Use and Care Guide
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RC454
A Guide To Burning Coal In Your Furnace
Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. Anthracite is
perhaps the best coal fuel because of its long even burn time, high heat output, and cleanliness which make it a
good choice for the home. However, keep in mind it is a much more difcult fuel to use, requires more care and
patience, is not so widely available, and is usually much more expensive than Bituminous.
SIZE OF COAL:
Most sizes of Bituminous Coal will work in a coal furnace; for best results we recommend large"nut” coal to
small"egg” coal (1-3/4” diameter to 4” diameter). When burning Anthracite, use"egg” or"broken” with sizes
between 2-5/16” thru 4-3/8”. Note that it is important to the long life of your stove to buy coal which has been
sized and cleaned. Cleaning insures removal of rocks and other minerals. Never use coal smaller than 1” or larger
than 5” in diameter. Small sized coal will smother the re. Too large a size of coal will not burn well.
STOVE OPERATION:
All coal res should be started with wood which will allow the re to get hot enough to ignite the coal. The best
ignition res utilize dry pine or other resinous soft woods as kindling, with hard wood (oak, hickory, ash) added to
increase the heat prior to addition of the coal.
Before starting the re, open the stove pipe damper (if equipped), turn the thermostat to high, open the ash
pit door and feed door, place newspaper and nely split kindling on the grate, light the paper, add larger hard
wood after the kindling is burning brightly. CAUTION: Never use gasoline, lantern fuel, kerosene, charcoal lighter
uid, or other ammable liquids to start or freshen up a re in any heater. Place the larger pieces of wood on the
re so that they are slightly separated and form a level for the addition of coal. It will take 10 to 20 minutes before
this wood is thoroughly ignited. Adding coal too soon will cut the air supply and smother the re.
BURNING BITUMINOUS:
Once your kindling and wood re has produced a bed of well established coals, start adding coal in layers
allowing each to ignite before adding more. Bituminous has a high volatile content and, as a result, should be
red with the"conical method” - with the highest portion of your re bed in the center of the rebox. The rst
ames will be long and generally orange or yellow and produce quite a bit of smoke. As the gases burn off the
ames become shorter, change color and produce less smoke.
Once the re is WELL ESTABLISHED add coal to the center of the rebox forming the cone. Burning in this fashion
allows heat to drive off the volatile gases, and turbulence created increases the burn efciency. There will have
to be some experimenting with the individual setup as no two chimney’s or installations are going to be the same.
Just remember to allow enough air to enter the rebox and keep the stove pipe damper open so that volatiles
are properly burned. Before refueling, take the time to break up the cone a little with a poker, especially if it has
caked over or formed a crust. But, be careful not to mix the coal as this increases the chances of forming clinkers.
When shaking the grate(s) be gentle. Just a few short movements - a couple of"cranks” - is better than a lot of
agitation. The objective is to remove a small amount of the ashes without disturbing the re. Stop when you see
a glow in the ashes or the rst red coals fall into the ash pan. Excessive shaking wastes fuel and can expose the
grate(s) to very high temperatures which can cause warpage or burnout.
For overnight operation (long duration burn time) shake the re and add coal, retaining the center cone. Once
the volatiles are burned off, close the feed door and adjust the stove pipe damper, if equipped. Then adjust the
thermostat to the desired heat level.
More MAINTENANCE will be needed with bituminous coal than with anthracite coal as more soot will collect on
heating surfaces and in pipes, requiring more frequent cleaning.
ANTHRACITE:
Add a thin layer of coal (preferably smaller chunks) to the wood re, being careful not to disturb it too much or
cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a
third layer to bring the coal up to the top of the front liner (not above!). Be sure to close the ash door.
Before adding further fuel, be sure to leave a red spot of glowing coals in the center of the rebox to insure that
the re has not been smothered and to help ignite the gases given off by the new charge. A deep charge will
give a more even heat and a longer re, but it may take one to two hours before the whole bed is fully ignited.