Operating Instructions and Installation Instructions

INSTALLATION INSTRUCTIONS
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• 5mm Hex Key Socket…………………………………...
• 6mm Hex Key Socket……………………………………
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• 13mm Box / Open-End Wrench ……………….....
• 13mm Socket……………………………………………
• Torque Wrench…………………………………………
REQUIRED TOOLS:
GENERAL NOTES:
• Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use
thread locker when a Nyloc nut is used.)
• All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts.
• This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner s
manual describes equipment setup and instructs members on how to use it correctly and safely.
manual describes equipment setup and instructs members on how to use it correctly and safely.
• LEVERAGE requires at least two people to perform the installation.
THREAD LOCKER APPLICATION: Clean all threads and holes, apply no more than 3-4 drops per bolt.
Thru Holes Blind Holes
55.5 to 58 (41 to 43)1.7510mm
• Torque all hardware to values as specified above, unless noted otherwise.
• See hardware sheet of this manual for fastener sizing information; for reference only.
61 to 65 (45 to 48)1.2512mm
25.5 to 28.5 (19 to 21)1.258mm
10 to13.5 (8 to10)1.256mm
Torque, N-m (lbs-ft)Thread PitchBolt Size
Metric Steel Bolts Torque Specifications
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Should any component not be present or if you have any operational questions, please refer to your owner’s manual or on the
web @ www.startrac.com . Specifically refer to your Leverage serial number and model number labeled on your equipment.
PACKAGING REMOVAL:
Carefully remove all packaging materials that wrap the equipment. DO NOT USE A KNIFE OR BOX
CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. At this time remove any sub-components from
the pallet and set aside for later assembly.
• Note: All torque values are in N-m unless otherwise stated.
WARNING: All taper roller bearings should ship from the factory packed with grease. It is the installers responsibility to
verify that ALL taper roller bearings are fully packed with grease before assembly of the LEVERAGE product begins. If
any bearing needs grease added use a general purpose Lithium Grade 2 grease. Fully pack the roller bearing with
grease by forcing the grease under the bearing cage between the rollers from the large end of the roller until it oozes
thru the small end.
Failure to correctly lubricate bearings and maintain proper lubrication may result in damage that could cause bearing to
fail during operation, creating a risk of serious bodily harm.
PACKAGING REMOVAL:
Carefully remove all packaging materials that wrap the equipment. DO NOT USE A KNIFE OR BOX
CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. At this time remove any sub-components from
the pallet and set aside for later assembly.