Car Stereo System User Manual

ManualsBrandsSony ManualsCar Stereo SystemCA410

SERVICE MANUAL

Model Name Using Similar Mechanism NEW

Tape Transport Mechanism Type MG-25L-136

FM/MW/LW CASSETTE CAR STEREO

AEP Model

UK Model

SPECIFICATIONS

XR-CA400/CA410

Photo: XR-CA400

Ver 1.2 2002.07

9-870-235-13 Sony Corporation

2002G0500-1 e Vehicle Company

C 2002.07 Published by Sony Engineering Corporation

Cassette player section

Tape track 4-track 2-channel stereo

Wow and flutter 0.08 % (WRMS)

Frequency response 30 – 18,000 Hz

Signal-to-noise ratio

Cassette type

TYPE II, IV 61 dB

TYPE I 58 dB

Tuner section

Tuning range 87.5 – 108.0 MHz

Aerial terminal External aerial connector

Intermediate frequency 10.7 MHz/450 kHz

Usable sensitivity 8 dBf

Selectivity 75 dB at 400 kHz

Signal-to-noise ratio 66 dB (stereo),

72 dB (mono)

Harmonic distortion at 1 kHz

0.6 % (stereo),

0.3 % (mono)

Separation 35 dB at 1 kHz

Frequency response 30 – 15,000 Hz

MW/LW

Tuning range MW: 531 – 1,602 kHz

LW: 153 – 279 kHz

Aerial terminal External aerial connector

Intermediate frequency 10.7 MHz/450 kHz

Sensitivity MW: 30 µV

LW: 40 µV

Power amplifier section

Outputs Speaker outputs

(sure seal connectors)

Speaker impedance 4 – 8 ohms

Maximum power output 50 W × 4 (at 4 ohms)

General

Outputs Audio output

Power aerial relay control

lead

Power amplifier control

lead

Input Telephone ATT control

lead

Tone controls Bass ±9 dB at 100 Hz

Treble ±9 dB at 10 kHz

Power requirements 12 V DC car battery

(negative earth)

Dimensions Approx. 178 × 50 × 176 mm

(w/h/d)

Mounting dimensions Approx. 182 × 53 × 161 mm

(w/h/d)

Mass Approx. 1.2 kg

Supplied accessories Parts for installation and

connections (1 set)

Front panel case (1)

Design and specifications are subject to change

without notice.

Summary of content (34 pages)

