This .pdf document is bookmarked Operating Instructions and Parts Manual ProShop II™ 10-inch Table Saw Model JPS2-115, JPS2-230 shown with cast wings, 52” rail set, and extension table JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
Personal safety • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. • Use personal protective equipment. Always wear eye protection.
• • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the power tool, accessories and tool bits etc.
• Never reach around or over a rotating saw blade. Reaching for a workpiece may lead to accidental contact with the moving saw blade. • Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the table’s edge, causing loss of control, saw blade binding and kickback. resawing cuts. A featherboard helps to control the workpiece in the event of a kickback.
• Always use saw blades with correct size and shape (diamond versus round) of arbor holes. Saw blades that do not match the mounting hardware of the saw will run off-center, causing loss of control. • Never use damaged or incorrect saw blade mounting means such as flanges, saw blade washers, bolts or nuts. These mounting means were specially designed for your saw, for safe operation and optimum performance. • Never stand on the table saw, do not use it as a stepping stool.
2.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................... 2 1.1 General Safety Warnings ................................................................................................................... 2 1.2 Specific Safety Warnings for Table Saws .......................................................................................... 3 2.0 Table of contents.......................................
14.1.2 Motor and Trunnion – Parts List .................................................................................................. 29 14.2.1 Table and Cabinet– Exploded View ............................................................................................ 32 14.2.2 Table and Cabinet– Parts List ..................................................................................................... 33 14.3.1 Stand Assembly – Exploded View........................................................
4.0 Table Saw terminology Arbor: Metal shaft that connects the drive mechanism to the blade. Parallel: Position of the rip fence equal in distance at every point to the side face of the saw blade. Bevel Edge Cut: Tilt of the saw arbor and blade between 0° and 45° to perform an angled cutting operation. Perpendicular: 90° (right angle) intersection or position of the vertical and horizontal planes such as the position of the saw blade (vertical) to the table surface (horizontal).
5.
Dust collection Dust port outside diameter Recommended minimum extraction volume General Dimensions Base footprint Assembled, with 30-in. rail set, L x W x H Assembled, with 52-in. rail set, L x W x H Shipping dimensions, saw only, L x W x H Weights Saw only without wings – net weight Saw only without wings – shipping weight 4 in. (102 mm) 400 CFM (0.5 CMM) 23-1/2 x 24-1/2 in. (597 x 623 mm) 60 x 40 x 43 in. (1524 x 1016 x 1090 mm) 82 x 40 x 43 in. (2083 x 1016 x 1090 mm) 30 x 29-3/4 x 29 in. (76 x 75.
Read and understand all assembly instructions before attempting assembly. Failure to comply may cause serious injury. 6.0 Setup and assembly 6.1 Shipping contents See Figures 6-1 and 6-2. NOTE: Some parts may have come pre-assembled to the table saw.
6.2 Tools required for assembly Install both screws first, then tighten with 5mm hex wrench. (Note: If more clearance is needed to insert a screw, see sect. 6.6 to temporarily mount a handwheel and tilt the trunnion out of the way.) Hex (Allen) wrenches: 4, 5, 6mm Open end wrenches: 10, 13mm Cross point (Phillips) screwdriver Straight edge Rubber mallet (or hammer with block of wood) Level Note: A ratchet wrench with sockets will speed assembly time.
Method 1 (Figure 6-5): 1. Shift extension wing so it is slightly above saw table surface. 2. Begin by tightening the screws beneath extension wing that secure it to saw table. Tighten these just enough to hold wing in place but loose enough to change wing height by tapping on it. (Tap with rubber mallet, or hammer over a flat block of wood. Never use a steel-faced hammer directly on the tables.) 3.
6.9 Wood extension table To install the optional wood table, consult manual M-725005, which accompanies your fence assembly, then proceed to sect. 6.11. 6.10 Switch bracket See Figure 6-8. Use two screws with washers (HP-11) to secure switch bracket to front rail. Figure 6-9 5. Slide tabs of riving knife (D) into slot between the two blocks, all the way down onto mounting stud. 6. Push down lever (A) to secure riving knife.
