666 Window Bezel: Passenger 1

90-7318 Fog Light Bracket: DLAA LA5070 2

NOTE: Carefully read entire instructions thoroughly before attempting to install this part.

INSTALLATION:

Parts Included Qty

93-7667 Window Backing: Driver 1

93-7668 Window Backing: Passenger 1

90-6859 Hardware Pack: Front Bumper 1

1/2” X 1 1/2” Hex Bolt Gr. 8 14

1/2” SAE Hardened Flat Washer 24

1/2” Stover Nut 10

1/4”-20 X 3/4” Hex Bolt Gr. 8 8

1/4”- 20 Nylock Nut 8

1/4” SAE Hardened Flat Washer 16

#10-24 X 3/4” Stainless Button Head Bolt 8

#10-24 Nylock Nut 8

#10-24 SAE Flat Washer 8

S/B612800-01 3 1/2” Clear Driving Light Kit 1

S/B612800-02 2 1/2” Amber Driving Light Kit 1

Step 1: Unclip the wiring harness for the fog lights in the OE front bumper if so equipped..

Step 2: Remove the plastic panels under the head lights by pushing the OE retainers toward

the center of the truck. The panels will pull straight out. (Fig A)

Fig. A

Panels

OE Retainers

Summary of content (12 pages)

PAGE 1
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
PAGE 2
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 3: Remove all of the upper OE hardware for the front plastic valance panel. (Fig B) OE Bolts OE Retainer OE Retainer OE Bolts Front Plastic Valence Panel OE Retainer OE Bolt OE Bolts OE Retainer Front Plastic Valence Panel OE Bolts OE Bolts OE Retainer Front Plastic Valence Panel Fig. B For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 W.
PAGE 3
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 4: Remove the (2 per side) OE lower bumper bolts from in front of the tires. (Fig C) OE Lower Bumper Bolts Fig. C Step 5: Remove the front valance from the vehicle by pulling it straight forward. (Fig D) Fig. D Step 6: Unbolt the (4 per side) OE bumper retaining nuts from the bumper mounting studs (3 per side) toward the outside of the bumper and (1 per side) toward the inside.
PAGE 4
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 7: Unbolt the (6) bolts from the OE top bumper support plate. Remove the support plate from the vehicle. (Fig F) This support plate will not be reinstalled. Fig. F OE Top Bumper Support Plate OE Top Bumper Support Plate Step 8: Unbolt and remove the center vertical support bar. Also unbolt and remove the grill opening side brackets from both sides of the vehicle.
PAGE 5
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit OE Outside Support Bracket OE Side Bumper Support Brackets Fig. H Step 11: Unbolt and remove the OE tow hooks from the vehicle and discard. Save the (2 per side) OE hardware for reinstallation. (Fig I) (2) OE Bolts (2) OE Bolts OE Tow Hook Fig. I Step 12: This is what your vehicle should look like at this point in the installation. (Fig J) All Parts Removed Fig.
PAGE 6
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 13: Install the winch plate (93-7610) into the OE bumper mounting studs using the previously removed (3 per side) outside and (1 per side) inside OE nuts. Be sure to apply thread locker to the studs. (Fig K) 93-7610 Winch Plate (3) Outside OE Nuts Fig.
PAGE 7
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 16: Insert the (1 per side) dual nut plate (90-7756) into the front frame hole. (Fig N) 2nd Hole 3rd Hole 90-7756 Dual Nut Plate Frame Front Hole Fig.
PAGE 8
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit 1/2” X 1 1/2” Bolts Outer Support Brace 93-7606 drvr and 93-7607 pass 1/2” X 1 1/2” Bolts 93-7610 Winch Plate Fig. P Step 19: Torque all of the 1/2” winch plate and bracket assembly mounting hardware to 85 ft./lbs or OE hardware to manufacturers specifications. Step 20: Modify the vehicle wiring harness and DLAA fog light connector.
PAGE 9
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 24: Install the window backing (93-7667 Drvr and 93-7668 Pass) and bezels (90-7665 drvr and 90-7666 pass) to the new M1 front bumper (93-7669) using (4 per side) 10-24 X 3/4” stainless button head bolts and #10 hardware. (Fig R) 93-7669 M1 Front Bumper Fig.
PAGE 10
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Step 27: Properly align the M1 bumper (93-7669) on the vehicle. Once proper alignment is achieved, torque the 1/2” bumper mounting hardware to 85 ft./lbs. (Fig I) Step 28: Reinstall the OE plastic panels under the head lights using the previously removed OE retainers. Step 29: Connect the fog light wiring connectors to the connectors on the vehicle. Test, aim & adjust the fog lights at this time.
PAGE 11
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 W.
PAGE 12
Revised 1.2.12 Installation Instructions: (Part # SB612840) 2008-2010 Toyota Tundra M1 Front Bumper Kit Limited Warranties Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited warranty differs according to the material and finish of the product purchased.