Door unit installation instructions 1. Preparing for Installation Carefully remove the packaging, foam plastic, cardboard. After unpacking check the door leaf and its completeness (figure 1). Figure 1. RS 2. Dismantling the Old Door and Preparing the Doorway Outer left Outer right 2.1. Before installing the door block, iris necessary to make sure that the size, side and direction of opening of the new door correspond to the opening {figure 2).
2.3. Using a tape measure, determine the size of the doorway in several places by width and height. The recommended size of the doorway around the entire perimeter should larger than the installation size of the door frame on each side {figure 3). ATTENTION! DO NOT dismantle the old door until you make sure that the new door is in good order and fits the size of the doorway! Figure 3 2.4.Dismantle the old door {figure 4).
2.5. Prepare the doorway; If necessary, level it with a perforate and hammer, and clean the installation area from debris. Remove protruding irregularities from the doorway surface. Defective places must be puttied with waterproof compounds. Streaks and damages of more than 10 mm helght/depth are not allowed on the doorway surface. Doorway surfaces with oil contamination should be decreased. Treat loose places with mastic. 2.6.
3.3. Install the frame In the doorway on backing materials (wedges, bars), ensuring approximately the same distance between the door frame and the doorway on both sides, 3.4. Fasten the door frame with wedges in the doorway to fix the clearances with wooden wedges. Wedges are preferably installed between the door frame and the doorway wall from above and below {figure 3}, so as not to deform the middle part of the door frame. Figure 9 3.5.
36. Drill a G10 mm 120-130 mm deep hols through the upper mounting hole on the hinge side of the frame {4} {figure 11). Figure... 37 Remove chips and sand from the hog. iris recommended to lubricate the surface of the anchor with a cement-sand or adhesive mortar before installation. Install the frame anchor using a hammer and an impact screwdriver {A}, donor tighten the anchor (figure 12). 3.8.
3.9. Screw in the frame anchor tithe end (A) 310. Install the lower frame anchor on the hinge (8) side by repeating steps (figure 13). Figure 34. Install mounting bearings on hinges. Apply grease lubricant to the hinge pin {figure 14).
312. Install the door leaf (figure 15}. Figure 3.13. Align the locking part of the frame along the contact. Check the uniformity of the clearance between the top of the leaf and the top profile of the frame (A). In case of an uneven clearance, adjust it by placing wooden linings under the threshold of the frame from the side of the smaller clearance (B) {figure 16).
314. Drill holes in the wall through the remaining holes (on the left/right} {figure 17}. Figure 17 315. Fasten the anchors, but not completely {figure 18).
3.16. Close the door, check the vertical and the horizontal, and whether the door leaf is level relative to the frame {figure 19}. Figure 19 3.17. Tighten all anchors {figure 20}.
318. Adjustment of adjoining of the leaf contact {figure 21): If a contact regulator is installed in the door, see Annex No. 1“Adjusting the Leaf Contact”; If the door is equipped with Ruhr electromagnetically latch, see Annex 2 "Ruhr Latch Operation and Adjustment”. Figure 21 Type A 318. After the final installation and acceptance of the door unit, mounting holes shall be closed with the included plugs (figure 22}.
3.20. Blow off the filling places from dust and brick chips. Moisten the wall surface with a spray gun and fill the mounting clearance with mounting foam {figure 23). Figure 23 4, Installing fittings (figure 24) 41. Installation and operation of the cylinder, see Annex No. 3 “Operation and Inst nation of Secure K2 Cylinder”. 4.2. Install plates: — if the door is equipped with plates, see Annex No. 4 “Installing the plates”, — if the door 1s equipped with a mortise armored piste, see Annex No.
Application No. 1 “Leaf Contact Adjustment” To adjust the leaf contact, unscrew the screw {do not unscrew it completely) and move the tongue {depending on the required adjustment, it Is moved to Increase the pressing of the leaf or loosen it). Mex, tighten the screw. Check how the door is closed and repeat if necessary {figure 26}.
Application No. 2 “Adjustment and operation of the Ruhr latch” Door Leaf Contact Adjustment To adjust the door leaf contact, unscrew the screws (DO NOT UNSCREW THEM COMPLETELY}HA)L Move the latch plate in the desired direction (B}. Then, tighten the screws and check the closing of the door (figure 27). Figure 27 — Adjustment of contact Watchful Operation Changing the “Day” and “Night” modes of the Ruhr latch Switch is used to change the ‘Day’ and ‘Night’ modes {figure 28).
Rod Installation key Application No. 3 “Operation and installation of the Secure K2 cylinder” Cylinder Installation The cylinder mechanism must be inserted into the hole, and the cinder must be aligned relative to the ack so that the mounting hole in the cylinder coincides with the axis of the lock {figure 29). Mounting hole Figure 29 — Cylinder Check the lock by opening the latch. After a successful check, fix with the Included screw through the hog in the lock figure 30).
Cylinder operation Italian ‘Secure IC2" 10-pin cylinder with recording function (figure 31: + 3rd class of burglar resistance; + 2,000,000 security combinations; + Steel pins for drilling protection; + Protection against pulling the core of the cylinder; + Complex key profile for guaranteed protection against opening by a pillock. The kit Includes 5 master keys, one installation key, and an individual owner card (figure 32}.
Application No. 4 “Installing the plates” To install the Wall pad, decrease the installation pace {around the hole for the cylinder), peel off the protective film of the adhesive base (4), and stick the pad on the installation place (B} {figure 33).
Application No.
Application No. 6 “Push handle Installation Instructions” Follow these steps to Install the handle {figure 38) 1. The included square of the handle should be Inserted into the lock. 2. Unscrew the socket of the handle from the base of the socket. 3. Install the handles on the square close to the door leaf, 4. Tighten both bases of the handle sockets through the holes In door leaf using the supplied tightening screws. 5. Screw the handle bases onto the supplied screws. 6.
Application No. 7 «installing the handle» 1. Assemble the set consisting of a plastic support, a decorative plate, and a handle holder (without thread) — insert the screw through the mounting hole in the door leaf (figure 36). 2. Repeat the operations in step 1 on the other side of the door leaf, but the handle holder must be threaded {figure 37). After measuring the required length of the screw, cut it.
3. Tighten the tightening screw {figure 38). Figure 38 4, Put the decorative pistes on the bracket holders and start the screws (figure 39). 5. Insert the bracket tightly Info the mounting holes and tighten the screws (figure 40). Repeat on the back of the door leaf.