Use and Care Manual

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ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
SOLUTI0N
Difficult to start, "fuel is
available but no
PARK at spark plug"
Spark plug bridging?
Check gapinsulation or replace spark
plug
Carbon deposit on spark plug?
Clean or replace spark plug
Short 0circuit due to deficient
spark plug insulation?
Check spark plug insulation, replace if
worn
Improper spark plug gap?
Set to proper gap
Difficult to start"fuel
is available, and
SPARK is present at
spark plug
ON/OFF switch is shorted?
Check switch wiring,replace switch
Ignition coil defective?
Replace ignition coil
Improper spark gappoints dirty?
Set correct spark gap and clean points
Condenser insulation worn or
short circuiting?
Replace condenser
Spark plug wire broken or short
circuiting?
Replace defective spark plug wiring
Difficult to start, "fuel is
available, spark is
present and
compression is normal"
Wrong fuel type?
Flush fuel system, and replace with
correct type of fuel
Water or dust in fuel system?
Flush fuel system
Air cleaner dirty?
Clean or replace air cleaner
Difficult to start,"fuel
is available, spark is
present and
compression is low.
Suction/exhaust valve stuck or
protruded?
Re-seat valves
Piston ring and/or cylinder worn?
Replace piston rings and or piston
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and spark
plug
Head gasket and/or spark plug gasket
damaged?
Replace head and spark plug gaskets
No fuel presetlt at
carburetor
Fuel not available in fuel tank?
Fill with correct type of fuel
Fuel cock does not open properly?
Apply lubricant to loosen fuel cock level,
replace if necessary
Fuel filter clogged?
Replace fuel filter
Fuel tank cap breather hole clogged?
Clean or replace fuel tank cap
Air in fuel line?
Bleed fuel line
"Weak in power"
compression is
proper and does not
mistire
Air cleaner not clean?
Clean or replace air cleaner
Improper level in carburetor?
Check float adjustment, re-build
carburetor
Defective Spark plug?
Clean or replace spark plug
"Weak in power"
compression is
proper but mistires
Water in fuel system?
Flush fuel systemand replace with
correct type of fuel
Dirty spark plug?
Clean or replace spark plug
Ignition coil defective?
Replace ignition coil
Engine overheats
Spark plug heat value improper?
Replace with correct type of spark plug
Correct type of fuel?
Replace with correct type of fuel
Cooling fins dirty?
Clean cooling fins.
Rotational speed
fluctuates
Governor adjusted correctly?
Adjust governor
Governor spring defective?
Replace governor spring
Fuel flow restricted?
Check entire fuel system for leaks or
clogs
Recoil starter
malfunction
Recoil mechanism clogged with
dust and dirt?
Clean recoil assembly with soap and
water
Sprial spring loose?
Replace sprial spring