Form No. 3352–601 Mid–Size Mower Proline T–Bar Hydro 15hp with 112 cm Side Discharge Mower Model No. 30299TE—Serial No. 250000001 and Up Operator’s Manual Register your product at www.Toro.
This spark ignition system complies with Canadian ICES-002. Servicing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . Servicing the Fuel Tank . . . . . . . . . . . . . . . . . . . . . Servicing the Fuel Filter . . . . . . . . . . . . . . . . . . . . . Servicing the Hydraulic System . . . . . . . . . . . . . . . Adjusting the By-pass Valve . . . . . . . . . . . . . . . . . Servicing the Cutting Blades . . . . . . . . . . . . . . . . . Correcting the Mower Quality of Cut . . . . . . . . . .
Training Write the product model and serial numbers in the space below: • Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them. Model No. • Become familiar with the safe operation of the equipment, operator controls, and safety signs. Serial No. This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death.
• Be sure of your footing while using this machine, especially when backing up. Walk, don’t run. Never operate on wet grass. Reduced footing could cause slipping. • Clean grass and debris from cutting unit, drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage. • Let engine cool before storing and do not store near flame. • Slow down and use extra care on hillsides. Be sure to travel side to side on hillsides. Turf conditions can affect the machine’s stability.
• Do not use a grass catcher on steep slopes. Heavy grass bags could cause loss of control of the machine. • Turn off blades when not mowing. • Keep hands, feet, hair and loose clothing away from attachment discharge area, underside of mower and any moving parts while engine is running. • Do not mow up and down slopes. Service • Stop the engine before removing the grass catcher or unclogging the chute.
Slope Chart Fold along appropriate line Example: Compare slope with folded edge. Align this edge with a vertical surface (Tree, Building, Fence post, pole, etc.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9353 1. Shut off the fuel by turning the fuel shutoff valve clockwise before transporting the machine. 93-7824 1. Thrown object hazard—stay a safe distance from the machine. 2. Thrown object hazard, mower—keep the deflector in place. 3. Cutting/dismemberment of hand or foot—stay away from moving parts. 93-8069 1.
95-5851 1. To adjust the pressure valve, loosen the jam nut, rotate the valve clockwise to close it, rotate the valve counterclockwise 1/2 turn, then tighten the jam nut to lock it in place. 2. Read the instructions before servicing or performing maintenance. 93-7316 1. Thrown object hazard—stay a safe distance from the machine. 2. Thrown object hazard, mower—keep the deflector in place. 3. Cutting/dismemberment of hand or foot—stay away from moving parts. 95-5862 1. Unlock 2. Lock 93-7819 1.
98-4387 1. Warning—wear hearing protection. 106-0807 1. Disengage 2. Engage Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 2. No fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection; explosive gases can cause blindness and other injuries 5. Wear eye protection 6. Read the Operator’s Manual. 7. Keep bystanders a safe distance from the battery. 8. Battery acid can cause blindness or severe burns. 9.
106-0685 1. Choke 2. Fast 3. Continuous variable setting 4. Slow 5. Engine—stop 6. Engine—run 7. Engine—start 12 8. To engage the power take–off (PTO), move the control bar to the handle, then pull the knob.
Gasoline and Oil Recommended Gasoline Warning Use Unleaded Regular Gasoline suitable for automotive use (85 pump octane minimum). Leaded regular gasoline may be used if unleaded regular is not available. Gasoline is harmful or fatal if swallowed. Long–term exposure to vapors can cause serious injury and illness. Important Never use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify all parts have been shipped. Step 1 2 3 4 5 6 Step Description Qty.
Step 2 2. Remove hairpin cotter and rod from upper control bars. 3. Press and hold upper control bars against reference bar, so stop hits. 4. Push rod full forward until bearing is against control bracket stop. Thread rod in or out of fitting on control bracket until rod aligns with holes in upper control bars (Fig. 4). 5. When rod and holes in upper control bars line up, turn rod one additional turn, so rod is shorter.
