-PARTS CATALOG i Eq!!obin I Generator Model RGX505,505 D @FUJIHEAVY INDUSTRIES LTD.
HOW TO USE THIS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly. Example: If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those included items cannot be ordered separately and must be purchased as a complete assembly. 2.
. The contents of this parts TO INSURE INFORMATION PROMPT MUST catalog AND are subject ACCURATE to revise without SERVICE, notice. ALSO THE FOLLOWING BE GIVEN. I. State exuctly the quantit) ol‘t’aih part and its part number. 1 -. Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post. 3. State the exact mailing address.
C0NTENTS GENERATOR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . 1 Fig. 1 GENERATOR Fig. 2 CONTROL BOX (RGX 505, 220V.230V-240V) Fig. 3 CONTROL BOX (RGX505, Fig. 4 CONTROL BOX (RGX505D, Fig. 5 PIPE FRAME ENGINE and FUEL . . . . . . . . . . . . . . . . . . . . .............. 3 . . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . . . . . . . . . .. . 6 110V.
Fig. 1 GENERATOR GENERATOR PARTS 26 . Ref 1 No. / Description Pnrt Number * 1 I ROTOR, complete Includes item 2 2 i BALL BEARING (6205-2RS) ..--.-..-..- ““I .,.., I , lCYt+ ! 355 50509 08/ 1 I 354 58204 08: 1 ; Description ! I / * 4 STATOR, complete Includes items 27 and 28 For 60Hz-220V For RGX505 3; THROUGH BOLT * 4 i STATOR, complete ! Includes items 27 and 28 For 50Hz-220V. 230V. 240V For RGX505 ; * 4 I STATOR, complete : Includes items 27 and 28 For 50Hz-llOV/220V, 12OV.
Fig. 1 GENERATOR GENERATOR PARTS / T 26 Interohanaeabilitr Ref I uo. , Part Number Description iG*ty’ 1 j Execution 3ef , uo. 1 Part Number Description lnterchsngeebilia i iO’tv , Execution I 12 SCREW and WASHER ASSEMBLY STACK ASSEMBLY 13 14 DIODE WASHER 16 17 SCREW BUSHING 17 GROMMET 18 19 COVER SPRING 20 RUBBER ,353 59943 08: 2 i : ‘353 45894 08 1 : 35559079wj 1 ! ! RGX 505 CAP i ! RGX505 GEN.No. I 101770. ,354 57503 08’ BOLT WASHER 3555830308.
Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240\d~NERAToR PARTS ’ . .._ “.” ..“.. ~“_” ..._. III,~IIllSll~~~“II,~)I Ref 1 No. Pert Number Description Q’ty; ] Execution Ref ’ No. Description Pert Number Execution Q’ty! 1GEN:No. CONTROL BOX ASSEMBLY Includes items 2 thru 30 and 45 thru 47 , For 50Hz. 60Hz-220V 355 40183 181 1 BOX ASSEMBLY * 1, CONTROL Includes items 2 thru 30 and 45 thru 47 For 50Hz.
Fig. 2 GENERATOR CONTROL BOX ( RGX 505, 22OV.23OV.240V > PARTS 27 ?ef I uo. Part Number Description 5: N;oF,LJ;JvB;FIE&KER , (25A) lnterchanaeebilitv I ;Q’ty; i Execution I I. 332 40225 08j 1 1 ?I-?F;; lnterchanaeabilitv ,” Ref 1 No ! .
Fig. 2 CONTROL BOX ( RGX 505, 22OV-23OV.240V ) GENERATOR . _-. -. .-. .- - - -. .._, Ref ; No. ; 32 i CORD ~331 FUEL 34 363 56WO 08 1 ) c 064 20023 1 : I ASSEMBLY items 34 thru 40 36! FILTER 37 PACKING BOLT PACKING 41 42 43 NUT, joint BANJO HOSE CLAMP 44 RUBBER PIPE (6dx12tix15Omm) SPRING WASHER 46 i AC PLUG 101 ; . . . . v.-..“..ilv”“.,.., , O’t [ Executior I Description Pert Number i I i ’ : I 06420023001 ’ 1 :P / ! 1 b64200033c’ ! .