6.15 Blade installation/replacement When installing or changing blades, always disconnect saw from power source. Failure to comply may cause serious injury. 1. Disconnect machine from power source. 2. Using the handwheels, raise blade arbor fully and lock saw at zero-degrees by tightening lock knob at center of handwheel. See Figure 6-13: 3. Press arbor lock paddle (H) and rotate arbor until you feel arbor lock engage. Continue pressing arbor lock paddle. 4.
6.17 Table insert Calibration See Figure 6-14. 1. Remove blade guard and riving knife. 2. Lower blade completely. If a miter angle at the -45º, 90º or +45º is not correct, the index stops can be adjusted by turning one of three adjustment screws (D), then tightening the hex nut. 3. Place table insert into opening with notched end towards rear of table, as shown. Note: Always make test cuts. Do not rely solely on miter gauge indicator marks. 4.
7.2 Overload reset button Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury. If saw becomes overloaded and the motor shuts off, push re-set button above switch (Figure 7-2) to restart. If overloading happens frequently, consult the Troubleshooting section in this manual.
Figure 7-3 8.0 Adjustments 8.1 Blade raising/tilt mechanism Figure 8-2 Never try to force the tilting mechanism past the 45º or 90º stops. This may cause blade misalignment. If adjustment is required: See Figure 8-1. To raise or lower blade, loosen lock knob (A) and turn handwheel (B) on front of saw until desired height is reached. Tighten lock knob. The blade should be adjusted about 1/8" above the top surface of the material being cut.
Figure 8-5 8.3 Riving knife alignment 8.3.1 Lateral alignment Figure 8-7 Saw blade and riving knife must be as closely aligned as possible (lateral alignment) for prevention of kickback. This should be checked upon initial blade guard and riving knife installation. Alignment should also be reaffirmed after each blade change. 1. Disconnect machine from power source. 2. Remove blade guard and anti-kickback pawls. 3. Place a straight edge on table so it rests against blade and riving knife.
8.4 Table to blade alignment Refer to Figures 8-9 and 8-10. The table has been set square with the blade by the manufacturer and no adjustment is necessary now. As the saw receives extensive use, however, table/blade squareness should be checked and corrected if necessary. Use the miter slot to do this: 1. Disconnect machine from power source. 2. Raise blade to maximum height. 3. Mark one tooth (A) with a grease pencil and position the tooth slightly above top edge of table at the front. 8.
9.0 Operations NOTE: The following Figures are general in nature and may not show your particular saw model. Familiarize yourself with the location and operation of all controls and adjustments and the use of accessories such as miter gauge and rip fence. 9.1 Kickbacks Serious injury can result from kickbacks which occur when a workpiece binds on the saw blade or binds between the blade and rip fence or other fixed object. This binding can cause work piece to lift up and be thrown toward the operator.
9.2 Rip sawing Ripping is where the workpiece is fed with the grain into the saw blade using the fence as a guide and a positioning device to ensure the desired width of cut (Figure 9-3). Figure 9-4 In ripping, use one hand to hold the board down against the fence or fixture, and the other to push it into the blade between blade and fence. If workpiece is narrower than 6" or shorter than 12", use a push stick or push block to push it through between fence and blade (Figure 9-5).
Figure 9-8 Figure 9-6 Crosscutting should never be done freehand nor should the fence be used as an end stop unless an auxiliary block (A, Figure 9-9) is clamped to the front of the blade area such that the cutoff piece comes free of the block before cutting starts. When ripping long boards, use a support at front of table (A, Figure 9-6), such as a roller stand, and a support or "tailman" (B) at the rear. Never use the rip fence beyond the point where the carriage is flush with the end of the rails.
Note: When making compound miters (with blade tilted) use the miter gauge in the right hand slot to provide more hand clearance and safety. To improve the effectiveness of the miter gauge in crosscutting, some users mount an auxiliary wooden extension face (A, Figure 9-10) with a glued-on strip of sandpaper (B) to the miter gauge. Have the blade extend only 1/8" above the top of the workpiece. Exposing the blade above this point can be hazardous.
Never use a dado head in a tilted position. Never operate the saw without the blade guard, riving knife and anti-kickback pawls for operations where they can be used. 10.0 Safety devices Feather board The feather board (Figure 10-1) should be made of straight grain hardwood approximately 1" thick and 4" to 8" wide depending on the size of the machine. The length is developed in accordance with intended use. Feather boards can be fastened to the table or rip fence by use of C-clamps.