1. Remove the battery from the machine. 3 1 Important Be careful not to damage the long vent tube when removing the battery. 5 Danger 2 4 Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and robber gloves to protect your hands. • Fill the battery where clean water is always available for flushing the skin.
Think Safety First Please carefully read all the safety instructions and symbols in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. 4 2 1 The use of protective equipment for eyes, hearing, feet and head is recommended. 3 Caution This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine. m–1254 Figure 7 1.
Fuel Shut–off Valve – (Under fuel tank) Close fuel shut–off valve when transporting or storing mower. Stopping the Engine Hour Meter – Shows total hours that machine has been operated. Only operates with ignition key in the on position. 5. Move the throttle lever to the slow position (Fig. 10). Note: If the engine has been working hard or is hot, let it idle for a minute before turning the ignition key off. This helps cool the engine before it is stopped.
3. Rotate the ignition key to the start position and slowly move the control bar back to neutral. The engine should not crank until control bar is within 5° of neutral position. 2 1 4. Start the engine; refer to Starting and Stopping the Engine, page 18. With engine running and control bar in neutral position, squeeze control bail against control bar (Do not press deck engagement switch), clutch should not engage and blades must not rotate. 3 5.
Placing Machine in Neutral Driving Forward 1. To go forward, slowly press on the upper control bar against the reference bar (Fig. 12). Release the upper control bar to stop. The machine will automatically return to neutral. When in neutral, the hydrostatic drive system will provide dynamic braking so the machine will not roll. 2. To go straight, apply equal pressure to both ends of the upper control bar (Fig. 12). 3.
• Secure a trailer to towing vehicle with safety chains. Side Discharge or Mulch Grass Important If the machine is loaded on a truck or trailer for transport, securely restrain the machine to prevent movement. This mower has a hinged grass deflector that disperses clippings to the side and down toward the turf.
1 3 5 7 8 2 4 6 1 4 3 2 5 m–4123 Figure 15 1. Gage Wheel 2. Stud 3. Washer Adjusting Center Gage Wheels 9 The gage wheels must be adjusted in the proper hole location for each height-of-cut position. 1. After adjusting height-of-cut remove bolt and nut (Fig. 16). m-2683 Figure 14 1. 2 inch (51 mm) Cut Height 2. 2-1/2 inch (64 mm) Cut Height 3. 3 inch (76 mm) Cut Height 4. 3-1/2 inch (89 mm) Cut Height 4. Nut 5. Wheel nut and washer. Do Not Remove. 2.
Tips for Mowing Grass Long Grass Fast Throttle Setting If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. For best mowing and maximum air circulation, operate the engine at fast.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Servicing the Air Cleaner 1 Service Interval/Specification 2 Foam Element: Clean and re-oil after every 25 operating hours.
3. Install the air cleaner cover and secure with cover nuts (Fig. 17). 2 Servicing the Engine Oil 1 Change the engine oil: • After the first 8 operating hours. m–5193 • After every 100 operating hours. Figure 18 1. Foam element Note: Change oil more frequently when operating conditions are extremely dusty or sandy. 2. Oil Oil Type: Detergent oil (API service SF, SG or SH) Inspecting the Paper Element Crankcase Capacity: w/filter, 64 oz. (1.
Changing the Engine Oil Filter 2 Replace the oil filter every 200 hours or every other oil change. ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ m–2615 3 Note: Change oil filter more frequently when operating conditions are extremely dusty or sandy. 1. Drain the oil from the engine; refer to Changing/Draining Oil, page 27. 2. Remove the old filter and wipe the filter adapter (Fig. 22) gasket surface. 1 m–1868 3. Apply a thin coat of new oil to the rubber gasket on the replacement filter (Fig. 22). Figure 20 1. Oil dipstick 2.