Fig. 3 GENERATOR CONTROL BOX ( RGX 505, 1lOV- 120V > PARTS z-41 27 Ref ! No.
Fig. 3 CONTROL BOX ( RGX 505, llOV-120V > GENERATOR PARTS 25 . Ref 1 No. ; ’ Part Number Description 9) SCREW and WASHER ASSEMBLY I 11 i WASHER 10, NUT 12. SCREW and WASHER ASSEMBLY I 13’ LABEL, DC out (Color BOLT : BLACK “..“.. lG’t$ D “_“..._, . i ] Execution ,004 35030 80: 2 ’ j 1 ; ! EEf i .
Fig. 3 GENERATOR CONTROL BOX ( RGX 505, 1lOV- 120V > PARTS ...."."..%...LI"l" Ref No. 1 ( Part Number Oescription Wty! . .._-._..-.. . . . . . Execution 1 Ref No. Description I 40 FIBER 41 1 NUT, PACKING ,0642000250’2 joint j j ,053 30900 20; 1 ( j 052 10700 421 1 i : 42 ’ BANJO 43 44 HOSE CLAMP ,056 11100 20’ 2 RUBBER.
Fig. 4 CONTROL BOX (RGX505D, llOV/22OV-12OV/24OV > GENERATOR Interchsncmsbilitv Ref m No.
CONTROL Fig. 4 GENERATOR BOX (RGX 505D, llOV/22OV-12OW24OV Interchangeability I Q’tyj ; Execution 1 I I Ref : No. i Part Number Description 8 SCREW 9’ SCREW and WASHER ASSEMBLY %3 49904 08; 10 i ; (0643503080, 8 2, ’ 101 NUT ~0021704OOCi I 2 / 1 11: WASHER 1003 10040 ooi 2 / ~0043504100’6 1 : ‘3534350408; l / I ‘3205985598’ ’ 12l SCREW and WASHER ASSEMBLY 13 j LABEL, side 15.
Fig. 4 CONTROL BOX (RGX 505D, 11OV/22OV~12OV/24OV) GENERATOR . 9ef / uo. 8 Description b33 j FUEL Part Number STRAINER ASSEMBLY 133 ’ FUEL Includes STRAINER items 34 thru Includes items ‘0” RING 34 40 064 20023 00 ASSEMBLY 34 thru 40 BOLT . Ref No.
Fig. 5 GENERATOR PIPE FRAME and FUEL TANK PARTS 20 21 29 -.. s----*2 5. 8 \ w =+--24 36 Interchangeability 9ef I uo. ( I I j Pert Number Description 1 ( PIPE 1 j PIPE iQ?yl 1 j Execution FRAME FRAME PLATE B 355 58514 08 1 I 8 I 354 58510 oq 1 I ‘354 58508 08’ 1 BOX STAY name RGX505 355 59010 08 6 i LABEL, series For MODEL name RGX505D 355 59011 06 353 59941 08 2 1 341 00508 08i 1 I !332 00050 08.
Fig.6 CRANKCASE and CYLINDER HEAD ENGINE PARTS lnterchanneabilitv Ref i No. ! Description ; Pert Number * 1 ’ CRANKCASE, complete Includes items 2 thru 4, 6 thru 8,10 and 11 2 VALVE 3 STUD 4 STUD GUIDE, over size 6 STUD 6 i STUD 7 STUD 7 8 ;Q’t~ i .,,r~rr,,o,,y~~“,.,r~ Execution Ref ai No.
Fig.6 CRANKCASE and CYLINDER HEAD ENGINE PARTS “‘.“‘..~“i(“Y.“., Ref ; No. Parr Number Description I I 42 43 INSULATOR GASKET, insulator 44 WASHER 45 SPRING ,CYti I ! L 224 32901 03 224 35201 03 1 1 1 ] Execution Ref No.
Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON ENGINE PARTS ....w.“..“,.II”““. ,,., I ::I 1 Description ’ Pert Number ‘Q’tyl I * l! CONNECTING * 1 Includes items 2 thru 4 CONNECTING ROD ASSEMBLY Includes items 2 thru 4 ROD ASSEMBLY 1224 22501 10’ 1 2l jI ’ 129659m 224 22501 00 1 ! Description i Part Number IQ’ty, 21 , 4’ OIL SCRAPER /224 23102 03 1 j 224 23101 03 1 3 CRANKSHAFT, ; Includes item 11 I CRANKSHAFT 12 SPACER 13 / SPACER, 13’ SPACER, complete 11 GEAR t=1.05 t=1.
Fig.8 VALVE and TAPPET ENGINE PARTS I i i ..._-.-..-..____..._, “‘~~.“~.~“~P”“‘..., ?ef I Description YO. VALVE 1’ INTAKE EXHAUST VALVE 2 3 TAPPET 4; VALVE SPRING 51 SPRING RETAINER 6: RETAINER LOCK ’ Part Number !G’tyi 224 33401 03! 224 33501 03 224 33301 03 l2O8336O1 13 1 ) Execution 1 Ref / No. , I 1 ’ 2 / 2 , ; 208 33701 031 2 ‘217 33801 03’ 2 I I i I I When ordering pens: Always give the Model. Specification and Serial Number - 16 - of Generator.
Fig.9 GOVERNOR and SPEED CONTROL ENGINE PARTS .,., ..‘.‘.““w..llO”“. ?ef 1 Jo.
Fig. 10 BLOWER HOUSING and MUFFLER ENGINE PARTS .lntarohrnaarhilitv .._-.-..-.. ~___..._, l- Ref NO. Part Number Description * 1 BLz)mWp:;teHOUSING. i * l/ , Includes BLOWER ! item 2 HOUSING, ‘223 51240 01 2’ LABEL, trade mark For U.S.A.
Fig. 11 AIR CLEANER and CARBURETOR ENGINE PARTS Ref No. i Part Number Description Interchan~eabilitv ..-- _..-. _--- ..._. II I Ref :Q’tyi I i j Execution No Description I Part Number Interchenaeahilit\ .._ - ._.. _..~.
Fig. 12 MAGNETO ENGINE PARTS /? ....-.-..-..O--” Ref ! No. 1 I Description ! Part Number ..,., I iQ’ty Execution III,~1CIIII,,~IIY1III Ref No. Description I * 11 MAGNETO ASSEMBLY Includes items 2, 3and 1 i FLYWHEEL 2j EXCITER COIL 3; PULSER 5 224 70124 00 1 i ’ ,224 70123 081 1 and Executio I I I ! i : I COIL 4: SCREW ’ Part Number I I IG’t~ ! WASHER I 5’ EXCITING COIL 6.
Fig. 13 RECOIL STARTER ENGINE PARTS Ref : No. 1 Description * 1 i RECOIL STARTER Includes 2 SPIRAL items 224 50102 Od 1 ASSEMBLY 2 thru 14 SPRING ’ ‘113 50116 08 STARTER ROPE .207 50110 08 5 STARTER KNOB 206 50101 08 6 a RATCHET 8 RETURN 9 i FRICTION 101 THRUST 11 THRUST SPRING WASHER WASHER 12 NUT 13 SPRfNG 14 STARTING 15 FLANGE 16 BOLT 224 50130 08 SPRING PLATE : 1 I 1 ; ! 1 1 1 j ,149 50152 08 1 129 50155 08 1 PULLEY I I I I I I.
Fig. 14 ENGINE ACCESSORIES PARTS 3 ngeabilitj I Pert Number Description Part Number Description iQntyi 1 j Execution ICl’ty I I 5 1 ACCESSORY TOOLS KIT Includes items 2 and 3 , 1 I I 214 90301 oO/ 1 1 : I I I I I I When ordering pet%; Always give the ModeLSpeciflcatlon and Serial Number of Generator.
