TM GRAB SOME SUN Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission. READ THIS MANUAL CAREFULLY For questions regarding this UTV, please contact HISUN at: (972)446-0760 hisunmotors.com Rev. 01031701 No one under the age of 16 should operate this vehicle.
Introduction Vector 700 INTRODUCTION Congratulations on your purchase of the Vector 700 UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation. For questions regarding this UTV, please call (972) 446-0760.
Introduction Vector 700 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander, or a person inspecting or repairing the machine.
Introduction Vector 700 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this UTV.
Introduction Vector 700 UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Introduction Vector 700 Table of Contents Subject Page Subject Page Introduction 1-1 Starting 8-1 Important manual information 1-2 Seat belt 8-1 Important notice 1-3 Head light switch 8-2 Universal symbols 1-4 Emergency light switch 8-2 Location of parts 1-7 Turn signal light switch 8-2 Dashboard Controls 1-8 Brake pedal 8-3 Safe operation 2-1 Range gear shift lever 8-3 Safety instructions 2-1 4WD lever 8-4 Operation 2-2 Accelerator pedal 8-4 Children safety instructi
Introduction Vector 700 Checking seat belt and ROPS 10-5 Flushing Cooling system and changing 10-16 Checking joint boot 10-5 coolant Checking tire inflation pressure 10-6 Anti-freeze 10-17 Every 50 hours 10-6 Replacing radiator hose (water pipes) 10-18 Greasing 10-6 Replacing fuel hose 10-18 Checking engine start system 10-7 Replacing brake master cylinder (inner 10-18 Checking wheel bolt torque 10-7 parts) Cleaning air cleaner primary element 10-8 Replacing front brake seal 10-18
Introduction Vector 700 LOCATION OF PARTS Bench seat 1-7
Introduction Vector 700 Bucket seat ILLUSTRATED CONTENTS Bench seat 1-8
Introduction Vector 700 Bench seat 1-9
Safe Operation All operators, including experienced UTV drivers 4. Do not wear loose articles of clothing during or passengers, should carefully read and fully operation, as these can be drawn into understand this Users Manual, and operate moving parts on the vehicle and could cause strictly as the manual states in order to achieve a severe injury to occur. You should always the best performance and avoid accidents.
Safe Operation 8. 9. Never allow unauthorized persons to repair 9. When pressing the differential unlocked this button (DIFF.LOCK is off), the front/rear UTV. This may affect vehicle performance and cause injury. wheels can turn at different speeds. This UTV is designed and manufactured for Otherwise, the vehicle may turnover. off-road use only, so never drive on paved 10. Never drive over terrain such as a ditch, a roadways. hole, dams, excessive mud, or the vehicle 2.
Safe Operation Always check for people or obstacles behind the 4. Operators should slow down according to vehicle before shifting the vehicle into reverse. road conditions, terrain, visibility conditions. Avoid a collision with an obstacle or person. 5. Be cautious when driving over a ditch, rough Park the vehicle on a firm, flat area. If parking on terrain or hidden obstacles. a slope, you should use the parking brake, 6.
Safe Operation 8. Parking 2. No smoking when adding electrolyte or refueling. Fuel tank and battery should be Set the gear shift to the “N” position and kept away from sparks. Battery produces depress the parking brake. To release the parking hydrogen and oxygen during charging and brake, depress the brake pedal. this could accelerate the risk of explosion. 1. 3. Read and follow the instructions before replacing the battery. 4.
Warning Labels Warning and caution labels （1） （3） （2） （4） （5） （6） （7） （8） 3-1
Warning Labels （9） （10） (11） (12) (13) (14) 3-2
Warning Labels 3-3
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. However, when in need of parts or major service, be sure to see your dealer. For service, contact the dealership from which you purchased your vehicle or your ① Vehicle serial number. local dealer.
Specifications SPECIFICATION TABLE Make Specification Type Engine Displacement cc Horsepower Kw(HP) Rated revolution Low idling revolution Fuel Capacity rpm rpm L(U.S.gal) 1 cylinder, 4-cycle, gasoline, SOHC, liquid cooled 686CC for HS700UTV-7 22.1（29.64）for HS700UTV-7 5000 for HS700UTV-7 1350 to 1500 28（7.
Specifications Weight kg (lbs.) 618（1363）for HS700UTV-7 Model Cargo bed Width mm (in.) 1170(46.06) Length mm (in.) 900（35.43） Depth mm (in.) 280（11） Volume Bed height (unloaded) Cargo bed capacity (1 row/2 row) Sound level, operator ear Tire Specification m3 (cu.ft.) 0.29（10.24） mm (in.) 810（31.89） kg (lbs.) 159（350） db (A) 86.
Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.
Pre-Operation DAILY CHECK To better prevent problems, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON” and implements lowered to the ground if equipped.
Operating the Engine NOTE： CAUTION： The parking brake warning lamp (P) comes To avoid personal injury： on while parking brake is applied and goes Read "SAFE OPERATION" in front of this off when it is released. manual. Read the danger, warning and caution labels located on the vehicle. To avoid the danger of exhaust fume poisoning, do not operate the engine in closed buildings without proper ventilation. Start engine only from operator’s seat.
Operating the Engine 3. Push the accelerator pedal down slowly. IMPORTANT: Because of safety devices, the engine will not start except when the gear shift lever is placed in the “NEUTRAL” position and the brake is depressed. ■ Cold Starting When the ambient temperature is below 15℃( 5℉), the engine is very cold. If the engine fails to start after 5 seconds, turn off the key for 30 seconds and start again. ① Speed control pedal ②＝＞③ INCREASE STOPPING THE ENGINE ③＝＞② DECREASE 1.
Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles How a new vehicle is handled and maintained The lubricating oil is especially important determines the life of vehicle. for a new vehicle. Various parts need time A new vehicle just off the factory production to wear and polish themselves to the line has been, of course, tested, but the correct operating clearances.
Operating the Vehicle Bench seat ⑪ Winch cable release ⑫ Winch cable pulled up ⑬ Left turning lights ⑭ Right turning lights ⑮ Plug cover ① Seat belt 2. Selecting light switch position. ■ Head Lights Switch NOTE： Turning the head light switch to the “ON” position causes the following lamps to light simultaneously. 1. Tail lights (lamps at the rear portions of the vehicle) 2. Lamp built in the coolant temperature gauge 3. Lamp built in the fuel gauge 4. Lamp built in the speedometer 5.
Operating the Vehicle NOTE: The turn signal light switch is only operative when the key switch is in the “ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on. Be sure to return switch to center position after turning. Bench seat ① Head light 3. Checking the brake pedal.
Operating the Vehicle 1. 2. 3. 4. If you shift gears while ascending or descending a slope, be prepared to use the brake to maintain control. Operate in reverse at slow speeds to maintain control. The range gear shift lever can only be shifted only when the vehicle is completely stopped and the brake pedal is pressed. To avoid transmission and shift linkage damage, completely stop the vehicle using the brake pedal before shifting gears.
Operating the Vehicle To release the parking brake, depress the ① Accelerator pedal brake pedal. Make sure that indicator in the ■ Fuel Gauge instrument panel goes off. Park the vehicle on a flat place. When the key switch is “START”, the fuel gauge indicates the fuel level. Be careful not to fully empty the fuel tank. Otherwise air may enter the fuel system. ① Parking brake STOPPING ■ STOPPING 1. Release the accelerator pedal 2. Step on the brake pedal.
Operating the Vehicle ① Coolant temperature gauge The hour meter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. ① Hour meter The speedometer indicates the traveling speed.
Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ① Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. 1. Use a suitable truck or trailer. 2. Apply the parking brake and place chocks against the front and rear tires.
Maintenance and Adjustment CAUTION: To avoid personal injury and vehicle damage: Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer. Have your local dealer perform inspection items which are marked *4 in the chart below.
Maintenance and Adjustment Indication of No.
Maintenance and Adjustment Indication of No. Items 50 31 Coolant Change 32 Fuel system Bleed 33 Fuse Replace 34 Light bulb Replace 100 150 200 250 300 350 400 450 500 550 600 650 700 After 700 hrs Every 2 years Service as required NOTE: ◆Engine Oil:（10W/40SL） Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above.
Periodic Service ① Turn switch CAUTION: To avoid personal injury: ② Front hood cover ■ Operator’s Seat To open the seat, raise the seat to the forward HOW TO OPEN THE FRONT HOOD COVER AND SEAT position. CAUTION To avoid personal injury from contact with moving parts: Never open operator’s seat while the engine is running. ■ Front hood cover To open the hood, turn the switch as the direction in below picture to release the latch ① Operator’s seat and lift the hood off.
Periodic Service ① Cargo bed handle ② UP ③ DOWN ② Front ① Jack frame tube ■ Rear End Jack the rear only after placing a wooden block under the right and left frame tubes for securing the engine and then supporting it. Do not apply jack pressure on the steel plate directly under the engine.