Installing the Spark Plug(s) 2. Pull the wire(s) off the spark plug(s) (Fig. 23). Now clean around the spark plug(s) to prevent dirt from falling into the engine and potentially causing damage. 1. Install the spark plug(s) and metal washer. Make sure the air gap is set correctly. 3. Remove the spark plug(s) and metal washer. 2. Tighten the spark plug(s) to 20 ft-lb (27 N.m). 2 3. Push the wire(s) onto the spark plug(s) (Fig. 23).
insure adequate cooling to hydraulic pumps, motors and engine and will reduce the possibility of overheating and mechanical damage. 1 1. Remove oil cooler from the engine (Fig. 26). Save all mounting hardware. 2. Blow out fins of oil cooler and area between fins and screen with compressed air. If area between screen and fins is tightly packed, remove oil cooler from screen. Removing two retaining screws (Fig. 26). Save all mounting hardware. m–1872 3. Clean off engine air intake (Fig. 26). Figure 27 4.
Servicing the Fuel Tank Servicing the Fuel Filter Replace the fuel filter after every 200 operating hours or yearly, whichever occurs first. Danger In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Replacing the Fuel Filter Never install a dirty filter if it is removed from the fuel line. 1. Disengage the power take off (PTO) and turn the ignition key to off. Remove the key.
3. Remove cap\dipstick from filler neck and wipe with a clean rag. Insert cap\dipstick and seat cap all the way into filler neck; then remove and check fluid level. Fluid level should be in between marks on dipstick. 3. Apply a thin coat of new oil to the rubber gasket on the replacement filter (Fig. 33). 4. Install replacement hydraulic filter onto the filter adapter. Turn the oil filter clockwise until the rubber gasket contacts the filter adapter, then tighten the filter an additional 1/2 turn (Fig.
Checking the Hydraulic Lines 5. Quickly push the upper control bar against the reference bar. The front caster wheels should almost lift off the ground. If front caster wheels lift the off the ground , the machine is too aggressive and adjustment is required. After every 100 operating hours, check hydraulic lines and hoses for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather and chemical deterioration. Make necessary repairs before operating. 6.
2 1 2 1 3 1 m–151 Figure 35 m–3098 1. Cutting Edge 2. Curved Area Figure 34 1. By-pass valve 3. Wear/slot Forming 2. Jam nut Checking for Bent Blades Servicing the Cutting Blades 1. Rotate the blades until the ends face forward and backward (Fig. 36). Measure from a level surface to the cutting edge, position A, of the blades (Fig. 37). Note this dimension. To ensure a superior quality of cut, keep the blades sharp.
not exceed 1/8 inch (3 mm). If this dimension exceeds 1/8 inch (3 mm), the blade is bent and must be replaced. Refer to Installing the Blades on page 34. 1 Warning m–1854 A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. Figure 39 1. Sharpen at original angle • Always replace bent or damaged blade with a new blade. • Never file or create sharp notches in the edges or surfaces of blade. 2.
4. Rotate the blades so the tips line up with one another. The blade tips must be within 1/8” (3 mm) of each other. If the blade tips are not within 1/8” (3 mm) of each other, add shims (Part No. 3256-24) between the appropriate spindle housing and the bottom of the cutting unit to align the blades. the mower. Move the thrust washers from the bottom of the mounting tube to the top to lower the front of the mower (Fig. 43). 7. Check the side-to-side leveling of the cutting unit.
Replacing the Mower Belt MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks are signs of a worn deck belt. Replace the deck belt if any of these conditions are evident. 1. Stop the engine, remove the key and disconnect the spark plug wire(s) from the spark plug(s). m–2550 Figure 45 2. Remove the screws holding the deck cover to the top of the cutting unit and remove the deck cover.
3. Loosen the jam nuts on each adjusting shaft to loosen the tension on the drive belt. 2 1 m–2541 Figure 50 2 1 1. 5” between the Spacer and Bushing m–2541 2. Jam Nuts Figure 48 1. Jam Nuts 7. Reinstall the deck cover onto the cutting unit, then reinstall and tighten the screws. 2. Adjusting Shaft 4. Remove the worn drive belt (Fig. 49). Adjusting the Electric Clutch 5. Install the new drive belt onto the traction unit drive pulley and the top groove of the center spindle pulley (Fig. 49).
