Form No. 3328-682 Rev A Super Recycler Walk Power Lawn Mower Model No. 20038—Serial No. 230000001 and Up Operator’s Manual Para obtener una versión gratis de este manual en español, escriba a la dirección indicada más abajo. Asegúrese de indicar el modelo y el número de serie de su producto. Pour obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse ci–dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit. The Toro Company, Attn: Parts Dept.
Warning Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended Maintenance Schedule . . . . . . . . . Checking the Engine Oil Level . . . . . . . . . . . . . . . Cleaning under the Housing . . . . . . . . . . . . . . . . . . Servicing the Air Filter . . . . . . . . . . . . . . . . . . . . . Servicing the Spark Plug . . . . . . . . . . . . . . . . . . . . Changing the Engine Oil . . . . . . . . . . . .
Write the product model and serial numbers in the space below: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Model No. Improperly using or maintaining this lawn mower can result in injury. To reduce the potential for injury, comply with these safety instructions. Serial No.
• Stop the blade(s) if you must tilt the lawn mower for transportation when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed. • While mowing, always wear substantial footwear and long trousers. • Do not operate the lawn mower when barefoot or wearing open sandals. • Always wear safety goggles or safety glasses with side shields when operating the lawn mower.
• Use extra care when handling gasoline; gasoline vapors are explosive. Slopes are a major factor related to slip and fall accidents which can result in a severe injury. If you feel uneasy on a slope, do not mow it. • Never tamper with safety devices. Check their proper operation regularly. • Watch for holes, ruts, or bumps. Tall grass can hide obstacles. • Keep the lawn mower free of grass, leaves, or other debris buildup. Clean up any oil or fuel that spills.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts DESCRIPTION QTY. Knobs 2 Carriage bolts 2 Contoured-handle bolts 2 Upper handle section 1 Lower handle section 1 Flange-head bolts 2 Nuts 2 Installing the Handle USE Installing the handle 2. Install the lower handle section to the housing with 2 flange-head bolts and 2 nuts (Fig. 2).
Before each use, ensure that the oil level is between the Add and the Full marks on the dipstick (Fig. 5). 5. Slide the upper handle section ends over the lower handle section so that the sections nest together (Fig. 3). 1 2 1 3 1626 4 Figure 5 5 1. Dipstick m-4204 Figure 3 1. Knob 2. Contoured-handle bolt (only one shown) To add oil: 3. Upper handle section 4. Lower handle section 5. Cables 1. Move the lawn mower to a level surface. 2. Clean around the dipstick (Fig. 5). 3.
1. Clean around the fuel tank cap (Fig. 6). Danger 1 In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1626 Figure 6 1. Fuel tank cap • Fill the fuel tank outdoors, in an open area, and when the engine is cold. Wipe up any gasoline that spills. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1/4 to 1/2 in.
Starting the Engine 1 1. Connect the wire to the spark plug (Fig. 8). 1 m-4206 2 Figure 9 m-4198 1. Nudge here (see note) Figure 8 1. Spark-plug wire 2. Primer Note: If, when backing up after self-propelling, the lawn mower does not roll backward freely, nudge the lawn mower forward about an inch without engaging the self-propel drive (Fig. 9), then pull the lawn mower backward. 2. Push in the primer 3 times, waiting one second between each push (Fig. 8).
Mowing with the Grass Bag Using the Grass Bag Occasionally, you may want to use the grass bag for bagging lush grass or collecting leaves. Warning A worn grass bag could allow small stones and other similar debris to be thrown in the operator’s or bystander’s direction and result in serious personal injury or death to the operator or bystanders. Installing the Grass Bag 1. Stop the engine and wait for all moving parts to stop. 2.
Operating Tips Cutting Grass • Review the safety instructions and read this manual carefully before operating the lawn mower. • Grass grows at different rates at different times of the year. In the summer heat, it is best to cut grass at the 2 inch (51 mm), 2-1/2 inch (64 mm), or 3 inch (76 mm) cutting height settings. Cut only about a third of the grass blade at a time. Do not cut below the 2-inch (51 mm) setting unless the grass is sparse or it is late fall when grass growth begins to slow down.
• Slow down your mowing speed if the lawn mower does not cut the leaves finely enough. Cutting Leaves • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than one pass over the leaves. • If you mow over oak leaves, you can add lime to the grass in the spring to reduce the acidity of the oak leaves. • For light leaf coverage, set all the wheels at the same cutting height setting. • If there are more than 5 inches (12.