Periodic Service ■ Walk Around Inspection Look around and under the vehicle for such items as loose bolts, trash build-up, oil or coolant leaks, broken or worn parts. ■ Checking and Refueling CAUTION To avoid personal injury: Do not smoke while refueling. Be sure to stop the engine before refueling. 1. Turn the key switch to “ON”, check the amount of fuel by the fuel gauge. 2. Fill fuel tank when fuel gauge shows1/4 or less fuel in tank.
Periodic Service ① Recovery tank ① Radiator screen ② FULL ③ LOW IMPORTANT If the radiator cap has to be removed, follow the cautions above and securely IMPORTANT Radiator screen must be cleaned from debris to prevent engine from overheating ■ Checking brake fluid level CAUTION re tighten the cap. Use clean fresh water and anti-freeze to TO avoid personal injury: Never operate the vehicle if the brake fill the recovery tank. fluid is below the minimum mark.
Periodic Service Make sure the parking brake warning lamp on the display goes off when parking brake is released. ① OIL CUP ② LOWER ■ Checking brake pedal CAUTION TO avoid personal injury: Stop the engine and chock the wheels before checking brake pedal. 1. Inspect the brake pedals for free play and smooth operation. Adjust if incorrect measurement is found.
Periodic Service extremely wet and muddy conditions lubricate grease fittings more often. ① Joint boot ① Joint boot ② Drive shaft ② Drive shaft ■ Checking tire inflation pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary. tire sizes Front: 26x9-14 Rear: 26x10-14 ① Parking brake ② Parking brake pivot（spray type grease） inflation pressure 70kPa (0.7kgf/cm2, 10psi) 70kPa (0.
Periodic Service ① Range gear shift lever pivot (spray type grease ) ① Range gear shift lever ■ Checking engine start system ■ Checking wheel bolt torque CAUTION CAUTION TO avoid personal injury To avoid personal injury Do not allow anyone near the vehicle while testing. Never operate vehicle with a loose wheel If the vehicle does not pass the test, do not operate the vehicle. Any time these bolts are loose they Place all control levers in the “NEUTRAL” position. 2.
Periodic Service ■ Cleaning air cleaner primary element 1. 2. 3. 4. 5. 6. 7. 8. Remove the air cleaner cover and primary element. Remove the sponge material from its frame. Wash the sponge material gently but thoroughly in solvent. Squeeze the excess solvent out of the sponge material and let it dry. Inspect the sponge material and replace it if damaged. Thoroughly apply foam air filter oil or other quality liquid foam air filter oil (not spray type) to the sponge material.
Periodic Service CAUTION To avoid personal injury: Be sure to stop the engine and remove the key when attempting to make the following checks and changes. Never fail to check the fuel lines periodically the fuel lines are subject to wear and aging fuel may leak out ① fuel pump onto the running engine causing a fire. ■ Checking battery condition The fuel line connections should be checked annually or every 100 service hours whichever comes first. 1.
Periodic Service When the battery is being activated, ◆Direction for storage When storing the vehicle for a long period, hydrogen and oxygen gases in the battery are extremely remove the battery from the vehicle, store in explosive. a dry place out of direct sunlight. Keep open sparks and flames away from the battery at all times, 1. The battery will self-discharge while it is especially when charging the battery. shored.
Periodic Service ◆ Adjusting procedures 1. Loosen the lock nut and turn the tie rod to adjust the rod length until the proper toein measurement is obtained. 2. Retighten the lock nut. IMPORTANT Keep the equal length of the left and right tie-rod. ■ Cleaning Muffler 5. Return the spark arrester to the muffler body and refasten the bolts. IMPORTANT: Visually check the muffler for cracks or holes in the body, weldment or pipes at regular intervals.
Periodic Service 1. Park the vehicle on flat surface and raise the cargo bed. 2. To drain the used oil, remove the drain plug at the bottom of the engine and completely drain the oil into an oil pan. 3. After draining, reinstall the drain plug. 4. Fill with the new oil up to the upper notch on the dipstick. (See “LUBRICANTS, FUEL AND COOLANT” in “MAINTENANCE” section.) [Filter exchanged] 1.8L (1.89U.S. qts.) Oil capacity [Filter non1.6L (1.68U.S. qts.
Periodic Service ■ Checking Brake Hose and Pipe 1. Check to see that brake hose and lines are CAUTION not swollen, hardened or cracked. Stop the engine and chock the wheels 2. Check the brake hose and pipe joints for oil before checking brake pedal. leaks. If movement is outside of the 3. If there is any abnormality, consult your local specifications contact your local dealer dealer for this service. for adjusting the brake. ■ Checking Brake Light Switch ◆ Checking the brake pedal free travel 1.