Fig.OP 1 CONTROL BOX ( RGX 505D ) ( NEMA) OPTIONAL 12 -+’ 46 . _-. -. -. .1- - -. .. , Ref No. / Description + 1 CONTROL BOX ASSEMBLY Includes items 2 thru 30, 45 thru 47.49 and 50 Part Number ‘Q’ty ’ 1 1 Execution . .._-. “..“..~--” :zf i I ’1 ‘355 40312 281 1 ;j’ Description CONTROL Includes items BOX 2ASSEMBLY thru 30, * 1 45 thru CONTROL 47.49 and 50 BOX ASSEMBLY 11 ’ WASHER GENJJo.
Fig.OP 1 OPTIONAL CONTROL BOX (RGX 505D > (NEMA > PARTS lnterchanaeabilitv Fief No.
Fig.OP2 OfL SENSOR (UP TO ‘84 ) OPTIONAL PARTS r-0 : 1 10 Intorch~ngubllity Rof No.
Fig.OP3 OPTIONAL OIL SENSOR (AFTER ‘85 > PARTS 11 Int Ref I No. 1 * 1 i OILcomplete LEVEL I Includes 2' JOINT, 4i 1 Part Number Description item BRACKET, oil sensor ;224 12247666201 1 1224 7710401 1 5: GROMMET ‘964 21080 20: 2 ;023 0060180/ 2 '020 00806501 2 10 11 SPACER WASHER 001 65063 00, 2 BOLT 003 20060Wi 2 WASHER 13 NUT WIRE 13, complete GASKET CLAMP 14 CLAMP 12 Ref No.
Fig.OP4 ELECTRIC STARTER and CASTER (GENERATOR PARTS) OPTIONAL PARTS .28 .IILWI Ref / No. ’ Pert Number Description ’ CASTER SPEC. 1.
Fig.OP 5 ELECTRIC STARTER (ENGINE PARTS) PARTS OPTIONAL 18 8 9 I i Ref ; NO. j Description 1 ; CRANKCASE, i Pert Number complete I( ’ Includes Please 6 thru refer 8.10 itemsand to 2Fig. 11 5 4, thru :1 CLAMP, complete 2 3’ CONTROL BOX, complete 41 BRACKET 1 5 BRACKET 2 61 FLANGE BOLT 7 BOLT lnterchanaeahilitv 1 Execution IQ’ty j I i I , : 224 10210 01: 1 i / i1 1 1224 75401 01; 1 ! (224 75402 011 1 ’ :0110060010! 28 I 21 ! EXCITOR I 10’ WIRE 11 ; WIRE 9, complete 1.
STARTING Fig.OP 6 MOTOR OPTIONAL PARTS 16 11 ~ 13 II 12 lnterchsnaeebilitv Ref No. 1 Pert Number Description Q’t( i 1 Execution ! * : STARTING Includes * 1 : STARTING :! Includes 6’ 6, BRUSH 7 BRUSH MOTOR ASSEMBLY items 2 thru 22 MOTOR items ASSEMBLY 2 thru 22 (+I HOLDER Includes items ASSEMBLY 8 and 9 7 BRUSH HOLDER ! Includes (-1 Items ASSEMBLY 8 and 9 I 8’ BRUSH 8 BRUSH (-) 9 BRUSH SPRING 10, REAR COVER ASSEMBLY ii: ;214 70502 10 1 P.
Fig.OP 7 OPTIONAL ECONO-THROTTLE PARTS 25 26 .,,._. Ref : No. ! Part Number Description 1 CARBURETOR 2 SHAFT 3 PACKING ASSEMBLY ASSEMBLY, 8 SPRING 9: SPRING 10 NUT 11 1 BOLT 1224 62311 00, 1 ’ 355 43015 18 CONTROL For R GX BOX 505D and CANADA THROTTLE UNIT For llOV, 12OV, 1 lOV/22OV. 12OV-‘24OV 16 I ECONO THROTTLE UNIT For 22OV. 230V.
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