PAGE 1
XR-CA400/CA410 SERVICE MANUAL AEP Model UK Model Ver 1.2 2002.07 Photo: XR-CA400 Model Name Using Similar Mechanism NEW Tape Transport Mechanism Type MG-25L-136 SPECIFICATIONS Cassette player section Tape track Wow and flutter Frequency response Signal-to-noise ratio Power amplifier section 4-track 2-channel stereo 0.
PAGE 2
XR-CA400/CA410 TABLE OF CONTENTS 1. GENERAL Location of Controls ....................................................... 3 Setting the Clock ............................................................. 3 2. DISASSEMBLY ......................................................... 7 3. ASSEMBLY OF MECHANISM DECK ........... 9 4. MECHANICAL ADJUSTMENTS ....................... 12 5. ELECTRICAL ADJUSTMENTS Tape Deck Section .......................................................... 12 Tuner Section .....
PAGE 3
XR-CA400/CA410 SECTION 1 GENERAL This section is extracted from instruction manual. Setting the clock Location of controls The clock uses a 24-hour digital indication. Example: To set the clock to 10:08 1 SRC SOURCE Press (DSPL) for two seconds. The hour indication flashes. MBP D-BASS MODE D SEL OFF DISC BTM ATT SENS AF 1 2 REP SHUF BL SKIP ATA 3 4 5 6 SEEK AMS 1 Press either side of the volume button to set the hour.
PAGE 4
XR-CA400/CA410 2 A AUDIO OUT B BUS AUDIO IN BUS CONTROL IN BUS AUDIO IN Source selector* Signalquellenwähler* Sélecteur de source* Selettore di fonte* Geluidsbronkiezer* BUS CONTROL IN * not supplied nicht mitgeliefert non fourni non in dotazione niet meegeleverd 3 Supplied with XA-C30 Mit dem XA-C30 geliefert Fourni avec le XA-C30 In dotazione con il modello XA-C30 Geleverd met de XA-C30 RCA pin cord (not supplied) Cinchkabel (nicht mitgeliefert) Cordon à broche RCA (non fourni) Cavo a piedini RCA
PAGE 5
XR-CA400/CA410 Parts list (1) Teileliste (1) Liste des composants (1) Elenco dei componenti (1) Onderdelenlijst (1) The numbers in the list are keyed to those in the instructions. Die Nummern in der Liste sind dieselben wie im Erläuterungstext. Les numéros de l’illustration correspondent à ceux des instructions. I numeri nella lista corrispondono a quelli riportati nelle istruzioni. De nummers in de afbeelding verwijzen naar die in de montageaanwijzingen.
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XR-CA400/CA410 4 A B (OFF) (RELEASE) 5 1 2 3 4 Dashboard Armaturenbrett Tableau de bord Cruscotto Dashboard 182 Fire wall Motorraumtrennwand Séparation moteur/ habitacle Parete frangifiamma Brandschot mm Bend these claws outward for a tight fit, if necessary. 5 5 1 1 6 Falls erforderlich, diese Klammern für einen sicheren Halt hochbiegen. 53 m m Plier ces griffes pour assurer, si nécessaire, une implantation correcte.
PAGE 7
XR-CA400/CA410 SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. MECHANISM DECK (MG-25L-136) 6 mechanism deck (MG-25L-136) 5 screw (PTT2.6 × 6) 4 connector (CN351) 3 flexible board (CNP301) 2 sub panel assy 1 screw (PTT2.6 × 6) 1 four screws (PTT2.6 × 6) MAIN BOARD 3 rubber cap (25) 2 two ground point screws 1 screw (PTT2.6 × 10) 4 main board 1 two screws (PTT2.
PAGE 8
XR-CA400/CA410 HEAT SINK (ISO) 2 heat sink (ISO) 1 three screws (PTT2.6 × 10) 1 four screws (PTT2.
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XR-CA400/CA410 SECTION 3 ASSEMBLY OF MECHANISM DECK Note: Follow the assembly procedure in the numerical order given. HOUSING 7 Hold the hanger by bending the claw. 5 Fit projection on C part. 2 Install the hanger onto two claws of the housing. 1 Install the catch to the hanger. hanger 4 Fit claw on B part. 3 Put the housing under A part. 6 Fit projection on D part. housing C part 8 Hold the hanger by bending the claw.
PAGE 10
XR-CA400/CA410 LEVER (LDG-A) / (LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on shafts A – C and install it. 3 type-E stop ring 2.0 2 Fit the lever (LDG-B) on shafts A and B and install it. GEAR (LDG-FT) gear (LDG-D) 6 polyethylene washer hole hole 5 gear (LDG-FT) lever (LDG-A) gear (LDG-FB) 4 Align hole in the gear (LDG-D) with hole the lever (LDG-A). 1 2 tension spring (LD-2) 2 tension spring (LD-1) 10 3 Move the lever (LDG-B) in the arrow direction.
PAGE 11
XR-CA400/CA410 GUIDE (C) 2 guide (C) 1 three claws MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure.
PAGE 12
XR-CA400/CA410 SECTION 4 MECHANICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened swab: playback head pinch roller rubber belt capstan idler 2. Demagnetize the playback head with a head demagnetizer. 3. Do not use a magnetized screwdriver for the adjustments. 4. The adjustments should be performed with the power supply voltage (14.4 V) unless otherwise noted. Torque Meter Meter Reading Forward CQ-102C 2.95 – 6.37 mN•m (30 – 65 g•cm) (0.42 – 0.
PAGE 13