Caution If you leave the wire on the spark plug, someone could accidently start the engine and seriously injure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Scraping Method Checking the Engine Oil Level Before you use the lawn mower, ensure that the oil level is between the Add and the Full marks as shown on the dipstick (Fig. 5). If the oil level is below the Add mark, add oil.
3. Remove the screws that secure the air filter cover (Fig. 14). 5. Install the spark plug and the gasket seal. 6. Torque the spark plug to 15 ft-lb (20 N m). 7. Connect the wire to the spark plug. 4 1 Changing the Engine Oil ÓÓ 2 3 Change the oil after the first 5 operating hours and then after every 50 operating hours or every season. Run the engine just before changing the oil to warm the oil. Warm oil flows better and carries more contaminants. m-4203 Figure 14 1. Screws 2.
Draining the Oil below the Housing (Optional Method) 12. Recycle the used oil according to local codes. Note: You will need a 3/8-inch ratchet extension to perform this procedure. Maintaining the Blade A straight, sharp blade provides the best cutting performance. Regularly inspect and sharpen the blade. Warning Warning The blade is sharp; contacting the blade can result in serious personal injury. The blade is sharp; contacting the blade can result in serious personal injury.
2. Remove the blade bolt, the accelerator, and the blade (Fig. 20). blade, check the blade before using the lawn mower. If you notice a slot or wear (Figs. 19B and 19C), replace the blade; refer to Removing the Blade on page 16. 1 4 A 2 1 3 B 3 1 2 C 1 4 m-6342 270 Figure 20 Figure 19 1. Sail 2. Flat part of blade 1. Blade bolt 2. Accelerator 3. Wear 4. Slot formed 3. Blade 4.
Installing the Blade 3. Loosen the cable support nut (Fig. 24). 1 1. Install a sharp, balanced Toro blade, the accelerator, and the blade bolt (Fig. 20). 2 4 Note: The sail part of the blade must point upward (toward the top of the housing). 3 m-4205 2. Torque the blade bolt to 60 ft-lb (82 N m). Figure 24 Warning 1. Cable jacket 2.
Folding the Handle Important Excess grease may prevent the wheel clutch operation from properly operating. Warning Cleaning under the Belt Cover Folding or unfolding the handle improperly can pinch, stretch, or damage one or more of the cables. Any pinched, stretched, or damaged cable may cause an operational failure that results in an unsafe operating condition. Keep the area under the belt cover free of debris. 1. Stop the engine and wait for all moving parts to stop. 2.
Storage 2. Clean any dirt and chaff from the cylinder, cylinder head fins, and blower housing. To prepare the lawn mower for off-season storage, perform the recommended maintenance procedures. Refer to Maintenance on page 12. 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the housing. Store the lawn mower in a cool, clean, dry place. Cover the lawn mower to keep it clean and protected. 4. Check the condition of the blade.
Accessories • Dethatcher kit You may purchase the following accessories from an Authorized Service Dealer: • Spark arrestor • Side discharge kit Troubleshooting Toro designed and built your lawn mower for trouble-free operation. Check the following components and items carefully, and refer to Maintenance on page 12 for more information. If a problem continues, contact an Authorized Service Dealer.
Problem Lawn mower or engine vibrates excessively Uneven cutting pattern Discharge chute plugs Lawn mower does not self-propel Possible Causes Corrective Action 1. The blade is bent or is out of balance. 1. Balance the blade. If the blade is bent, replace it. 2. The blade bolt is loose. 2. Tighten the blade bolt. 3. The underside of the housing contains clippings and debris. 3. Clean under the housing. 4. The engine mounting bolts are loose. 4. Tighten the engine mounting bolts. 1.
The Toro Starting Guarantee A Five-Year Full Warranty on All Toro GTS-5 Engines Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly guarantee that your Toro Engine will start on the first or second pull for five years from the date of purchase—if you provide the routine maintenance it requires—or we will fix it free of charge. This warranty covers the cost of parts and labor, but you must pay transportation costs.
Date Hours Used Air Cleaner Service (mowers only) Change Oil (does not apply to two-cycle) Lubricate Wheels (mowers only) Check Spark Plug Storage Preparation Part No. 374-0018 Rev.
Gas, Cordless, Electric, and 21″ Commercial Duty Walk Mowers The Toro Total Coverage Guarantee A Full Warranty (Limited Warranty for Commercial Use) Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* if defective in materials or workmanship or if it stops functioning due to the failure of a component.