Periodic Service ① Radiator hose ② Clamp bands ◆ Precaution at Overheating Take the following actions in the event the coolant temperature is close to or more than the boiling point, which is called “Overheating”. 1. Stop the vehicle operation in a safe place and keep the engine unloaded idling. 2. Don’t stop the engine suddenly, but stop it after about 5 minutes of unloaded idling. 3. Keep yourself well away from the vehicle for at least 10 minutes or while the steam is blowing out. 4.
Periodic Service EVERY 400 HOURS IMPORTANT: ■ Changing Transmission Fluid Do not operate the vehicle immediately after changing the transmission fluid. CAUTION Run the engine at medium speed for a few To avoid personal injury: minutes transmission. Park the vehicle on a flat surface, raise the cargo bed, and mount the safety support. Allow engine to cool down 1. 1. 2. the To drain the used oil, remove the drain the oil completely into the oil pan. 3.
Periodic Service ■ Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury: Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape ② Rear axle case drain plug before removing the cap completely. EVERY 500 HOURS 1. Stop the engine and let it cool down. ■ Replacing Fuel Filter 2. To drain the coolant, open the radiator drain plug and remove radiator cap.
Periodic Service ① Recovery tank ②“ FULL” ③ “ LOW” IMPORTANT: Do not start engine without coolant. Use clean, fresh water and anti-freeze to fill the radiator and recovery tank. When the anti-freeze is mixed with water, the antifreeze mixing ratio must be less than 50%. Securely tighten radiator cap. If the cap is loose or improperly fitted, water may leak out and the engine could overheat.
Periodic Service 5. 1) Adding the LLC Add only water if the mixture reduces in amount by evaporation. 2) If there is a mixture leak, add the LLC of the same manufacturer and type in the same mixture percentage. * Never add any long-life coolant of different manufacturer. (Different brands may have different additive components, and the engine may fail to perform as specified.) 6. When the LLC is mixed, do not employ any radiator cleaning agent. The LLC contains anticorrosive agent.
Periodic Service VEHICLE STORAGE If you intend to store your vehicle for an extended period of time, follow the procedures outlined below. These procedures will insure that the vehicle is ready to operate with minimum preparation when it is removed from storage. 1. Check the bolts and nuts for looseness. and tighten if necessary. 2. ① Slow-blow fuse box cover metal will rust also to pivot areas. ■ Replacing Light Bulb 3. Head lights Take the bulb out of the light body and 4.
Periodic Service IMPORTANT: When washing the vehicle, be sure to stop the engine. Allow sufficient time for the engine to cool before washing. Do not wash with a high-pressure carwashing machine. Cover the vehicle after the muffler and the engine have cooled down. REMOVING THE VEHICLE FROM STORAGE 1. 2. 3. 4. Check the tire air pressure and inflate the tires if they are low. Install battery. Before installing the battery, be sure it is fully charged. Check to see if the fan works.
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause In winter, oil viscosity increases, and Engine revolution is slow. Battery becomes weak and the engine does not turn over quick enough. Clean or replace the air cleaner. Clean or replace the spark plug. Replace the ignition coil. Insufficient fuel. The injector is clogged. Crankshaft position sensor is bad.
Troubleshooting Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0122 TPS Circuit Low Voltage or Open P0123 TPS Circuit High Voltage P0131 O2A Circuit Low Voltage P0132 O2A Circuit High
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Battery Preventive measure overused until lights are dim. Countermeasure Battery has Charge the battery sufficiently. not Charge the battery properly. been recharged.
Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause High idling speed of engine High rotary speed for clutch connection. Poor adjustment for gearshift cable. Gear Shift will not shift into gear Transmission noise Gear abrasion Big matching clearance for the inner and outside gears of transmission shaft Big clearance of transmission gears.
2017 VECTOR WARRANTY HISUN MOTORS CORP., 301 E. University Drive, McKinney, TX 75069 (HISUN) gives the below LIMITED WARRANTY on all components of your HISUN vehicle against defects in material or workmanship.
2017 VECTOR WARRANTY Limitations of Warranties and Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items: Wheels and Tires Circuit breakers/
2017 VECTOR WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take it to a HISUN Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). HISUN suggests that you use your original selling dealer; however, you may use any HISUN Servicing Dealer to perform warranty service.
2017 VECTOR WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the HISUN standard limited warranty for your vehicle. HISUN Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms to applicable U.S. Environmental Protection Agency emission regulations.
2017 VECTOR WARRANTY Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of HISUN, repair or replacement of any defective materials, components or products.
2017 VECTOR WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance.
TM HISUN MOTORS 310 East University Dr McKinney, Texas 75069 PH (972) 446-0760 hisunmotors.