XR-CA400/CA410 SECTION 6 DIAGRAMS 6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: • X : parts extracted from the component side. • Y : parts extracted from the conductor side. • : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Conductor Side) Parts face side: (Component Side) Parts on the pattern face side seen from the pattern face are indicated.
PAGE 14
XR-CA400/CA410 • IC Block Diagrams – MAIN Board – LVIN CIN SCOUT VREF MPX VSSA VDDA AFIN MAD PSWN IC51 SAA6588T-118 20 19 18 17 16 15 14 13 12 11 PAUSE DETECTOR POWER SUPPLY & RESET MULTI PATH DETECTOR 57kHz 8th ORDER BAND-PASS FILTER CLOCKED COMPARATOR SIGNAL QUALITY DECODER 4 5 4 CLOCK RDS/RDBS DEMODULATOR CLOCK RDS/RDBS DECODER INTERFACE REGISTER DATA DATA 8 DAVN 9 10 SCL 7 SDA 6 VSSD TCON OSCO OSCI 5 AUXIN2 DIREF LINEOUT2 NC 29 28 27 26 25 24 23 22 21
PAGE 15
XR-CA400/CA410 OUTLF OUTLR OUTRF OUTRR OUTSWL OUTSWR OUTSSL OUTSSR IC351 ACINLR ACINRF ACINRR TDA7402TR VCC 1 NC 2 33 32 31 30 29 28 27 26 25 24 23 IN1 3 MIXER MONO- MONOFADER FADER ACINLF 34 SWINR 35 SWINL 36 ACIN ACOUTR 37 ACOUTL 38 MAIN 10 NC BUFFER MONO- MONOFADER FADER BUFFER MONO- MONOFADER FADER 6 P-GND S-GND 5 SUBWOOFER +PHASE CONTROL REAR IC581 MM1175XFF SW SECOND BUS ON 1 OUT CREF 39 14 VCC RESET 2 OUT RESET SWITCH 13 RESET IN BATT 3 BATT SWITCH 12 BUS
PAGE 16
XR-CA400/CA410 PRINTED WIRING BOARD – MAIN Board – BUS AUDIO IN AUDIO OUT REAR REMOTE IN BUS CONTROL IN CN781 (FRONT VIEW) 16 15 14 13 9 10 11 12 6 5 18 17 18 8 7 9 11 13 15 10 12 14 16 5 7 6 8 17 F781 4 4 VIO GRY WHT GRN 9 11 13 15 10 12 14 16 GRN/BLK WHT/BLK GRY/BLK VIO/BLK BLU 18 BLU/WHT 17 BLU RED 4 5 7 6 8 BLK YEL REAR RCH+ FRONT RCH+ FRONT LCH+ REAR LCH+ REAR LCH– FRONT LCH– FRONT RCH– REAR RCH– TEL ATT AMP REM ANT REM ACC GND BATT (SUPPLIED WITH ON
PAGE 17
XR-CA400/CA410 6-3. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • See page 13 for Waveform. • See page 14 for IC Block Diagrams.
PAGE 18
XR-CA400/CA410 6-4. SCHEMATIC DIAGRAM – MAIN Board (2/3) – • See page 13 for Waveforms. • See page 14 for IC Block Diagrams.
PAGE 19
XR-CA400/CA410 6-5. SCHEMATIC DIAGRAM – MAIN Board (3/3) – • See page 14 for IC Block Diagrams.
PAGE 20
XR-CA400/CA410 Ver 1.2 6-6.
PAGE 21
XR-CA400/CA410 6-7. SCHEMATIC DIAGRAM – KEY Board – • See page 13 for Waveform.
PAGE 22
XR-CA400/CA410 6-8. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC501 MN101C49KTC (SYSTEM CONTROLLER) Pin No. Pin Name I/O 1 VREF– I 2 VSM 3 NIL Description Pin No.
PAGE 23
XR-CA400/CA410 Pin No.
PAGE 24
XR-CA400/CA410 SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) ↑ ↑ Parts Color Cabinet's Color (1) • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied.
PAGE 25
XR-CA400/CA410 Ver 1.1 2001.04 (2) FRONT PANEL SECTION 64 not supplied (KEY board) #4 57 not supplied 56 61 58 60 59 55 63 62 not supplied LCD901 71 65 53 66 54 52 70 51 Ref. No. 51 52 53 54 54 Part No. Description 67 68 69 Remark 3-225-123-01 BUTTON (PRESET/CE) (ATT. SENS. AF. 1. 2. 3. 4. 5. 6. TA. PTY.
PAGE 26
XR-CA400/CA410 (3) MECHANISM DECK SECTION (MG-25L-136) 160 159 163 158 A 155 HP901 161 154 157 162 #6 156 M901 A 164 153 152 not supplied #7 168 168 166 167 165 151 Ref. No. Part No. Description Part No.
PAGE 27
XR-CA400/CA410 SECTION 8 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable Ref. No. Part No.
PAGE 28
XR-CA400/CA410 KEY Ref. No. Part No. Description Remark Ref. No. Part No.
PAGE 29
XR-CA400/CA410 MAIN Ref. No. Part No. * * A-3326-771-A MAIN BOARD, COMPLETE (CA410: AMBER) A-3326-772-A MAIN BOARD, COMPLETE (CA400/CA410: GREEN) ********************** Description Remark * * * 3-040-998-01 3-224-899-01 3-224-902-01 7-685-647-79 7-685-794-09 BRACKET (IC) HEAT SINK (ISO) HEAT SINK (REG) SCREW +BVTP 3X10 TYPE2 N-S SCREW +PTT 2.
PAGE 30
XR-CA400/CA410 MAIN Ref. No. Part No. Description Remark C585 C611 C615 C616 C617 1-126-933-11 1-126-157-11 1-126-157-11 1-126-157-11 1-126-157-11 ELECT ELECT ELECT ELECT ELECT 100uF 10uF 10uF 10uF 10uF 20% 20% 20% 20% 20% 16V 16V 16V 16V 16V C622 C752 C754 C755 C781 1-124-589-11 1-136-165-00 1-124-233-11 1-126-157-11 1-107-885-31 ELECT FILM ELECT ELECT ELECT 47uF 0.
PAGE 31
XR-CA400/CA410 MAIN Ref. No. Part No.
PAGE 32
XR-CA400/CA410 MAIN Ref. No. Part No.
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XR-CA400/CA410 Ref. No. Part No. Description Remark Ref. No. #1 #2 #3 #4 #6 7-685-792-09 7-685-647-79 7-685-794-09 7-685-106-19 7-624-104-04 SCREW +PTT 2.6X6 (S) SCREW +BVTP 3X10 TYPE2 N-S SCREW +PTT 2.6X10 (S) SCREW +P 2X10 TYPE2 NON-SLIT STOP RING 2.0, TYPE -E #7 7-627-553-17 PRECISION SCREW +P 2X2 TYPE 3 ************************************************************ Part No.
PAGE 34
XR-CA400/CA410 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. 1.0 1.1 1.2 Date 2001.01 2001.04 2002.07 Description of Revision New Change of part No.