Adjusting the Machine Neutral Servicing the Battery If wheels turn when control bar is in neutral, adjustment is required Check the electrolyte level in the battery before each use. Always keep the battery clean and fully charged. Use a paper towel to clean the battery case. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. 1.
5. Check the electrolyte level; refer to Checking Electrolyte Level, page 38. 4. Lift the red rubber cover up on the positive cable. Disconnect the positive cable (red cover) from the battery post (Fig. 54). 6. Remove the filler caps from the battery and connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a rate of 4 amperes or less for 4 hours (12 volts). Do not overcharge the battery. Install the filler caps after the battery is fully charged. 5.
1 2 2 3 4 2 1 5 2 m-1076 Figure 56 1. Carrier Frame Mounting Tube m-4225 Figure 55 1. Locking Pin 2. Thrust Washers (locate as required) 3. Carrier Frame Mounting Tube 4. Spacer 5. Castor Wheel Fork 2. Bushing Caster Wheel and Bearings Service The caster wheels rotate on a roller bearing supported by a spanner bushing. If the bearing is kept well lubricated, wear will be minimal. Failure to keep the bearing well lubricated will cause rapid wear.
1. Remove the locknut, bolt, spring and spacer holding the deflector to the pivot brackets (Fig. 58). Remove the damaged or worn grass deflector. 2 2. Place spacer and spring onto grass deflector. Place the L end of spring behind deck edge. 1 Note: Make sure the L end of spring is installed behind deck edge before installing the bolt as shown in figure 58. 3. Install bolt and nut. Place the J hook end of spring around grass deflector (Fig. 58). 3 Important The grass deflector must be able to rotate.
Wiring Diagram KEY SWITCH P/N 23–0660 G+M B+L B+S OFF ON START WIRE COLOR CODES M S1 IGNITION G L M BK B S B BN BU GN GY OR S G L KEY SW. F2 PK W BU R 7.5A BK PK BLACK BROWN BLUE GREEN GREY ORANGE R F1 30A R R + – PK GND R HOUR METER BK – + SOLENOID STARTER SOLENOID S2 NEUTRAL SW. (CLOSED WHEN IN NEUTRAL) PK BU S3 NEUTRAL SW. (CLOSED WHEN IN NEUTRAL) GY R OR OR BK GND KOHLER ENGINE S5 S4 BAIL SW. CLUTCH SW.
Hydraulic Diagram Motor Right Side Pump Right Side B A Filter Expansion Tank Pump Left side B A Cooler Motor Left side Charge Pump Inlet Case Drain Cleaning and Storage 5. Change the hydraulic fluid; refer to Servicing the Hydraulic System, page 30. 1. Disengage the power take off (PTO) and turn the ignition key to off. Remove the key. 6. Remove the spark plug(s) and check its condition; refer to Spark Plug, page 27.
Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline and used at all times. 15. Dispose of fuel properly. Recycle as per local codes. Important Do not store stabilizer/conditioned gasoline over 90 days. 10. Run the engine to distribute conditioned fuel through the fuel system (5 minutes). 16. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged or defective. 11.
PROBLEM Engine g overheats. Abnormal vibration. POSSIBLE CAUSES CORRECTIVE ACTION 1. Engine load is excessive. 1. Reduce ground speed. 2. Oil level in crankcase is low. 2. Add oil to crankcase. 3. Cooling fins and air passages under engine blower housing are plugged. 3. Remove obstruction from cooling fins and air passages. 1. Cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. Blade mounting bolt is loose. 2. Tighten blade mounting bolt. 3.
PROBLEM Blades do not rotate. POSSIBLE CAUSES CORRECTIVE ACTION 1. Drive belt is worn, loose or broken. 1. Install new drive belt. 2. Drive belt is off pulley. 2. Install drive belt and check adjusting shafts and belt guides for correct position. 3. Deck belt is worn, loose or broken. 3. Install new deck belt. 4. Deck belt is off pulley. 4. Install deck pulley and check the idler pulley, idler arm and spring for correct position and function.
