Product Manual

3
contents
PowrBeast
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Electrical safety _______________________________4
1.3 Safety hazards ________________________________4
1.4 Setup on an uneven surface _____________________6
1.5 Gasoline engine safety__________________________6
1.6 Fueling (gas engine) ___________________________7
2 MAIN AREAS OF APPLICATION ____________ 8
2.1 Application ___________________________________ 8
2.2 Coating materials ______________________________ 8
3 DESCRIPTION OF UNIT ___________________ 9
3.1 Airless process ________________________________9
3.2 Functioning of the unit _________________________9
3.3 System diagram - gasoline PowrBeast units ________ 10
3.4 System diagram - electric PowrBeast units _________11
3.5 Technical data for PowrBeast units _______________12
3.6 Transportation _______________________________13
4 OPERATION ____________________________ 13
4.1 Setup ______________________________________13
4.2 Starting the engine (gas models) ________________15
4.3 Preparing a new sprayer _______________________15
4.4 Preparing to paint ____________________________16
4.5 Painting ____________________________________17
4.6 Pressure relief procedure _______________________17
5 SPRAYING _____________________________ 18
5.1 Cleaning a clogged tip _________________________18
5.2 Interruption of work __________________________19
5.3 Handling the high pressure hose ________________19
6 CLEANUP ______________________________ 20
6.1 Special cleanup instructions for use with
ammable solvents ___________________________20
6.2 Cleaning the sprayer __________________________20
6.3 Cleaning the outside of the sprayer ______________20
6.4 Cleaning the lter screen _______________________21
6.5 Cleaning the airless spray gun __________________21
7 MAINTENANCE _________________________ 22
7.1 Daily maintenance ____________________________22
7.2 Lubricating the upper packings _________________22
7.3 Maintaining the lter assembly __________________22
7.4 Maintaining the hydraulic system ________________ 23
7.5 Maintaining the uid section ___________________24
7.6 High pressure hose ___________________________25
7.7 Basic engine maintenance______________________25
7.8 Servicing the hydraulic motor ___________________ 26
7.9 Servicing the uid section ______________________28
7.10 Replacing the belt ____________________________30
8 TROUBLESHOOTING ____________________ 31
8.1 Airless gun __________________________________31
8.2 Fluid section _________________________________31
8.3 Hydraulic motors _____________________________32
8.4 Spray patterns _______________________________33
ACCESSORIES AND SPARE PARTS _____________ 98
Spare parts list for the main assembly I ______________ 98/99
Spare parts list for the main assembly II ___________ 100/101
Spare parts list for the cart assembly ______________ 102/103
Spare parts list for the hydraulic system ___________ 104/105
Spare parts list for the uid section •
PowrBeast 4700 / PowrBeast 4700T ______________ 106/107
Spare parts list for the uid section •
PowrBeast 7700 / 9700 _________________________ 108/109
Spare parts list for the hydraulic motor assembly ___ 110/111
Spare parts list for the high-pressure lter _________ 112/113
Spare parts list for bleed valve assembly ______________114
Spare parts list for bleed valve assembly, heavy materials _115
Spare parts list for solenoid assembly _____________ 116/117
CONNECTION DIAGRAM 120V ______________118
CONNECTION DIAGRAM 230V ______________119
CONNECTION DIAGRAM GAS ENGINE _______120
HYDRAULIC DIAGRAM ______________________121
ACCESSORIES FOR POWRBEAST UNITS ___122/123
WARRANTY ________________________________ 125