11.0 User-maintenance 12.0 Optional accessories These accessory items, purchased separately, can enhance the functionality of your table saw. Contact your dealer to order, or call JET at the phone number on the cover. Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. 11.1 Cleaning Clean the JPS2 according to the schedule below to ensure maximum performance. The schedule assumes the saw is being used every day.
13.0 Troubleshooting JPS2 ProShop II Symptom Possible Cause Correction Motor will not start Low voltage. Check power line for proper voltage. Open circuit in motor or loose connection. Motor will not start: fuses Short circuit in line cord or plug. or circuit breakers blow. Short circuit in motor or loose connections. Incorrect fuses or circuit breakers in power line. Motor overheats. Motor overloaded. Motor stalls, resulting in blown fuses or tripped circuit. Machine slows when operating.
14.1.
14.1.2 Motor and Trunnion – Parts List Index No Part No Description Size Qty 1 ................ 6291479 .................... Key, Dbl Rd Hd ........................................................ 5x5x30mm .................... 1 2 ................ JPS10TSC-102 ......... Motor Pulley ............................................................. ...................................... 1 3 ................ TS-2276081 .............. Socket Set Screw .................................................... M6-1.
Index No Part No Description Size Qty 59 .............. TS-1504071 .............. Socket Head Cap Screw ......................................... M8-1.25Px35 ................ 2 60 .............. JPS10TSC-160 ......... Hose ........................................................................ 2.5 ................................. 1 61 .............. JWP12-118 ............... Key, Dbl Rd Hd ........................................................ 4x4x8mm ...................... 2 62 ..............
Index No Part No Description Size Qty 112 ............ JPS10TSC-1112 ....... Hose Clamp ............................................................. 60-80mm ....................... 1 113 ............ JPS10TSC-1113 ....... Dust Chute ............................................................... 1-1/2”to 4" ..................... 1 114............JPS10TS-SHA ........... Side Handwheel Assembly (#114-1, 93-1, 93-2, 93-4) ................................... 1 114-1 ......... JPS10TS-168 ............
14.2.
14.2.2 Table and Cabinet– Parts List Index No Part No Description Size Qty 1 ................ JPS10TSC-201 ......... Cabinet .................................................................... ...................................... 1 2 ................ 725002 ...................... ProShop II Stamped Steel Wings (includes #3,4) ... ...................................... 2 .................. 725003 ...................... ProShop II Cast Wings (includes #3,4) .................... ........................
14.3.1 Stand Assembly – Exploded View 14.3.2 Stand Assembly – Parts List Index No Part No Description Size Qty 1 ................ JPS10TSC-301 ......... Leg ........................................................................... ...................................... 4 2 ................ TS-1550041 .............. Flat Washer ............................................................. M6 ................................. 8 3 ................ TS-1482031 .............. Socket Head Cap Screw ........
14.4.1 Switch Assembly – Exploded View 14.4.2 Switch Assembly – Parts List Index No Part No Description Size Qty 1 ................ JPS10TSC-401 ......... Magnetic Switch Kit ................................................. 120V ............................. 1 .................. JPS10TSC-401A ....... Magnetic Switch Kit ................................................. 230V ............................. 1 2 ................ JPS10TSC-402 ......... Switch Box ............................................
14.5.
14.5.2 Blade Guard Assembly – Parts List Index No Part No Description Size Qty 1 ................ JPS10TSC-501 ......... Right Side Blade Guard ........................................... ...................................... 1 2 ................ JPS10TSC-502 ......... Screw ....................................................................... ...................................... 4 3 ................ JPS10TSC-503 ......... Left Side Blade Guard ............................................. ........
14.6.1 Miter Gauge Assembly – Exploded View 14.6.2 Miter Gauge Assembly – Parts List .................. JPS10TSC-MG ......... Miter Gauge Assembly (#1 thru 13) ......................... ...................................... 1 1 ................ JPS10TS-327 ............ Handle ..................................................................... ...................................... 1 2 ................ TS-0680041 .............. Flat Washer .............................................................
15.
16.0 Warranty and Service JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
