Use and Care Manual

Solar
power
Weak
Flashing
OFF
Indicates the solar panel voltage
is too low (insufficient sunlight)
Float
Charge
OFF
ON
Indicates full charge reached, a
small “Float” charge continues to
optimize battery when you need
Digital LCD meter (60031 only)
A digital LCD meter is available on this controller; it will continuously display battery
voltage.
MAINTENANCE
1. Ensure all wire connections are sound and free from corrosion. Tighten the terminal block
screws of the array connections.
2. Visual check of solar array and battery output cabling for signs of overheating, damage and
cracking.
If any wires show damage, replace with a new wire immediately.
3. The above maintenance is recommended to be carried out at least every 3 months
TROUBLE SHOOTING
Battery won’t charge:
• Solar array may be sized incorrectly. A panel with a larger output is required. You may
add on to existing panels by wiring additional panels in parallel with the existing panel.
• Usage may be too high. The battery is being drawn upon at a faster rate than the solar
array is able to produce. A secondary battery may be used, by physically switching the
batteries out and allowing one battery to supply power while the other is being charged.
• Battery may be too small. In this case it may appear the battery is not charging however
it is the reserve that is depleting too quickly. A battery with a larger capacity may be
required. A secondary battery may be used, by physically switching the batteries out and
allowing one battery to supply power while the other is being charged. A second battery
may also be added to the existing battery by wiring the additional battery in parallel to the
existing battery. The charge controller need only be connected to one of the batteries in
this case.
• The battery may be bad. Small level of charge or discharge will greatly affect the battery
voltage. Battery needs replacing.
• Wires may be incorrectly hooked to the charge controller. Ensure the wires are
connected in parallel to the controller and to the correct terminals.
Solar Panel has no output:
• The solar panel may be seriously affected by the angle of the panel with regards to the
sun, and environmental factors. Ensure the surface is clean and free of dust and build
up; a clean damp rag may be used to clear the panel of dust. Do not use soap or
solvents of any kind. Cloudy conditions will affect the output of the solar panel.
• Wires may be incorrectly hooked to the charge controller. Ensure the wires are
connected in parallel to the controller and to the correct terminals. Please refer to the
Connection Procedures portion of this manual.
Warranty
This product is covered by a 1 year limited warranty. Sunforce Products Inc warrants to the original
purchaser that this product is free from defects in materials and workmanship for the period of one year from
date of purchase
To obtain warranty service please contact Sunforce Products for further instruction, at
1-888-478-6435 or email [e-mail]. Proof of purchase including date, and an explanation
of complaint is required for warranty service.