Full Product Manual

Periodic Service
10-13
■ Checking Brake Pedal
CAUTION
 Stop the engine and chock the wheels
before checking brake pedal.
 If movement is outside of the
specifications contact your local dealer
for adjusting the brake.
◆ Checking the brake pedal free travel
Proper brake pedal
free travel
7 to 14mm
(0.3 to in.)On the pedal
1. Release the parking brake.
2. Slightly depress the brake pedal and
measure free travel at the top of the
pedal stroke.
3. If brake pedal free travel is outside of
the specifications, contact your local
dealer for adjusting the brake.
◆ Checking the brake pedal stroke
Pedal stroke
Less than 120mm (4.7in.)
On the pedal
1. Release the parking brake.
2. Step on the pedal and measure the
pedal stroke.
3. If brake pedal stroke is outside of the
specifications, contact your local dealer
for adjusting the brake.
① Brake pedal
② “FREE TRAVEL” ③ “PEDAL STROKE
■ Checking Brake Hose and Pipe
1. Check to see that brake hose and lines are
not swollen, hardened or cracked.
2. Check the brake hose and pipe joints for oil
leaks.
3. If there is any abnormality, consult your local
dealer for this service.
■ Checking Brake Light Switch
1. Park the vehicle on a flat surface and raise
the cargo bed.
2. Turn the key switch to the “ON” position.
3. Step on the brake pedal to check if the brake
light comes on.
4. If it does not, check the bulb or brake light
switch.
■ Checking Radiator Hose and Clamp
Park the vehicle on a flat surface and raise the
cargo bed. Check to see if radiator hoses are
properly connected every 200 hours of operation
or six months, whichever comes first.
1. If hose clamps are loose or water leaks,
tighten bands securely.
2. Replace hoses and tighten hose clamps
securely, if radiator hoses are swollen,
hardened or cracked. Replace hoses and
hose clamps every 2 years or earlier, if
checked and found that hoses are swollen,
hardened or cracked.